A METHOD OF FORMING A DIAMOND COATING ON A CARBON MATERIAL
20220127720 · 2022-04-28
Inventors
- Maryam Alsadat Hejazi (Melbourne, Victoria, AU)
- David John Garrett (Melbourne, Victoria, AU)
- Alastair Douglas Stacey (Melbourne, Victoria, AU)
- Nicholas Vincent Apollo (Melbourne, Victoria, AU)
- Kumaravelu Ganesan (Melbourne, Victoria, AU)
- Matias Ismael Maturana (Melbourne, Victoria, AU)
- Steven Prawer (Melbourne, Victoria, AU)
- Wei Tong (Melbourne, Victoria, AU)
- Melanie Elisabeth Maria Stamp (Melbourne, Victoria, AU)
- Michael Ibbotson (Carlton, Victoria, AU)
Cpc classification
C23C16/0272
CHEMISTRY; METALLURGY
B82Y40/00
PERFORMING OPERATIONS; TRANSPORTING
C01B32/05
CHEMISTRY; METALLURGY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
D06M23/06
TEXTILES; PAPER
A61B5/40
HUMAN NECESSITIES
A61B2562/125
HUMAN NECESSITIES
A61B5/1473
HUMAN NECESSITIES
A61B5/1468
HUMAN NECESSITIES
C01P2004/80
CHEMISTRY; METALLURGY
A61N1/3605
HUMAN NECESSITIES
D06M11/74
TEXTILES; PAPER
D01F11/14
TEXTILES; PAPER
B82Y15/00
PERFORMING OPERATIONS; TRANSPORTING
H01B1/04
ELECTRICITY
International classification
A61B5/1468
HUMAN NECESSITIES
A61N1/05
HUMAN NECESSITIES
C01B32/05
CHEMISTRY; METALLURGY
C23C16/04
CHEMISTRY; METALLURGY
C23C16/54
CHEMISTRY; METALLURGY
D06M11/74
TEXTILES; PAPER
D06M23/06
TEXTILES; PAPER
Abstract
Disclosed is a method of forming a conductive diamond layer on a surface of a carbon fibre substrate that is used as a component of an electrode for neural stimulation and/or electrochemical sensing. The method comprises functionalising at least a portion of the surface with a functionalising agent to facilitate coating the surface with the conductive diamond layer. The method also comprises providing a diamond precursor and depositing the diamond precursor over the functionalising agent to form the conductive diamond layer. The disclosure also relates to an electrode that is used as a component of an electrode for neural stimulation and/or electrochemical sensing.
Claims
1. A method of forming a conductive diamond layer on a surface of a carbon fiber substrate that is used as a component of an electrode for neural stimulation and/or electrochemical sensing, the method comprising: (i) functionalizing at least a portion of the surface with a functionalizing agent to facilitate coating the surface with the conductive diamond layer; and (ii) providing a diamond precursor and depositing the diamond precursor over the functionalizing agent to form the conductive diamond layer.
2. The method of claim 1, further comprising, after step (i) and prior to step (ii), coating at least a portion of the surface with diamond seeds to form a diamond seed layer, the conductive diamond layer being deposited on the diamond seed layer.
3. The method of claim 2, wherein the surface is functionalized with a chemical moiety that is capable of forming a covalent bond with the diamond seeds.
4. The method of claim 3, wherein the surface is functionalized with an amine or carboxylate group.
5. The method of claim 3, wherein the diamond seeds are bonded to the surface via an amide bond that is formed through the use of a coupling agent.
6. (canceled)
7. The method of claim 5, wherein the diamond seeds are oxygen-terminated.
8-9. (canceled)
10. The method of claim 1, wherein the functionalizing agent includes a diazonium moiety, wherein the step of functionalizing the surface of the substrate includes applying a negative charge to the substrate to electro-catalytically convert the diazonium species to nitrogen gas and to form a covalent bond between the functionalizing agent and the surface of the substrate.
11-12. (canceled)
13. The method of claim 2, wherein coating at least a portion of the surface with diamond seeds to form a diamond seed comprises disbursing the diamond seeds in a solution to form a diamond seed solution, wherein coating at least a portion of the surface with diamond seeds to form a diamond seed includes immersing the surface in the diamond solution.
14. The method of claim 2, wherein the diamond seeds have a diameter ranging from about 5 nm to about 1000 nm.
15. The method of claim 2, wherein the diamond precursor is a mixture of gas, and wherein step (ii) comprises providing the mixture of gas and then subjecting the diamond seed layer to chemical vapor deposition in the presence of the mixture of gas to form the conductive diamond layer.
16-17 (canceled)
18. The method of claim 1, wherein step (ii) further comprises covering a least a first portion of the surface with a mask to limit the formation of the conductive diamond layer to a second portion of the surface.
19. The method of claim 18, wherein the mask is formed from a metal including molybdenum, and wherein the second portion includes a tip of the fiber.
