HYBRID EXCITATION STARTER FOR INTERNAL COMBUSTION ENGINE
20230250785 · 2023-08-10
Inventors
- Shujie ZHU (Beijing, CN)
- Bertram FANG (Beijing, CN)
- Sunshine QIN (Beijing, CN)
- Bill WANG (Beijing, CN)
- Will ZHANG (Beijing, CN)
Cpc classification
F02N11/0803
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
--A hybrid excitation starter for an internal combustion engine comprises a machine housing, an armature, and an electrical excitation structure and a permanent magnet structure provided in the machine housing, and the electrical excitation structure comprises a plurality of electrical excitation magnetic poles and excitation coil windings. The electrical excitation magnetic poles are uniformly mounted on the machine housing corresponding to the armature and air gaps are formed between the electrical excitation magnetic poles and the armature; the permanent magnet structure comprises a plurality of permanent magnet magnetic poles, which are provided corresponding to the electrical excitation magnetic poles, and are mounted on the machine housing or the electrical excitation magnetic poles respectively, and a magnetic potential formed by coupling the electrical excitation magnetic poles and the permanent magnet magnetic poles together forms a closed magnetic flux linkage by means of the machine housing, the armature and the air gaps.--
Claims
1. A hybrid excitation starter for an internal combustion engine, wherein comprising a machine housing, an armature, and an electrical excitation structure and a permanent magnet structure provided in the machine housing, the armature and the machine housing are coaxially arranged, magnetic circuits of the electrical excitation structure and the permanent magnet structure are coupled in a direction of normal coupling of permanent magnet magnetic circuits, the electrical excitation structure comprises a plurality of electrical excitation magnetic poles and excitation coil windings, the electrical excitation magnetic poles are uniformly mounted on the machine housing corresponding to the armature and air gaps are formed between the electrical excitation magnetic poles and the armature, each of the electrical excitation magnetic poles is provided with the excitation coil windings respectively, the permanent magnet structure comprises a plurality of permanent magnet magnetic poles, and the permanent magnet magnetic poles are provided corresponding to the electrical excitation magnetic poles respectively, and are mounted on the machine housing or the electrical excitation magnetic poles respectively, and a magnetic potential formed by coupling the electrical excitation magnetic poles and the permanent magnet magnetic poles together forms a closed magnetic flux linkage by means of the machine housing, the armature and the air gaps, magnetic fields of the electrical excitation magnetic poles and the permanent magnet magnetic poles are in the same direction, thereby controlling the speed characteristic and the torque characteristic of no-load and/or load operation of the starter by independently adjusting parameters of the excitation coil winding.
2-3. (canceled)
4. The hybrid excitation starter for the internal combustion engine according to claim 1, wherein the plurality of permanent magnet magnetic poles are arranged in the radial direction of the armature respectively, one permanent magnet magnetic pole is mounted on each of the electrical excitation magnetic poles correspondingly, and the permanent magnet magnetic poles are located on the center lines of the electrical excitation magnetic poles and connected in series with the magnetic circuits of the electrical excitation magnetic poles.
5. The hybrid excitation starter for the internal combustion engine according to claim 1, wherein the plurality of permanent magnet magnetic poles are arranged in the radial direction of the armature respectively, each of the permanent magnet magnetic poles is connected to the corresponding electrical excitation magnetic poles and the machine housing, and the magnetic circuits of the permanent magnet magnetic poles are connected in parallel with the magnetic circuits of the electrical excitation magnetic poles.
6. The hybrid excitation starter for the internal combustion engine according to claim 1, wherein a plurality of groups of the permanent magnet magnetic poles are arranged in the radial direction of the armature respectively, one group of the permanent magnet magnetic poles is mounted on each of the electrical excitation magnetic poles correspondingly, each group of the permanent magnet magnetic poles is symmetrically arranged in a V shape or parallel to each other with respect to the center lines of the electrical excitation magnetic poles, and the magnetic circuits of the permanent magnet magnetic poles are connected in series with the magnetic circuits of the electrical excitation magnetic poles.
7. The hybrid excitation starter for the internal combustion engine according to claim 1, wherein a plurality of groups of the permanent magnet magnetic poles are arranged in the radial direction of the armature respectively, each group of the permanent magnet magnetic poles is connected to the corresponding electrical excitation magnetic poles and the machine housing, each group of the permanent magnet magnetic poles is symmetrically arranged in a V shape or parallel to each other with respect to the center lines of the electrical excitation magnetic poles, and the magnetic circuits of the permanent magnet magnetic poles are connected in parallel or series with the magnetic circuits of the electrical excitation magnetic poles.
