Electronic Device for a Vehicle

Abstract

Electronic device such as a camera for a vehicle, including: a supporting frame, a main electronic substrate, provided with at least one electric or electronic component or circuit and coupled to the supporting frame; a secondary electronic substrate, provided with at least one electric or electronic component or circuit and coupled to the supporting frame; wherein the supporting frame has at least one main projecting tab and at least one secondary projecting tab, each capable to occupy a non-twisted position or a twisted position, wherein the main projecting tab, when in the twisted position, is providing an attachment of the main electronic substrate to the supporting frame, and wherein the secondary projecting tab, when in the twisted position, is providing an attachment of the secondary electronic substrate to the supporting frame.

Claims

1. An apparatus comprising an electronic device including: a supporting frame having at least one main projecting tab that can be in a non-twisted position or a twisted position; and a main electronic substrate coupled to the supporting frame and provided with at least one electric or electronic component or circuit, the main projecting tab, when in the twisted position, providing an attachment of the main electronic substrate to the supporting frame.

2. The apparatus of claim 1, wherein: the electronic device further comprises a main cover part, and the main projecting tab, when in the non-twisted position, interferes with the main cover part to prevent an assembly operation of adding the main cover part to the electronic device.

3. The apparatus of claim 2, wherein the main projecting tab, when in the twisted position, does not interfere with the main cover part to allow an assembly operation of adding the main cover part to the electronic device.

4. The apparatus of claim 2, wherein the main cover part is coupled to the supporting frame.

5. The apparatus of claim 2, wherein a coupling between the main cover part and the supporting frame comprise a sliding arrangement.

6. The apparatus of claim 2, wherein a coupling between the main cover part and the supporting frame comprise at least one elastic leg to lock the main cover part to the supporting frame in a final assembled position.

7. The apparatus of claim 1, wherein the electronic device further comprises: a secondary electronic substrate coupled to the supporting frame and provided with at least one second electric or electronic component or circuit, the supporting frame further having at least one secondary projecting tab that can be in a non-twisted position or a twisted position, and the secondary projecting tab, when in the twisted position, providing an attachment of the secondary electronic substrate to the supporting frame.

8. The apparatus of claim 7, wherein: the main electronic substrate defines a first plane; the secondary electronic substrate defines a second plane that is distinct from the first plane.

9. The apparatus of claim 8, wherein the second plane and the first plane comprise intersecting planes.

10. The apparatus of claim 8, wherein the second plane and the first plane comprise perpendicular planes.

11. The apparatus of claim 8, wherein: the electronic device further comprises a secondary cover part; and at least one of: when in the non-twisted position, the main projecting tab interferes with the secondary cover part to prevent an assembly operation of adding the secondary cover part to the electronic device; when in the non-twisted position, the secondary projecting tab interferes with the secondary cover part to prevent the assembly operation of adding the secondary cover part to the electronic device; when in the twisted position, the main projecting tab does not interfere with the secondary cover part to allow the assembly operation of adding the secondary cover part to the electronic device; or when in the twisted position, the secondary projecting tab does not interfere with the secondary cover part to allow the assembly operation of adding the secondary cover part to the electronic device.

12. The apparatus of claim 8, wherein: the electronic device further comprises a secondary cover part; and at least one of: when in the non-twisted position, the secondary projecting tab interferes with the main cover part to prevent an assembly operation of the main cover part to the electronic device; or when in the twisted position, the secondary projecting tab is not interfering with the main cover part to allow the assembly operation of the main cover part to the electronic device.

13. The apparatus of claim 8, wherein: the electronic device further comprises a secondary cover part having a decorative cover part and a window comprising a transparent material.

14. The apparatus of claim 13, wherein the window comprises a transparent material to infrared light.

15. The apparatus of claim 7, wherein the electronic device further comprises: a conductive paste strand in contact with at least one of the main electronic substrate or the secondary electronic substrate.

16. The apparatus of claim 15, wherein: at least one of the main electronic substrate comprises a main through hole or the secondary electronic substrate comprises a secondary through hole, the main projecting tab passes through the main through hole or the secondary projecting tab passes through the secondary through hole, and the conductive paste strand comprises a portion surrounding the main through hole or the secondary through hole.

17. The apparatus of claim 16, wherein the main projecting tab or the secondary projecting tab presents a twisted length over the main electronic substrate, and wherein the conductive paste strand comprises a portion located from the main through hole or the secondary through hole at a distance less than the twisted length.