20. (canceled)
21. The method of claim 2, wherein the diamond seed layer is uniform over the at least a portion of the surface.
22-23. (canceled)
24. An electrode configured to stimulate neural activity and/or to perform electrochemical sensing comprising: a conductive carbon fiber substrate; a base layer covalently bonded to at least a portion of the substrate; and a conductive diamond layer covering at least a portion of the base layer.
25. The electrode of claim 24 wherein the base layer is bonded to the substrate via an amide bond.
26-27. (canceled)
28. The electrode of claim 24, wherein the base layer is provided as nanodiamonds from which the conductive diamond layer is grown.
29-31. (canceled)
32. The electrode of claim 24, wherein, when the electrode is in contact with neurons, a current required to be passed through the electrode to stimulate 100% of the neurons has an average value of 70 μA.
33-34. (canceled)
35. The electrode of claim 24, wherein the conductive diamond layer is located at a tip of the carbon fiber.
36. (canceled)
37. The electrode of claim 24, further comprising a non-conductive diamond layer positioned: over the seed layer, and/or over the conductive diamond layer.
38. An electrical device for neural stimulation and/or performing electrochemical sensing comprising the electrode of claim 24.
39-40. (canceled)
Description
BRIEF DESCRIPTION OF FIGURES
[0025] Embodiments will now be described by way of example only with reference to the accompanying non-limiting Figures.
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DETAILED DESCRIPTION OF EMBODIMENTS
[0057] An embodiment provides a method of forming a conductive diamond layer on a surface of a substrate, comprising: [0058] (i) coating at least a portion of the surface with diamond seeds to form a diamond seed layer; and [0059] (ii) providing a diamond precursor and depositing the diamond precursor on the diamond seed layer to form the conductive diamond layer.
[0060] The substrate may be conductive. When the substrate is conductive, the substrate may be part of an electrical device. For example, the substrate may form part of an electrode. The substrate may form part of a supercapacitor. The substrate may be planar. The substrate may be carbon-based. The substrate may be a fibre. In an embodiment the substrate is a carbon fibre. The fibre may have a diameter >0.5 μm. For example, the carbon fibre may have a diameter ranging from about 1 μm to about 200 μm. In some embodiments the fibre has a diameter greater than about 2 μm, such as 5 μm. In some embodiments, the diameter of the fibre ranges from about 5 μm to about 20 μm.
[0061] The diamond seeds are a moiety(ies) or a group(s) or compound(s) or particle(s) that are capable of seeding the growth of diamond in a later synthetic step e.g. in step (ii). For example, the diamond seed may be a monolayer applied to the substrate which promotes favourable diamond growth characteristics. The diamond seed layer may be uniform. The diamond seed layer may be in the form of a film. The diamond seeds can include compounds such as diamondoids. In an embodiment the diamond seeds are provided as diamonds. For example, the diamonds may be nanodiamonds. The nanodiamonds may have a diameter of <100 nm, such as <50 nm. In an embodiment the diameter of the nanodiamonds is >5 nm. The diameter of the nanodiamonds may be provided as a range.
[0062] For example, in an embodiment, the diameter of the nanodiamonds ranges from about 30 nm to about 35 nm. Having a small range of nanodiamond diameters may help to ensure that the diamond seed layer is substantially uniform in surface roughness. The nanodiamonds may be polycrystalline and/or monocrystalline. The crystallinity of the nanodiamonds may be irrelevant so long as they have enough diamond bonds to act as a nucleating site. The nucleation site may act as a nucleation layer for the subsequent growth of the conductive diamond layer.
[0063] A thickness of the diamond seed layer may be determined by the type of compound(s) used to form the diamond seed layer. Generally, the thickness of the diamond seed layer is determined by the dimensions of the moiety(ies) or a group(s) or compound(s) or particle(s) used to form the diamond seed layer. If the diamond seed layer is formed from nanodiamonds, the thickness of the diamond seed layer will generally be about the same as the diameter of the nanodiamonds. For example, if the nanodiamonds have a diameter ranging from about 30 nm to about 35 nm, the diamond seed layer will have a thickness of about 30 nm to about 35 nm. Having a uniform diamond seed thickness can help to ensure that the resulting conductive diamond layer is also uniform in thickness.
[0064] Step (i) of the method may comprise purifying the nanodiamonds prior to coating the substrate. Purification may be used to remove any nanodiamonds with a diameter outside a desired range. For example, the nanodiamonds may be disbursed into a solution and centrifuged to remove any nanodiamonds having a diameter greater than a desired size and/or to remove nanodiamond aggregates.
