Clip having locking recess for connecting an electronic component with a carrier in a package
11728309 · 2023-08-15
Assignee
Inventors
Cpc classification
H01L23/49524
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2924/18301
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/83192
ELECTRICITY
H01L2924/00012
ELECTRICITY
H01L2224/8485
ELECTRICITY
H01L2224/0603
ELECTRICITY
H01L2224/8485
ELECTRICITY
H01L2224/45014
ELECTRICITY
H01L24/72
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L24/73
ELECTRICITY
H01L2924/00
ELECTRICITY
H01L2224/48465
ELECTRICITY
International classification
Abstract
A clip for connecting an electronic component with a carrier in a package is provided. The clip includes a clip body having a component connection portion configured to be connected with the electronic component to be mounted on the carrier, and a carrier connection portion configured to be connected with the carrier. The clip further includes at least one locking recess in a surface portion of the clip body, the surface portion being configured to face the carrier. The at least one locking recess is configured to accommodate material of an encapsulant of the package so as to lock the encapsulant and the clip. A corresponding method of manufacturing the package is also provided.
Claims
1. A clip for connecting an electronic component with a carrier in a package, the clip comprising: a clip body comprising: a component connection portion configured to be connected with the electronic component to be mounted on the carrier; and a carrier connection portion configured to be connected with the carrier; a first surface portion configured to face the carrier; a second surface portion configured to face away from the carrier; and a plurality of parallel locking grooves formed only in the first surface portion of the clip body in a region of the clip body interposed between the component connection portion and the carrier connection portion, wherein the plurality of parallel locking grooves is configured to accommodate material of an encapsulant of the package so as to lock the encapsulant and the clip.
2. The clip of claim 1, further comprising at least one further locking groove formed only in the second surface portion of the clip body.
3. The clip of claim 1, wherein at least part of at least one of the plurality of parallel locking grooves has an undercut.
4. The clip of claim 1, wherein at least one of the plurality of parallel locking grooves and/or material of the clip body between two adjacent locking ones of the locking grooves has a dovetail shape.
5. The clip of claim 1, wherein the plurality of parallel locking grooves is formed as a groove array comprising a central groove between two other grooves of the groove array.
6. The clip of claim 5, wherein the central groove has a larger width than each of the two other grooves of the groove array.
7. The clip of claim 5, wherein the central groove has at least partially tapering side walls, and wherein the two other grooves of the groove array have straight side walls.
8. The clip of claim 1, wherein at least one of a depth and a width of the plurality of parallel locking grooves is in a range between 20 μm and 200 μm.
9. The clip of claim 1, wherein a thickness of the clip body is in a range between 200 μm and 1 mm.
10. The clip of claim 1, wherein the plurality of parallel locking grooves comprises a central groove between two other grooves of the groove array, and wherein at least part of the central groove has an undercut.
11. The clip of claim 1, wherein the plurality of parallel locking grooves is grouped into sets of locking grooves, and wherein each of the sets of locking grooves corresponds to an assigned dimension of a different electronic component such that the clip is a multipurpose clip usable for electronic components of different sizes.
12. The clip of claim 11, wherein each of the sets of locking grooves has three parallel locking grooves that correspond to one assigned chip size.
13. The clip of claim 11, wherein each of the sets of locking grooves has a central locking groove between two lateral locking grooves.
14. The clip of claim 13, wherein the central locking groove is wider than the two lateral locking grooves.
15. The clip of claim 13, wherein the central locking groove has side walls with tapering sections and straight sections, and wherein the two lateral locking grooves have fully straight side walls.
16. A package, comprising: a clip configured to connect an electronic component with a carrier and having a plurality of parallel locking grooves in a region of the clip interposed between a component connection portion of the clip configured to be connected with the electronic component to be mounted on the carrier and a carrier connection portion of the clip configured to be connected with the carrier; and an encapsulant partially encapsulating the clip so that the clip remains partially exposed with respect to the encapsulant, wherein material of the encapsulant is accommodated in the plurality of parallel locking grooves so as to lock the encapsulant and the clip, wherein the plurality of parallel locking grooves is formed only in a surface portion of the clip configured to face towards the carrier.
17. The package of claim 16, further comprising at least one further locking groove formed only in a surface portion of the clip configured to face away from the carrier.