18. The apparatus of claim 16, wherein at least one of: wherein the conductive paste strand comprises a portion located from at least one of the main through hole or the secondary through hole by less than 20 mm; or wherein the conductive paste strand comprises a portion surrounding at least one of the main electronic substrate or the secondary electronic substrate.

19. The apparatus of claim 7, wherein: the attachment of the main electronic substrate to the supporting frame is solely provided by the main projecting tab when the main projecting tab is in the twisted position, and the attachment of the secondary electronic substrate to the supporting frame is solely provided by the secondary projecting tab when the secondary projecting tab is in the twisted position.

20. A system comprising: a camera for a vehicle, the camera having: at least one electric or electronic component or circuit; a supporting frame having at least one main projecting tab that can be in a non-twisted position or a twisted position; and a main electronic substrate coupled to the supporting frame and provided for supporting the at least one electric or electronic component or circuit, the main projecting tab, when in the twisted position, providing an attachment of the main electronic substrate to the supporting frame.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Other features, purposes and advantages of the disclosure will become more explicit by means of reading the detailed statement of the non-restrictive embodiments made with reference to the accompanying drawings.

[0031] FIG. 1 shows an exploded view of an electronic device according to an embodiment of the disclosure,

[0032] FIG. 2 shows a supporting frame and a main electronic substrate of the electronic device of FIG. 1, during a step of assembly,

[0033] FIG. 3 shows the supporting frame and the main electronic substrate of FIG. 2, after the assembly of the main electronic substrate with the supporting frame,

[0034] FIG. 4 shows the supporting frame and the main electronic substrate of FIG. 3, during a further step of assembly with a main cover of the electronic device of FIG. 1.

DETAILED DESCRIPTION

[0035] FIG. 1 shows an exploded view of an electronic device (a camera, and in particular an infra-red camera), which is designed to be used in a vehicle.

[0036] The electronic device may include: a supporting frame 10; a main electronic substrate 20, a secondary electronic substrate 30, main cover 40, a secondary cover 50, a conductive paste strand 60.

[0037] In particular, it should be noted that the presence of the secondary electronic substrate 30 and/or secondary cover 50 and/or conductive paste strand 60 is(are) optional.

[0038] The supporting frame is typically a metallic part, and in the represented example, it is a metallic sheet punched, stamped and folded to present the complex three-dimensional shape shown on FIG. 1. In particular a main part of the supporting frame 10, on the right side, defines a first plane or first planar shape, and a second part of the supporting frame 10, on the left side, defines a second plane or second planar shape. In the given example, the first plane and the second plane are perpendicular.

[0039] The supporting frame 10 has main projecting tabs 11 (shown FIG. 2 as well) projecting on a downward direction from the main part or first planar shape, and has secondary projecting tab 12 projecting to the left from the second part or second planar shape.

[0040] Typically, the main projecting tabs 11 and secondary projecting tab 12 are manufactured by punching and bending steps. The supporting frame has also locking openings 13 visible FIG. 1 and FIG. 2.

[0041] The main electronic substrate 20 is typically a printed circuit board, and hoists electric or electronic components 21, and/or electric or electronic circuits. The main electronic substrate 20 of FIG. 1 might include a rigid board made of resin, such as epoxy resin. Alternatively, the main electronic substrate 20 might mainly be made of a flexible film, made of polyimide material for example.

[0042] In the present example, the main electronic substrate 20 includes an electronic control unit (ECU), to drive and control the electronic device. However, other functions and components are possible.

[0043] As shown FIG. 1, the main electronic substrate 20 has trough holes 22 or slots, for receiving the main projecting tabs, as will be discusses hereunder.

[0044] The secondary electronic substrate 30 is typically a printed circuit board, and hoists electric or electronic components 31 (an electro-optic device in the present example), and/or electric or electronic circuits. The secondary electronic substrate 30 of FIG. 1 might include a rigid board made of resin, such as epoxy resin. Alternatively, the secondary electronic substrate 30 might mainly be made of a flexible film, made of polyimide material for example.

[0045] In the present example, the secondary electronic substrate 30 includes a lens and an optic sensor, to provide a camera capable of capturing pictures from the electronic device (thus forming a camera printed circuit board or PCB). In this embodiment, the camera is an infra-red camera. However, other functions and components are possible.

[0046] As shown FIG. 1, the main secondary substrate 30 has a slot 32, for receiving the secondary projecting tabs 12, as will be discusses hereunder.

[0047] The main cover 40 is provided in this example as a sheet of metal folded to include to lateral sliding portions 41 to be assembled to the supporting frame 10 via a sliding coupling operation. Flexible legs 42 are provide at the end of the lateral sliding portions.