[0065] In some embodiments the diamond seeds are bound to the substrate with a functionalising agent. The functionalising agent may allow more favourable chemistries to attach the diamond seeds to the substrate such that any degradation to the substrate is minimised during conductive diamond layer formation. In an embodiment the functionalising agent includes a chemical moiety that is capable of forming a covalent bond with the diamond seeds. For example, the functionalising agent may include an amine, alcohol, carboxylic acid, aldehyde, ketone, nucleophile and/or leaving group such as a halide. The covalent bond may be formed using nucleophilic substitution, catalysis and/or coupling agents. For example, a covalent bond between the functionalising agent and the substrate may be formed by Heck, Stille, Suzuki and/or Sonogashira reactions. In an embodiment the functionalising agent includes an amine or a carboxylic acid, and the diamond seed includes the other of the amine or carboxylic acid. If the functionalising agent and diamond seed have either an amine or carboxylic acid, an amide bond can be formed between the functionalising agent and the diamond seed. The amide bond can be formed using a suitable coupling agent, including carboiimide-based coupling agents such as N,N,N′,N′-tetramethyl-O-(1H-benzotriazol-1-yl)uronium hexafluorophosphate (HBTU), N-(3-Dimethylaminopropyl)-N′-ethylcarbodiimide hydrochloride (EDC.HCl), and N,N′-dicyclohexylcarbodiimide (DCC).
[0066] The functionalising agent may be bound to the substrate with electrostatic interactions and/or covalent bonds. For example, a functionalising agent may be firstly bound to the substrate due to electrostatic forces. The functionalising agent may then be covalently bonded to the substrate. When the diamond seeds are provided as a solution, coating the surface of the substrate with the diamond seeds can include immersing the substrate in the solution. For example, when nanodiamonds are used as the diamond seeds, they can be disbursed in an aqueous solution by assistance with sonication, such as ultrasonication, and aqueous coupling techniques can be used e.g. to form an amide bond using EDC.HCl.
[0067] In an embodiment the substrate is functionalised with an aminophenyl species. The amino group can be provided once the functionalising agent has been bonded to the substrate. For example, a functionalising precursor can be bound to the substrate and then converted to the functionalising agent having a corresponding moiety capable of forming a covalent bond with the diamond seed. The functionalising agent may have a protected amine, and the protecting group, such as Boc or Fmoc, may be removed once the functionalising agent is bonded to the substrate. In other examples, the functionalising agent may comprise an amine precursor, such as a nitro group, that can be converted to an amine, such as with reduction, once the functionalising agent is bonded to the substrate. In an embodiment, a 4-nitrobenzenediazonium salt can be covalently bonded to a carbon substrate using an electro-catalysed reaction by applying a negative potential to the substrate. Once the 4-nitrobenzenediazonium group has been bonded to the substrate, the nitro group can be reduced to the corresponding amine. In some embodiments, reduction of the nitro group and bonding through the diazomium moiety is performed in a single step. Electro-catalysed reactions to functionalise the substrate, for example using diazonium-containing compounds, may be preferred since these reaction conditions do not degrade the carbon fibre. Any subsequent steps to afford the functionalising agent may preferably use mild reaction conditions to ensure any degradation to the substrate is minimised.
[0068] The use of electro-catalysed reactions with diazonium-containing compounds means that a negative charge may be applied to specific electrodes to carry out functionalisation. Given that it is only the electrode(s) with the negative charge that are functionalised, when a plurality of substrates are used, a negative charge may be applied to only one or more of the substrates so that the substrates with the negative charge may be functionalised with the diazonium-containing species. Put another way, step (i) may selectively functionalise one or more of the plurality of substrates. This means that not all of the plurality of substrates requires functionalisation, and functionalisation may occur on specific electrode(s). This may be used to form specific electrode architectures. For example, when the plurality of substrates is in the form of a grid, specific rows and/or columns may be energised with a negative charge so that functionalisation only occurs on the energised substrates.
[0069] An embodiment of a reaction scheme to coat at least a portion of the surface with diamond seeds to form a diamond seed layer is shown in
[0070] The diamond precursor is a mixture capable of forming the conductive diamond layer. In an embodiment the diamond precursor is a mixture of gases that are reacted via microwave plasma-assisted chemical vapor deposition to form the conductive diamond layer from the diamond seed layer. The mixture of gas can include nitrogen, argon, methane, hydrogen and/or trimethyl boron. In an embodiment, the mixture of gas comprises nitrogen, argon and methane, for example 20% nitrogen, 79% argon and 1% methane that are deposited via microwave plasma-assisted chemical vapor deposition at a temperature of about 1000° C. In an embodiment, the mixture of gas comprises hydrogen, methane and trimethyl boron and are deposited via microwave plasma-assisted chemical vapor deposition at a temperature of about 850° C. In some embodiments hot filament chemical vapour deposition is used during step (ii) to form the conductive diamond layer. The specific gases in the mixture of gases can be used to form a specific type of conductive diamond. For example, when the mixture of gas includes nitrogen the resulting conductive diamond is N-doped, and when the mixture of gas includes a form of boron such as trimethyl boron the resulting conductive diamond is B-doped. In some embodiments changing a thickness of the conductive diamond layer affects the electrochemical properties of the resulting electrode. In some embodiments, the conductive diamond layer is positioned on top of the diamond seed layer i.e. the diamond seed layer and the conductive diamond layer are separate layers that contact one another at an interface therebetween.