8. The hybrid excitation starter for the internal combustion engine according to claim 1, wherein the magnetic fields of the electrical excitation structure and the permanent magnet structure are directly coupled or coupled by means of a magnetic conductive bridge.
9. The hybrid excitation starter for the internal combustion engine according to claim 8, wherein the permanent magnet magnetic poles have a cylindrical, rectangular or polygonal cross-section.
10. The hybrid excitation starter for the internal combustion engine according to claim 8, wherein the hybrid excitation starter for the internal combustion engine is a brushed starter or a brushless starter.
11. The hybrid excitation starter for the internal combustion engine according to claim 1, wherein the permanent magnet magnetic poles have a cylindrical, rectangular or polygonal cross-section.
12. The hybrid excitation starter for the internal combustion engine according to claim 1, wherein the hybrid excitation starter for the internal combustion engine is a brushed starter or a brushless starter.
13. The hybrid excitation starter for the internal combustion engine according to claim 4, wherein the permanent magnet magnetic poles have a cylindrical, rectangular or polygonal cross-section.
14. The hybrid excitation starter for the internal combustion engine according to claim 4, wherein the hybrid excitation starter for the internal combustion engine is a brushed starter or a brushless starter.
15. The hybrid excitation starter for the internal combustion engine according to claim 5, wherein the permanent magnet magnetic poles have a cylindrical, rectangular or polygonal cross-section.
16. The hybrid excitation starter for the internal combustion engine according to claim 5, wherein the hybrid excitation starter for the internal combustion engine is a brushed starter or a brushless starter.
17. The hybrid excitation starter for the internal combustion engine according to claim 6, wherein the permanent magnet magnetic poles have a cylindrical, rectangular or polygonal cross-section.
18. The hybrid excitation starter for the internal combustion engine according to claim 6, wherein the hybrid excitation starter for the internal combustion engine is a brushed starter or a brushless starter.
19. The hybrid excitation starter for the internal combustion engine according to claim 7, wherein the permanent magnet magnetic poles have a cylindrical, rectangular or polygonal cross-section.
20. The hybrid excitation starter for the internal combustion engine according to claim 7, wherein the hybrid excitation starter for the internal combustion engine is a brushed starter or a brushless starter.
21. A hybrid excitation starter for an internal combustion engine, wherein comprising a machine housing, an armature, and an electrical excitation structure and a permanent magnet structure provided in the machine housing, the armature and the machine housing are coaxially arranged, magnetic circuits of the electrical excitation structure and the permanent magnet structure are coupled in a direction of tangential coupling of permanent magnet magnetic circuits, the electrical excitation structure comprises a plurality of electrical excitation magnetic poles and excitation coil windings, the electrical excitation magnetic poles are uniformly mounted on the machine housing corresponding to the armature and air gaps are formed between the electrical excitation magnetic poles and the armature, each of the electrical excitation magnetic poles is provided with the excitation coil windings respectively, the permanent magnet structure comprises a plurality of permanent magnet magnetic poles, and the permanent magnet magnetic poles are provided corresponding to the electrical excitation magnetic poles respectively, and are mounted on the machine housing or the electrical excitation magnetic poles respectively, and a magnetic potential formed by coupling the electrical excitation magnetic poles and the permanent magnet magnetic poles together forms a closed magnetic flux linkage by means of the machine housing, the armature and the air gaps, magnetic fields of the electrical excitation magnetic poles and the permanent magnet magnetic poles are in the same direction, thereby controlling the speed characteristic and the torque characteristic of no-load and/or load operation of the starter by independently adjusting parameters of the excitation coil winding, the plurality of permanent magnet magnetic poles are uniformly arranged in the circumferential direction of the armature respectively and mounted between the adjacent electrical excitation magnetic poles, each of the permanent magnet magnetic poles is connected to the left and right adjacent electrical excitation magnetic poles, and the magnetic circuits of the permanent magnet magnetic poles are connected in parallel with the magnetic circuits of the electrical excitation magnetic poles.