[0048] The secondary cover 50 includes a screen 51 and a decorative cover 52. The screen 51 is made of a material transparent to infra-red rays, and the decorative cover might be made of plastics or any other material.

[0049] The conductive paste strand 60 is shown on FIG. 1 as an independent component, but it is rather deposited onto the supporting frame 10 in a liquid or pasty state, before assembly of the main electronic substrate 20, to achieve or provide electric contact or conductivity between these two components so as to ensure an adequate electric and/or magnetic field protection. Despite not shown, the conductive paste strand 60 is or can be also provided between the secondary electronic substrate 30 and the supporting frame 10.

[0050] One should notice that the conductive paste strand 60 includes closed loops 61 located in regard to the main projected tabs 11. In summary, when the electronic device is fully assembled, the conductive paste strand 60 is sandwiched or in contact with the supporting frame 10 and the main electronic substrate 20. Typically, the conductive paste strand is a foam, or a resin or a grease or a polymeric component which has electric conductive capacity, or which is loaded with electric conductive particles.

[0051] FIG. 2 represents a step of the assembly of the main electronic substrate 20 onto the supporting frame 10. In detail, the main electronic substrate 20 has been positioned onto the supporting frame 10 so that the main projected tabs 11 pass through the through holes 22 of the main electronic substrate 20. Typically, the conductive paste strand 60, not visible on this FIG. 2, has already been deposited onto the supporting frame 10 or onto the main electronic substrate 20.

[0052] As shown FIG. 3 by the arrows, the next step is to secure/attach the main electronic substrate 20 onto the supporting frame 10 by bending or twisting the main projected tabs 11. This is providing an easy and non-reversible way to attach the components together, as no screws are required. In other words, the projecting tabs 11, all shown in an initial and not bent position on FIG. 2 are all bent and twisted to occupy a final bent position, the one shown FIG. 3.

[0053] One should note that the closed loops 61 of the conductive paste strand 60 are at least partially in close vicinity of the main projected tabs 11 in the final bent position, ensuring good and reliable contact between the supporting frame 10, main electronic substrate 20 and conductive paste strand 60. In particular, at least one portion of the closed loops 61 is in regards of the bent main projecting tabs 11.

[0054] Similar assembly is provided with the secondary electronic substrate 30: it is positioned onto the supporting frame 10, the secondary projecting tab 12 passing through the slot 32, so that further bending or twisting of the secondary projecting tab 12 secure the attachment of these two components.

[0055] In summary, the bending of the main and secondary projecting tabs 11 and 12 is sufficient to achieve a reliable and full attachment of the electronic substrates to the supporting frame 10. No tooling (screwing, riveting . . . tools) are required for the operator, so that the assembly sequence is simplified.

[0056] FIG. 4 represents the step of assembly of the supporting frame 10 to the main cover 40. The supporting frame 10 (coupled to the main electronic substrate 20, not visible on FIG. 4) is shown up-side down and from rear direction compared to FIG. 2, and inserted into the lateral sliding portions 41 so that the supporting frame 10 is “sled into” the main cover 40 to cover the main electronic substrate 20.

[0057] The supporting frame can be pushed as shown by the arrow on FIG. 4, until it arrives in abutment with the main cover 40, where the flexible legs 42 can engage into the locking openings 13 of the supporting frame 10, to lock the latter in the final position of assembly.

[0058] At this stage of assembly, the main projecting tabs 11 are twisted in the final and bent position. Therefore, it is possible to slide the supporting frame 10 into the final assembled position. Otherwise, if one of the projecting tabs 11 is not fully bent into the final and bent position, it would interfere or abut with the main cover 40, so that assembly of the supporting frame 10 and main cover 40 is impossible. This specific arrangement provides additional check or insurance that only a main electronic substrate 20 fully and securely assembled to the supporting frame 10 is further assembled to the main cover 40. The main projecting tabs in the initial and non-bent position act as poka yoke and render assembly of supporting frame 10 and main cover 40 impossible.

[0059] It has to be noted that same situation can be implemented for the assembly of the secondary cover 50. The secondary projecting tab 12 can be sized so that in the initial and non-bent position, any assembly of the supporting frame 10 to the secondary cover 50 is impossible, due to an interference. In the final and bent position, the secondary projecting tab 12 does not prevent or block the assembly of the supporting frame 10 to the secondary cover 50.

[0060] In summary, the projecting tabs (main or secondary) provide notably the capacity to simplify the assembly operations of the components to the supporting frame and prevent further assembly if they are not properly twisted or bent.

[0061] One should note that projecting tabs of the supporting frame could be used to attach other components than electronic substrates.