[0071] A thickness of the conductive diamond layer is dependent on the reaction conditions used to form the conductive diamond layer. Generally, the longer a reaction time for chemical vapour deposition, the thicker the conductive diamond layer. For example, after 6 hours of growth the conductive diamond layer may have a thickness of about 2 μm, and after 22 hours of growth the conductive diamond layer may have a thickness of about 10 μm.
[0072] When the substrate is a fibre, the conductive diamond layer may be formed along a whole length of the fibre. For applications where the substrate is used as a component of an electrode that is used for neural stimulation, the conductive diamond layer is generally provided on an exterior surface of the electrode. Not all embodiments require the conductive diamond layer to be formed along a whole length of the substrate e.g. fibre. In these embodiments the conductive diamond layer can be provided on a portion of the substrate.
[0073] For example, when the substrate is a fibre such as a carbon fibre, the conductive diamond layer may surround a portion of the carbon fibre that includes tip of the fibre. In this way, the conductive diamond layer may be provided towards a tip of the fibre.
[0074] When only a portion of the substrate is covered with the conductive diamond layer, the method may use a masking step to mask out any region of the substrate where the conductive diamond layer is not required. For example, the mask may cover a first portion of the carbon fibre, such as a base of the electrode, to limit the formation of the conductive diamond layer at a second region of the carbon fibre, such as at a tip of the carbon fibre. In some embodiments a stage is used to physically mask a region of the substrate, and thus the diamond seed layer, not requiring the conductive diamond layer. Such a stage may be provided by a molybdenum-based stage. In embodiments when a stage is used, the stage will cover a portion of the substrate prior to step (ii) of forming the conductive diamond layer. In some embodiments, the stage also covers a portion of the diamond seed layer. In some embodiments the masking step may be provided by a masking layer that is applied directly to the substrate. The masking step can be removed at a later step, for example by etching. In an embodiment, a masking layer may be applied directly to the substrate prior to the substrate being coated with the diamond seed layer. In this embodiment, the conductive diamond layer should only grow from a region of the substrate that is coated with the diamond seed layer. In another embodiment the substrate is coated with the diamond seed layer, and then a masking layer is provided prior to forming the conductive diamond layer at step (ii). In either embodiment, the masking layer can be removed in a final step. In some embodiments, the mask is applied to the substrate prior to step (i) to limit the formation of the diamond seed layer to an unmasked region of the substrate. The mask can then be moved and step (ii) performed. Alternatively, step (ii) can be performed then the mask can be removed.
[0075] In an embodiment, an insulating (i.e. non-conductive) layer/coating may be provided over the conductive diamond layer. The insulating layer may be a non-conductive diamond layer. The non-conductive diamond layer may be provided over a portion of the conductive diamond layer. For example, when the conductive diamond layer only covers a tip region of the carbon fibre substrate, the non-conductive diamond layer may only cover the tip region that is covered by the conductive diamond layer. However, in some embodiments, the non-conductive diamond layer may cover more than that a region of the carbon fibre covered by the conductive diamond. For example, if the conductive diamond layer covers 20% of the carbon fibre substrate, the non-conductive layer can cover more than 20% of the carbon fibre substrate. Put another way, a region covered by the non-conductive diamond layer is larger than a region covered by the conductive diamond layer. In some embodiments a region covered by the conductive diamond layer is larger than a region covered by the non-conductive diamond layer. In an embodiment, the insulating layer may be formed on top of the conducting diamond layer so as to isolate an end of the fibre so that only the end acts as a region for stimulation and/or recording.
[0076] During formation of the insulating layer, a mask may be used to mask a region of the electrode that does not require the non-conductive diamond layer. The insulating layer may be provided over an entirety of the electrode. In these embodiments a mask is not required during the formation of the non-conductive diamond layer. In some embodiments, a first region of the carbon fibre is covered by the conductive diamond layer and a second region of the carbon fibre is covered by the non-conductive diamond layer. For example, a tip of the carbon fibre may be covered by the conductive diamond layer and the remainder (e.g. shank) of the carbon fibre may be covered by the non-conductive layer.
[0077] Once the conductive diamond layer is formed on the carbon fibre substrate to form the electrode, the electrode may be encapsulated with an encapsulant. The encapsulant may be inert. The encapsulant may be glass. For example, the electrode may be encapsulated in a glass fibre. The encapsulant may be a non-conductive or insulative layer.
[0078]
[0079] In an embodiment, a single electrode may record, stimulate and/or chemically sense. In an embodiment, an electrode can record, stimulate and chemically sense. Two or more of recording, stimulating and sensing modalities may occur at the same time from the same electrode. The diamond coating may not degrade the capacity of the electrode to record neural signals. The conductive diamond layer may help to transform the carbon fibre, which is known to be a good recording electrode, into a multimode electrode capable of the recording, stimulation and chemical sense functions. In comparison, prior art single electrodes are unable to record and stimulate and chemically sense from the same electrode.