22. The hybrid excitation starter for the internal combustion engine according to claim 19, wherein the plurality of permanent magnet magnetic poles are mounted on the machine housing between the adjacent electrical excitation magnetic poles.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042] Wherein, reference signs: [0043] Prior art [0044] 10 stator housing [0045] 20 magnetic pole [0046] 30 stator coil winding [0047] 40 magnetic pole screw [0048] 50 armature [0049] δ air gap [0050] The present invention [0051] 1 machine housing [0052] 2 electrical excitation magnetic pole [0053] 3 excitation coil winding [0054] 4 magnetic pole screw [0055] 5 armature [0056] 6 permanent magnet magnetic pole [0057] δ air gap [0058] 30b terminal [0059] 100 electromagnetic switch
PREFERABLE EMBODIMENTS OF THE INVENTION
[0060] Hereinafter, the structural principle and working principle of the present invention are described in detail with reference to the accompanying drawings.
[0061] The present invention provides a hybrid excitation starter for an internal combustion engine, which adopts two magnetic sources consisting of an electrical excitation structure and a permanent magnet structure. In no-load condition that a driving gear of the starter is not engaged into a flywheel ring gear, since current supplied to a stator winding of the electrical excitation structure is small, an air-gap magnetic flux density generated by the electrical excitation structure is low, which has a relatively slight impact on the no-load speed. The magnetic field generated by the permanent magnet structure plays a major role. That is, a relatively high air-gap magnetic flux density is generated by the magnetic field of the permanent magnet to effectively decrease the no-load speed. In load condition that the driving gear of the starter is engaged into the flywheel ring gear and drives the engine, with increase of the load, the current supplied to the stator winding of the electrical excitation structure increases. In this case, the magnetic field generated by the stator winding of the electrical excitation structure plays a major role in the starter. To realize the ideal no-load speed, the permanent magnets with a corresponding magnetic flux are provided to effectively control and adjust the no-load speed. As the no-load speed is able to be controlled without adjustment of number of turns, resistance and the like of the electrically excited stator winding, and the method of controlling the no-load speed by means of the magnetic field of the permanent magnet almost has no interaction on the load condition. The load characteristics are mainly controlled by electrical excitation. The parameters of the excitation coil winding 3 are adjusted independently and separately to adjust and optimize the speed characteristic and the torque characteristic of the starter in load condition, without interaction and constraint by the no-load speed. For instance, the number of turns and cross-sectional area of the excitation coil winding 3 are adjusted to change an internal resistance of the hybrid excitation starter, thus adjusting the exciting current, the magnetic potential and the air-gap magnetic flux; the exciting current is used to adjust the torque characteristic of the hybrid excitation starter in load operation; the magnetic potential and the air-gap magnetic flux are used to adjust the speed characteristic and the like of the hybrid excitation starter in load operation, so it is possible to independently and separately control the no-load characteristics as well as the speed characteristic and the torque characteristic of the load characteristics of the starter.
[0062] Referring to
[0063] The magnetic fields of the electrical excitation structure and the permanent magnet structure are directly coupled or coupled through a magnetic conductive bridge. The direct coupling is shown in
[0064] In the hybrid excitation starter for the internal combustion engine, the permanent magnet magnetic circuits may be in tangential (circumferential) coupling or normal (radial) coupling according to different coupling directions of the permanent magnet magnetic circuits and electrical excitation magnetic circuits. In the embodiment one, the magnetic circuits of the electrical excitation structure and the permanent magnet structure are coupled in the direction of tangential coupling of the permanent magnet magnetic circuits, the plurality of permanent magnet magnetic poles 6 are uniformly arranged in the circumferential direction of the armature 5, each of the permanent magnet magnetic poles 6 is mounted between the adjacent electrical excitation magnetic poles 2 respectively and connected thereto, and the magnetic circuits of the permanent magnet magnetic poles 6 are connected in parallel with the magnetic circuits of the electrical excitation magnetic poles 2.
[0065] Referring to
[0066] Referring to
[0067] In embodiment three, after implementation of the technical solution as shown in
[0068] In embodiment three, after implementation of the technical solution as shown in
[0069] In embodiment three, after implementation of the technical solution as shown in
[0070] Referring to
[0071] Referring to
[0072] Referring to
[0073] Among the above-mentioned embodiments of the present invention, the hybrid excitation starter for the internal combustion engine forms a variety of technical solutions depending on the different mounting position of the permanent magnet magnetic poles 6 corresponding to the electrical excitation magnetic poles 2, the different mechanical connection methods between the permanent magnet magnetic poles 6 and the electrical excitation magnetic poles 2 or machine housing 1, and the different shape of the permanent magnet magnetic poles 6.