18. The package of claim 16, wherein the package further comprises the electronic component, and wherein the electronic component is at least partially encapsulated in the encapsulant and connected with a component connection portion of the clip.
19. The package of claim 18, wherein the package further comprises the carrier on which the electronic component is mounted, and wherein the carrier is partially encapsulated in the encapsulant and connected with a carrier connection portion of the clip.
20. The package of claim 18, wherein at least one connection selected from the group consisting of a connection between the electronic component and the carrier, a connection between the electronic component and the clip, and a connection between the carrier and the clip, is formed by a connection medium.
21. The package of claim 20, wherein the connection medium is accommodated in the plurality of parallel locking grooves, and wherein the connection medium is selected from the group consisting of a solder structure, a sinter structure, a welding structure, and a glue structure.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings, which are included to provide a further understanding of exemplary embodiments of the invention and constitute a part of the specification, illustrate exemplary embodiments of the invention.
(2) In the drawings:
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DETAILED DESCRIPTION
(11) The illustration in the drawing is schematically and not to scale.
(12) Before exemplary embodiments will be described in more detail referring to the Figures, some general considerations will be summarized based on which exemplary embodiments have been developed.
(13) According to an exemplary embodiment, an encapsulant looking clip design (in particular a grooved clip mold lock design) is provided in form of at least one locking recess in a clip surface to avoid delamination between an encapsulant (such as a mold compound) and a clip surface. Simultaneously, at least one locking recess in a clip surface may act as a solder stop for preventing flow of solder into undesired regions of a package. In particular, such a solder stop feature may be advantageous for dual side cool clip packages. For instance, a clip (preferably comprising or consisting of copper) according to an exemplary embodiment may be configured for promoting a clip-mold locking.
(14) More specifically, undesired clip bottom delamination of a copper clip in a molded package may be significantly suppressed and in particular even eliminated when providing preferably the bottom surface of the clip with one or more locking recesses for accomplishing an interlocking with mold material. Especially for dual side cool clip packages, clip bottom delamination has turned out as critical to further propagate to the outside of the package and even on the inside which may lead to internal breaking of the adhesive itself. By providing one or more locking recesses at a clip surface (in particular at a clip surface being oriented towards electronic component and carrier in the readily manufactured package) may efficiently prevent moisture or humidity to easily reach the top of the electronic component (in particular a semiconductor chip). Moreover, clip solder attach can be efficiently prevented from degrading due to the provision of one or more locking recesses.
(15) Conventionally, certain factors may be considered for strengthening mechanical integrity of the package: On the one hand, clip surface roughness may be adjusted to suppress delamination. On the other hand, an implemented mold material may be selected with superior adhesion strength, high package resistance to stress, etc. Such conventional optimization strategies may be effective relative to package construction complexity and stress. However, in many design scenarios of packages, there is only a very limited freedom of selection of compounds, for instance due to risk of copper migration on wafers with copper pad metallization. Finding a proper match may take time and may involve high efforts, especially if a mold compound is unique or with given formulation. Even higher risk for delamination may occur with the mentioned conventional approaches in particular due to additional processes which need to be considered for dual side cool clip packages.
(16) According to an exemplary embodiment, a clip (in particular a clip bottom) locking recess (preferably a locking groove) may be designed for suppressing delamination and improving infra-package adhesion. More specifically, such at least one locking recess may be provided with a dovetail shape feature further enhancing a mechanical mold locking function to hold mold compound in place and prevent it from detaching from the clip surface even with varying degree of surface roughness. Although it may be preferred to use a clip according to an exemplary embodiment with at least one locking recess in combination with a mold compound, other encapsulant materials may be used in other embodiments. Descriptively speaking, the encapsulant material (in particular mold material) may fill the preferably groove-type locking recess and may anchor itself inside the locking reverse, preferably with dovetail design. Upon curing the encapsulant material, the cooperation between the cured encapsulant (in particular solidified mold compound) and clip with locking recess mechanically holds the clip-encapsulant-arrangement in place even during temperature exchange.
(17) In addition to its encapsulant-interlocking (in particular mold-locking) function, a locking groove edge may also work as mitigation for solder over bleed or flow. The edge may create a significant surface tension effect for solder to be contained within that area.