EXAMPLES
[0080] Non-limiting Examples will now be described.
Methods
Modification of Carbon Fibres
[0081] Before nanodiamond seeding, polyacrylonitrile (PAN) PAN-based carbon fibres (CFs) (Goodfellow) were electrochemically functionalized with aminophenyl groups on the surface. The electrochemistry was performed in a Teflon cell with a three electrode set-up using a Gamry Potentiostat (Interface 1000E). An Ag/AgCI electrode and a Pt wire were used as the reference and counter electrode, respectively. A cluster of CFs was connected to a copper wire via silver epoxy. The CFs were first subjected to an acetonitrile solution containing 0.1 M tetrabutylammonium tetrafluoroborate (Sigma) and 1 mM 4-nitrophenyl diazonium tetrafluoroborate (Sigma). Five potential cycles between 0.2 V and −0.6 V vs Ag/AgCI was performed at a scan rate of 200 mV/s. The nitrophenyl modified surfaces were sequentially rinsed with acetonitrile, acetone, and deionized water, then exposed to a 0.1 M H.sub.2SO.sub.4 solution. The nitrophenyl groups were electrochemically reduced to aminophenyl groups by five potential cycles between 0.5 V and −1.5 V vs Ag/AgCl at a scan rate of 200 mV/s. The modified CFs were again rinsed with acetonitrile, acetone and deionized water, and trimmed off from the copper wire to remove silver epoxy for further use.
Forming Diamond Seed Layer
[0082] Modified carbon fibres were seeded with oxygen terminated nanodiamonds either via electrostatic attraction or covalent binding. Commercially available nanodiamond powder was first annealed in oxygen at 400° C. for 5 h, and then prepared as solution with deionized water at a concentration of 1.5 mg/ml. The solution was subsequently ultrasonicated for 1.5 hours and centrifuged for 12 hours to remove large nanodiamond particles and aggregates. According to ZetaSizer measurement, the final nanodiamond showed concentration of 1.21* 10{circumflex over ( )}8 particles/ml with zeta potential at −30 mV and an average particle size of 30-35 nm. To form electrostatic attraction, aminophenyl terminated carbon fibres were ultrasonicated with oxygen terminated nanodiamond solution for 5 minutes, and then rinsed with deionised water and dried in air. The covalent binding was formed by immersing the treated carbon fibres in nanodiamond solution containing 0.1M N-(3-Dimethylaminopropyl)-N′-ethylcarbodiimide hydrochloride (EDC.HCl) at room temperature overnight. The carbon fibres were then rinsed with deionised water and dried in air.
Forming Conductive Diamond Layer
[0083] After nanodiamond seeding, the seeded carbon fibres were placed in a microwave plasma-assisted chemical vapor deposition system for nitrogen-included ultrananodiamond deposition. The fibres were masked with a molybdenum stage to limit the growth of diamond to the tips of the fibres. To form a N-doped conducting diamond layer, a gas mixture of 20% nitrogen, 79% argon and 1% methane was used, at a temperature at 1000° C., for deposition time varying between 6 and 22 hours. To form a B-doped conducting diamond layer, a gas mixture of 87% hydrogen, 4% methane and 9% trimethyl boron at a pressure of 40 torr and at a temperature of 850° C. is used.
Forming Microelectrodes
[0084] Single diamond-coated CFs were attached to copper wires by silver epoxy, encapsulated in glass capillaries and pulled to form microelectrodes with a micropipette puller (Model P-2000, Sutter Instrument Co). The length of the fibre exposed was adjusted to 100±10 μm under an optical microscope. The diamond-coated electrodes were then electrochemically oxidized three times by performing cyclic voltammetry in PBS from 0 to 2 V at a scan rate of 100 mV/s.
Surface Characterization
[0085] The nanodiamond solution was characterized with a ZetaSizer (Dynamic Light Scattering technique using a Zetasizer Nano ZS from Malvern). The morphology of the fibres before and after diamond deposition was obtained with SEM/FIB Nova 200 Nanolab, FEG Dual Beam (HV 5 KV, Current 6.3 nA, mode SE). K-edge NEXAFS measurements were conducted at the Soft X-Ray beamline of the Australian Synchrotron. All measurements were conducted in the total electron yield mode, recorded using sample drain current to collect a signal of all secondary electrons and thus data from the bulk of the samples. Double normalization was conducted with an ‘IO’ gold grid partially inserted into the beam, to monitor fluctuations in beam intensity for all scans, and normalized to a reference photodiode scan for beamline transmission function (primarily for removal of beamline carbon-based absorption characteristics). Raman spectra were performed on fibres using Renishaw RM 1000 Raman Stellar Pro 514 Modulaser (514 nm excitation source) with 100 mW power at room temperature. XPS (Thermo- Fisher K-Alpha) was used to obtain the chemical composition of the diamond fibres using an Al Ka radiation source at a power of 300 W and a spot size of 400 μm. High-resolution scans were performed using the flood gun function to compensate for charging at a step size of 0.1 eV and pass energy 50 eV. For electrochemical characterization, CV and electrical impedance spectroscopy (EIS) measurements were performed using a potentiostat (Gamry, Interface 1000E). All voltammograms were obtained with the electrodes immersed within a Teflon electrochemical cell of three electrodes, where platinum and Ag/AgCl are counter and reference electrodes, respectively. All experiments were conducted in 1 M PBS (0.13 M NaCl) at room temperature without nitrogen gas bubbling. Electrical impedance spectroscopy (EIS) was performed for estimating the specific capacitance of the electrodes. The recording was then fit with a Reap2Cpe circuit. Charge Injection Capacity (CIC) was also estimated from voltage transients during a constant current stimulation pulse according to the method of Annu. Rev. Biomed. Eng. 10 (2008) 275-309.