[0074] According to the present invention, the no-load speed is effectively adjusted to an ideal result by the magnetic field generated by presetting the permanent magnet magnetic poles 6. As the load characteristics are mainly controlled by the electrical excitation, the parameters of the excitation coil windings 3 can be adjusted independently and separately to adjust and optimize the speed characteristic and the torque characteristic of the starter in load condition, without interaction and constraint by the no-load speed. The mounting method of the permanent magnet magnetic poles 6, tangential (circumferential) coupling or normal (radial) coupling in the direction of magnetic circuit coupling, series or parallel connection in the magnetic circuit coupling, as well as the shape, the number and the arrangement of the permanent magnet magnetic poles 6 include, but are not limited to, the forms listed in the previously described embodiments.
[0075] The beneficial effects of the present invention are as follows: [0076] a) the no-load characteristics and load characteristics may be set and adjusted independently and separately without interaction with each other; [0077] b) the permanent magnetic field generated by the preset permanent magnets is free from the influence of the working current of the starter; by independently and separately adjustment of the position, shape, direction of magnetic circuit coupling, connection method of magnetic circuits and arrangement method of the permanent magnets, the air-gap magnetic flux during no-load operation may be increased, adjusted and optimized, thus achieves decreasing in the no-load speed. [0078] c) the no-load speed mainly depends on the strength of the magnetic field generated by the permanent magnet magnetic poles 6, and the load characteristics mainly depend on the strength of the magnetic field generated by the electrical excitation; the present invention may independently and separately adjust the speed characteristic and the torque characteristic of the hybrid excitation starter in load condition; for instance, the number of turns and cross-sectional area of the excitation coil windings 3 are adjusted to change the internal resistance of the hybrid excitation starter, thus adjusting the exciting current, the magnetic potential and the air-gap magnetic flux; the exciting current is used to adjust the torque characteristic of the hybrid excitation starter in load operation; the magnetic potential and the air-gap magnetic flux are used to adjust the speed characteristic and the like of the hybrid excitation starter in load operation; [0079] d) the adjustment and optimization of the parameters of the excitation coil windings 3 result in copper saving, weight reduction, energy consumption reduction and efficiency improving; [0080] e) the requirement for safe and steady electric current density is satisfied by adjusting the cross-sectional area of the copper wires forming the excitation coil windings 3. [0081] In general, the present invention may have other embodiments. Those skilled in the art can make various corresponding changes and modifications according to the present invention without departing from the spirit and essence of the present invention, but these changes and modifications shall be incorporated in the protection scope of the claims appended to the present invention.
INDUSTRIAL APPLICABILITY
[0082] Compared with the prior art, the advantages of the present invention are as follows: [0083] a) the no-load characteristics and load characteristics of the starter may be adjusted independently and separately without interaction with each other; [0084] b) the permanent magnetic field generated by the preset permanent magnets is free from the influence of the working current of the starter; by adjustment of the position, shape, direction of magnetic circuit coupling, connection method of magnetic circuit and arrangement method of the permanent magnets, the air-gap magnetic flux during no-load operation is increased, adjusted and optimized, thus achieves decreasing in the no-load speed; [0085] c) the no-load speed of the starter mainly depends on the strength of the magnetic field generated by the permanent magnet magnetic poles, and the load characteristics mainly depend on the strength of the magnetic field generated by the electrical excitation; so the speed characteristic and the torque characteristic of the starter in load condition are able to be adjusted independently and separately; the number of turns and cross-sectional area of the excitation coil windings can be adjusted to change the internal resistance of the starter, thus adjusting the exciting current, the magnetic potential and the air-gap magnetic flux; the exciting current is used to adjust the torque characteristic of the starter in load operation; the magnetic potential and the air-gap magnetic flux are used to adjust the speed characteristic of the starter in load operation; [0086] d) the adjustment and optimization of the parameters of the excitation coil windings result in copper saving, weight reduction, energy consumption reduction and efficiency improving; [0087] e) and the requirement for safe and steady electric current density is satisfied by adjusting the cross-sectional area of the copper wires forming the excitation coil windings.