(18) For instance, the at least one locking recess, preferably embodied as at least one locking groove, can be a series of punched or etched recesses creating a locking mechanism, can be a single groove, or at least one groove on top and/or bottom of the clip. For instance, the at least one locking recess (in particular embodied as groove) can be formed by a square punch or a tri-angular punch. The dimensions of the at least one locking recess as well as distances between adjacent locking recesses may be selected in accordance with the requirements of a specific application.
(19) In an embodiment, a clip with at least one locking recess may be implemented in any desired package, preferably in a dual side cooling package, and most preferably in an SSO8 Dual Side Cool package. Investigations have encountered almost zero delamination tendency in packages having one or more clips with at least one locking recess. In particular by implementation of a clip groove, delamination performance may be improved significantly. In experimental tests, it has been demonstrated that no delamination occurs in a package with clip having locking recesses even after 2000 stress events.
(20) According to an exemplary embodiment, a lead package may be provided having a discrete single die with exposed copper clip. In particular, such a package may employ a universal clip design for multiple different sizes of electronic components. This can be accomplished in particular by configuring the clip with a set of locking recesses, wherein each set may be specifically adapted (in particular dimensioned and positioned) for a corresponding size of an electronic component, such as a chip. The geometry and density of metal on the clip may be designed to meet demanding thermal performance. These advantages can be accomplished with a package according to an exemplary embodiment to be versatile as dual side cooling package with high reliability.
(21) In another embodiment, the at least one locking recess may be configured as one or more through holes. In such an approach, care should be taken that the current carrying capability remains sufficiently high, that metal density is kept sufficiently large and that a sufficient thermal performance can be achieved.
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(23) The illustrated clip 100 is configured for connecting an electronic component 102 with a carrier 104 in a package 106 (compare
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(25) The illustrated package 106 comprises clip 100 for connecting electronic component 102 with carrier 104. As shown, clip 100 comprises a plurality of locking recesses 114. An encapsulant 128 partially encapsulates the clip 100 so that the clip 100 remains partially exposed with regard to the encapsulant 128 on a top main surface of the clip 100. As shown in
(26) As can be taken from
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(28) The embodiment of
(29) A further difference of the embodiment of
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(31) As illustrated by block 210, the method comprises connecting an electronic component 102 with a carrier 104 by a clip 100, the latter having at least one locking recess 114. Block 220 shows that the method further comprises partially encapsulating the clip 100 by an encapsulant 128 so that an upper main surface of the clip 100 remains partially exposed with regard to the encapsulant 128. Beyond this, as shown in block 230, the method comprises locking the encapsulant 128 and the clip 100 by accommodating material of the encapsulant 128 in the at least one locking recess 114.
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(33) The illustrated clip 100 is configured for connecting an electronic component 102 (compare for example
(34) In accordance with the function of clip 100, clip body 108 has a component connection portion 110 configured for connecting an upper main surface of the electronic component 102 when mounted with its lower main surface on the carrier 104. Furthermore, clip body 108 has a carrier connection portion 112 configured for connecting an upper main surface of the carrier 104. More specifically, a lower main surface of carrier connection portion 112 may be attached to an upper main surface of carrier 104, in particular a lead of carrier 104 (compare reference numeral 176 in
(35) The cooperating main surfaces of carrier connection portion 112 and carrier 104 may be connected (in particular electrically coupled), for instance by soldering. Moreover, the cooperating main surfaces of component connection portion 110 and component 102 may also be connected (in particular electrically coupled), for instance by soldering. Beyond this, the cooperating main surfaces of carrier 104 and component 102 may also be connected (in particular electrically coupled), for instance by soldering.
(36) As shown, the component connection portion 110 and the carrier connection portion 112 may be electrically coupled with each other as integral parts of carrier body 108. For instance, carrier body 108 may be a punched and bent portion of a metal plate such as a copper sheet processed for manufacturing clip 100.
(37) As best seen in
(38) As shown in
(39) However, although not shown in the figures, it is also possible to provide one or more locking recesses 114 in the upper main surface of the clip body 108, additionally or alternatively to the provision of one or more locking recesses 114 in the lower main surface thereof. In particular, such one or more further locking recesses 114 in the upper main surface of the clip 100 may be provided in a surface portion of the clip 108 being encapsulated in the package 106. Thus, it may be possible that also such additional one or more locking recesses 114 may contribute to a mechanical interlocking with material of encapsulant 128.