In vitro Retinal Ganglion Cell Stimulation
[0086] Calcium imaging data came from retinas extracted from Long-Evans rats older than 3 months, of either gender. All experimental procedures conformed to the policies of The National Health and Medical Research Council of Australia (NHMRC) and were approved by the Animal Experimental Ethics Committee of the University of Melbourne (Ethics Approval #: 1814462). Animals were initially anesthetized with a mixture of ketamine and xylazine prior to enucleation. After enucleation, the rats were sacrificed with an overdose of Letharbarb (intracardiac). To load retinal ganglion cells with calcium indicators, 0.5 μl of 20 mM OGB-1 (hexapotassium salt dissolved in DI water) was injected into each eye through the optic nerve. The cornea and lens were removed, and the retina was left inside a dish with carbogenated Ames medium overnight at room temperature. The retinas were then cut into three pieces, mounted onto a glass slide with ganglion cell layer up, and held in place with a perfusion chamber and stainless-steel harp fitted with Lycra threads (Warner Instruments). Once mounted in the chamber, the retina was perfused (4-6 ml/min) with heated carbogenated Ames medium (33-35° C.). D-CF electrodes were then placed 200 μm above the inner limiting layer. All procedures were conducted under dim light conditions.
[0087] Calcium transients of retinal ganglion cells in response to electrical stimulation were then recorded with an upright confocal microscope (Olympus, FV 1000). The images were obtained with an excitation laser at 473 nm through a Nikon Plan Apo 0.75-numerical aperture (NA) ×20 objective. Stimuli were delivered using a Ripple system and images were acquired at 7 Hz and synchronized to the onset of each stimulus. Each stimulus was composed of ten groups of biphasic pulse trains (60 Hz, 0.5 ms phase duration, cathodic first), with each train composed of ten pulses. Stimuli were delivered ten times at 2 s intervals and repeated over ten monotonically increasing amplitudes. The percentage of electrically evoked calcium transients was then fit with a sigmoidal curve and the threshold was defined as the stimulation amplitude that yielded a 50% response. Data processing was performed in Fiji (ImageJwin64) and Matlab R2014a.
In vitro Retina Ganglion Cell Recording
[0088] The recording capabilities of diamond-coated electrodes were also tested in vitro with a retinal whole mount preparation, similar to that stated in the stimulation session above. No calcium indicator was injected, and the retina was mounted with retinal ganglion cell side up immediately after dissection. Extracellular recordings were obtained by placing the electrode tip in contact with the retinal surfaces. A large platinum ground electrode was position in the perfusion solution at least 2 cm away from the retinal fragment. Signals were amplified, filtered with a hardware bandpass filter (5 Hz -15 Khz), sampled at 50 Khz and digitized (Tucker Davis Technologies: RZ2 base station and PZ2 multichannel recorder). The hardware high pass filter was set as low as possible to capture Local Field Potentials (LFPs), while rejecting large transients which could saturate the amplifiers. The low pass filter was kept as high as practical. This raw signal is shown throughout the disclosure without any additional post-processing. Light responses were obtained using a ˜100 μm light spots centered at the electrode. The ratio of spikes, 1 s prior and 1 s after light stimulation, were compared. Additionally, the instantaneous changes in responses from 1 s prior compared to 1 s after a change in illumination were also analysed. Spikes were detected when the recorded signal crossed a threshold of eight standard deviations computed from the entire recording. A spike cluster analysis was used to classify and group spike waveforms with similar shapes. Once clustered, the SNR was calculated to evaluate the quality of the recordings. The signal quality was defined according to the SNR, which was calculated as the peak-to-peak amplitude of the mean waveform of the cluster divided by twice the standard deviation of the noise:
SNR=(S−pp)/2σNoise
where S-pp is the mean peak-to-peak amplitude of the spike amplitude, and alloise is the standard deviation after all the identified spike waveforms had been removed.
[0089] In vivo visual cortex recording
Surgery and Preparation
[0090] In vivo experiments involved recording using diamond coated electrodes from the primary visual cortex of a Tammar Wallaby (Macropus Eugenii), which is a species that has had its cortex studied extensively using traditional tungsten-in-glass electrodes. Before surgery, the animal was given lincomycin (10 mg/kg) and spectinomycin (20 mg/kg) intramuscularly and paraffin oil (10 ml) orally to reduce intestinal bloating during prolonged anesthesia. Anesthesia is induced with intramuscular injection of ketamine (10 mg/kg), medetomidine (0.015 mg/kg) and methadone (0.4 mg/kg). During surgery, the animal was given phytomenadione (Koagulon, 10 mg/kg) and tranexamic acid (Vasolamin, 100 mg/kg) intramuscularly in case of bleeding.
[0091] The animal was intubated then connected to a ventilator and anesthesiamachine. Inhalation of gaseous isoflurane (1-2% during surgery) and halothane (0.5% during recordings) with a 2:1 mix of O2 and N2O maintained anesthesia throughout the surgery and experiment. The animal's health was monitored throughout the entire experiment by checking the electrocardiogram (ECG), electroencephalogram (EEG), respiration rate, blood pressure, end-tidal CO2 concentration, and oxygen concentration. The animal's body temperature was monitored and maintained by a feedback-controlled heating blanket. Following surgery, the animal was paralyzed with vecuronium bromide (Vecuronium sun; 0.05 mg/kg for induction followed by a constant intravenous infusion at 0.1 mg/kg/h in Hartmann's solution containing 5% glucose) to prevent eye movements. The intravenous infusion of fluid was delivered through a tail vein at 2.5 ml/kg/h. Daily intramuscular injections were given to the animal:
[0092] Atropine (0.05 mg/kg) to reduce salivation, dexamethasone (1.5 mg/kg) to prevent cerebral edema and a broad-spectrum antibiotic (Clavulox, 0.5 mL/kg) to control infection.
[0093] The head of the wallaby was stabilized with a stereotaxic frame and custom-made ear bars. A craniotomy was conducted from 3 mm to 20 mm posterior to bregma and approximately 2 mm-14 mm lateral from the midline to access the primary visual cortex (V1) in the left hemisphere. Then a durotomy was performed to expose the brain. A stainless-steel chamber was affixed to the skull with dental cement to stabilize the cortex during recording and prevent cortical tissues from drying out. To maintain moisture on the brain, 4% agarose in saline was frequently applied to the surface of the brain. Atropine sulfate eye drops (1%) were used to dilate the pupils and prevent accommodation. The corneas were protected with zero-power gaseous permeable contact lenses. At the termination of experiments, animals were euthanized by intravenous injection of an overdose of pentobarbitone sodium (Lethabarb; 150 mg/kg).
Visual Stimuli
[0094] Visual stimuli were generated with a ViSaGe visual stimulus generator (Cambridge Research Systems, Cambridge, UK) and displayed on a calibrated LED monitor (ASUS VG248 resolution 1920×1080 pixels). The LED monitor was viewed monocularly from 30 cm distance. A custom Matlab™ program was used to generate all visual stimuli (The Mathworks Inc. Natick, Mass., USA). During single-unit recording, drifting sinusoidal gratings were presented to determine the preferred orientation of the recorded neurons.
Single-Unit Recording
[0095] Multi-unit activity (MUA) was recorded from the primary visual cortex. Recorded signals were amplified and filtered by the computer running the stimulation and recording software. Offline software from KiloSort was used to sort single units from MUA. After spike-sorting, single units could be readily identified. The responses of these units were then correlated with the stimulus presentation.
Simultaneous Detection of Dopamine and Uric Acid
[0096] CV studies were carried out to study the electrochemical response for different concentrations of dopamine (DA) and uric acid (UA) on electrochemically oxidized diamond carbon fibre electrodes with potentials scanned between −0.2 V and 0.8 V with respect to an Ag/AgCI electrode. Electrochemical oxidization of the electrode was performed in 3 mM of K4[Fe(CN)6] in 1 M KCl solution from 0 V to 2 V with 100 repetitive cycles and scan rated 1 Vs-1. It is noted that the limitation of detection (LOD) is determined using the following formula: LOD=mean blank+3σblank.
Results
Diamond Deposition on Carbon Fibre
[0097] Diamond coatings on CF have been attempted but with limited success. The difficulty is mainly associated with the etching of CF under the CVD environment necessary for diamond deposition. In order to protect the CF during CVD, an embodiment provides a method for pre-seeding CF with covalently bound nanodiamonds before diamond growth (
[0098] Nitrogen-included ultrananocrystalline diamond (NUNCD) growth was performed on the covalently bonded surfaces for various growth times. With the sample grown for 6 h, carbon nanowalls (CNW) featured strongly in the resultant films. High-resolution SEM images (
[0099] NEXAFS (
[0100] The edge feature at 292 eV is associated with a σ*(C═C) resonance, indicating graphitic materials. Conversely, an edge at 289 eV relates to a* transitions at the onset of the conduction band edge. The remainder of the a* region above 289 eV can be difficult to interpret, except for the presence of a clear second absolute band gap dip at ˜302 eV which is unequivocally from the diamond. Thus, it can be seen that the 9 h sample shows a clear mixture of crystalline diamond and graphitic bonding. The 6 h sample shows a lower proportion of diamond-related features at 289 eV and 302 eV, while the other two samples show no clear evidence of diamond-like character. The relative intensity of the π* feature for all four samples scales inversely with the diamond-associated σ* features, confirming this analysis.