(40) As best seen in
(41) As already mentioned, locking recesses 114 and/or material of the clip body 108 between adjacent locking recesses 114 may have a dovetail shape 118. As a result, a series of pins formed by material of the clip body 108 or of encapsulant 128 interlock with a series of tails formed by material of encapsulant 128 or of clip body 108 to thereby establish a form closure involving a pronounced undercut 116. The pins and tails may for instance have a trapezoidal shape or a hexagonal shape.
(42) As can be seen best in
(43) Referring to
(44) For instance, each of the sets 180, 181 and 182 of locking recesses 114 assigned to a respective component dimension may be composed of a central recess 120 between two lateral recesses 122, 124 (compare
(45) Thus, the embodiment of
(46) Now specifically referring to
(47) The locking recesses 114 may be formed for example by punching or etching into a planar lower main surface portion of clip body 108. In terms of manufacturing locking grooves 114, it is in particular possible to punch V-shaped groove to create the describe advantageous dovetail effect. More specifically, the lateral recesses 122, 124 may be formed by a vertical punching process. The central recesses 120 may be formed by side punching.
(48) Advantageously, the locking recesses 114 positioned and shaped as illustrated in
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(51) The package 106 comprises a clip 100 with locking recesses 114, as the one shown in
(52) A mold type encapsulant 128 partially encapsulates the electronic component 102, partially encapsulates the carrier 104 and partially encapsulates the clip 100. However, an upper main surface of the clip 100 remains partially exposed with regard to the encapsulant 128, as shown in
(53) Material of the encapsulant 128 is accommodated in the locking recesses 114 to thereby mechanically lock the encapsulant 128 and the clip 100. Consequently, delamination of the constituents of package 106 is efficiently suppressed and the mechanical integrity of the package 106 is enhanced. This has a positive impact on both mechanical and electrical reliability of package 106. According to
(54) In the shown embodiment, the electronic component 102 is a transistor type power semiconductor chip. The electronic component 102 has a top side with a source pad 170 on which the component connection portion 110 of clip body 108 is mounted. On the top side of the electronic component 102, a gate pad 172 is formed as well which is electrically coupled with a lead 176 of carrier 104 by a bond wire 174 (for instance a gold wire, or any other interconnect structure such as a bond ribbon or a further clip). The electronic component 102 has a bottom side with a drain pad (not shown) which is mounted on a die pad 178 of carrier 104. In the shown embodiment, the electronic component 102 experiences a vertical current flow during operation.
(55) The electronic component 102 is mounted on the carrier 104 by a connection medium 130, such as solder, which may be partially accommodated in at least one of the locking recesses 114 so that solder flow into undesired portions of the package 106 may be suppressed. Furthermore, a connection medium 130, such as solder, may be also provided between component 102 and clip 100, between lead 176 and bond wire 174, between bond wire 174 and component 102, and/or on top of clip 100.
(56) For instance, the illustrated package 106 may be a PQFN type package, for instance having dimensions of 5.0 mm×6.0 mm×0.65 mm.
(57)
(58) Referring to
(59) Referring to
(60) Referring to
(61) Referring to
(62) Referring to
(63) Referring to
(64) Terms such as “first”, “second”, and the like, are used to describe various elements, regions, sections, etc. and are also not intended to be limiting. Like terms refer to like elements throughout the description.
(65) As used herein, the terms “having”, “containing”, “including”, “comprising” and the like are open ended terms that indicate the presence of stated elements or features, but do not preclude additional elements or features. The articles “a”, “an” and “the” are intended to include the plural as well as the singular, unless the context clearly indicates otherwise.
(66) It is to be understood that the features of the various embodiments described herein may be combined with each other, unless specifically noted otherwise.
(67) Although specific embodiments have been illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations may be substituted for the specific embodiments shown and described without departing from the scope of the present invention. This application is intended to cover any adaptations or variations of the specific embodiments discussed herein. Therefore, it is intended that this invention be limited only by the claims and the equivalents thereof.