[0101]
[0102]
[0103]
Improved Charge Injection Capacity for Neural Stimulation
[0104] To be used for neural stimulation, single fibre electrodes were fabricated by first attaching the fibres onto a copper wire via silver epoxy and insulated inside a pulled glass capillary such that a 100±10 μm length of fibre was exposed to the solution.
Charge Injection Capacity (CIC)
[0105] CIC is a figure of merit used in neural stimulation research to describe the maximum amount of charge that can be injected during a single stimulation pulse before unsafe voltages occur on the electrode (i.e. before the water-window is exceeded). In this work, CIC was calculated using capacitance and water-window according to the following formula
where C.sub.dl is specific electrochemical capacitance, V.sub.m is the voltage threshold to electrolysis of water and GSA is the geometric surface area of the electrode exposed to the solution. Here V.sub.m was estimated from cyclic voltammograms in PBS (
[0106] Among electrodes, the specific capacitance was largest on coated CF with 9 hr NUNCD deposition (D-CF), when most of the surface was covered by spa bonded carbon. The specific capacitance increased approximately eighty fold from 0.263±0.168 mF/cm.sup.2 on CF to 20.90±10.30 mF/cm.sup.2 on D-CF (P<0.05, unpaired student t-test,
[0107]
Neural Stimulation with D-CF
[0108] The capability of embodiment of the disclosed electrodes to stimulate neurons was tested using live, wholemount explanted rat retina. A calcium indicator (Oregon Green 488 BAPTA-1) was loaded into Long-Evans rat retina via optic nerve injection and overnight diffusion. The retinas were kept perfused and alive during loading and during the subsequent experiment. The successful loading of calcium indicator cells was confirmed via confocal microscopy, as shown in
[0109]
[0110]
[0111] The threshold for stimulation of each neuron was defined as the current required to achieve 50% of the maximum (saturated) response and was estimated by fitting a sigmoidal curve to the response percentage of the cells under different stimulation amplitudes. The measurements were recorded using three electrodes on three pieces of retina, yielding an average stimulation threshold of 255.98±59.38 μA (51 activated neurons), 261.93±50.03 μA (40 activated neurons) and 292.55±79.89 μA (46 activated neurons), respectively. It is likely that different thresholds would be measured for different pulse durations and conditions.
High-Quality Single-Unit Neural Recording
[0112] The recording capability of D-CF electrodes was evaluated with explanted rat retinas in vitro (
[0113] The RMS noise from D-CF electrodes was approximately 19.0±1.8 μV in the extracellular solution, significantly lower than equivalent CF electrodes (50 μV). An improvement over time was observed in the recording quality of the electrode. The SNR for the trial shown in
[0114] To establish the efficacy of D-CF electrodes for high-resolution cortical recording, an experiment was conducted with the electrodes inserted into the visual cortex of an Australian marsupial (Tammar Wallaby, Macropus Eugenii) as part of ongoing comparative investigations. Wallaby has been shown to have a primary visual cortex (V1) with very similar anatomical and physiological properties to other mammals with high-resolution vision, such as primates and cats.
[0115] D-CF electrodes were driven 500 μm into V1 perpendicular to the cortical surface using a piezoelectric drive (
High Sensitivity Simultaneous Dopamine and Uric Acid Detection
[0116] An important functionality of future devices will be the ability to sample chemical environments in vivo. Glucose monitors in closed-loop insulin pumps for people with diabetes are a current example of the benefit of such technologies. Dopamine (DA) is a neurotransmitter that is commonly used to evaluate a material as a neurochemical sensor and is a generic indicator of a material's ability to detect catecholamines, an important class of biomolecules.
[0117] To infer the reproducibility of the sensor, 0.1 mM of DA was added to the electrolyte solution, and the oxidative peak current was noted during 100 cycles at a scan rate of 100 mVs-1. As shown in
[0118] Analysis of CVs recorded at various concentrations of DA in 100 μM UA (in the linear range of 5-80 μM) and UA in 10 μM DA (in the linear range of 50-450 μM) (
[0119] It will be understood to persons skilled in the art of the invention that many modifications may be made without departing from the spirit and scope of the invention.
[0120] In the claims which follow and in the preceding description, except where the context requires otherwise due to express language or necessary implication, the word “comprise” or variations such as “comprises” or “comprising” is used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments.