CATALYST-SUPPORTED ORGANIC-INORGANIC HYBRID COMPOSITE PARTICLES CAPABLE OF REGULATING POLYURETHANE REACTION RATE, AND PREPARATION METHOD THEREFOR

Abstract

The present invention relates to a catalyst-supporting organic-inorganic hybrid composite particle, and more particularly, to a technique of adjusting a desired pot life and curing speed by preparing a catalyst-supporting organic-inorganic hybrid composite particle by adding a catalyst for polyurethane reaction to a catalyst-supporting particle prepared by stirring an alkoxy silane-functionalized polyurethane precursor and the tetraethyl orthosilicate for a certain period of time and mixing them, and adjusting an initiation rate for polyurethane polymerization through the prepared catalyst-supporting organic-inorganic hybrid composite particle.

Claims

1. A method of preparing a catalyst-supporting organic-inorganic hybrid composite particle, the method comprising: preparing a catalyst-supporting particle by mixing and reacting an alkoxy silane-functionalized polyurethane precursor represented by Chemical Formula 1 below with tetraethyl orthosilicate; and preparing the catalyst-supporting organic-inorganic hybrid composite particle by supporting a catalyst on the catalyst-supporting particle, ##STR00011## wherein, in Chemical Formula 1, A comprises a hydrophobic segment and three or more hydroxy groups, B comprises two or more isocyanate groups, C comprises both a hydroxy group and an alkoxy silane group or both an amine group and an alkoxy silane group, and D comprises a hydrophilic segment and two or more hydroxy groups.

2. The method of claim 1, wherein the preparing of the catalyst-supporting particle comprises: preparing a mixture by dissolving the alkoxy silane-functionalized polyurethane precursor and the tetraethyl orthosilicate in a solvent; and preparing the catalyst-supporting particle by adding dropwise an aqueous acid solution into the mixture and allowing reaction to take place.

3. The method of claim 2, wherein the preparing of the mixture comprises mixing the alkoxy silane-functionalized polyurethane precursor with the tetraethyl orthosilicate in a weight ratio of 1:1 to 1:10.

4. The method of claim 2, wherein the solvent comprises at least one selected from among methanol, ethanol, propanol, isopropanol, and butanol.

5. The method of claim 2, wherein the preparing of the catalyst-supporting particle comprises preparing the catalyst-supporting particle by mixing the aqueous acid solution with the mixture at 30° C. to 80° C. for 12 hours to 72 hours while the aqueous acid solution is added dropwise into the mixture.

6. The method of claim 1, wherein the catalyst is one selected from among dibuthyltin dilaurate, stannous octoate, 1,4-diazabicyclo[2.2.2]octane, triphenyl bismuth, tris(ethoxyphenyl)bismuth, ferric acetyl acetonate, tetramethyl-1,4-benzenediamine, trietylenediamine, potassium octoate, and zinc octoate.

7. A catalyst-supporting organic-inorganic hybrid composite particle comprising: a catalyst-supporting particle consisting of an alkoxy silane-functionalized polyurethane precursor and tetraethyl orthosilicate; and a catalyst supported on the catalyst-supporting particle.

8. The catalyst-supporting organic-inorganic hybrid composite particle of claim 7, wherein the alkoxy silane-functionalized polyurethane precursor is represented by Chemical Formula 1 below: ##STR00012## wherein, in Chemical Formula 1, A comprises a hydrophobic segment and three or more hydroxy groups, B comprises two or more isocyanate groups, C comprises both a hydroxy group and an alkoxy silane group or both an amine group and an alkoxy silane group, and D comprises a hydrophilic segment and two or more hydroxy groups.

9. The catalyst-supporting organic-inorganic hybrid composite particle of claim 7, wherein the catalyst is one selected from among dibuthyltin dilaurate, stannous octoate, 1,4-diazabicyclo[2.2.2]octane, triphenyl bismuth, tris(ethoxyphenyl)bismuth, ferric acetylacetonate, tetramethyl-1,4-benzenediamine, trietylenediamine, potassium octoate, and zinc octoate.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0017] In order that the disclosure may be well understood, there will now be described various forms thereof, given by way of example, reference being made to the accompanying drawings, in which:

[0018] FIGS. 1 and 2 are each a schematic flow chart of a method of preparing a catalyst-supporting organic-inorganic hybrid composite particle of the present invention.

[0019] FIGS. 3 and 4 are each a schematic diagram of an alkoxy silane-functionalized polyurethane precursor of the present invention.

[0020] FIG. 5 is a graph of a result of a polyurethane reaction rate according to the type of a catalyst-supporting organic-inorganic hybrid composite particle prepared according to an embodiment of the present invention.

DETAILED DESCRIPTION

[0021] In this specification, terms such as “consist of”, “include” or “added” should not be construed as necessarily including all of the various constituent elements or various operations described in the specification, and should be construed that some constituent elements or some operations among them may not be included and may further include additional constituent elements or operations.

[0022] Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings, and because these embodiments are examples and are implemented in various different forms by one of ordinary skill in the art to which the present invention pertains, the present invention is not limited to the embodiments described herein.

[0023] A method of preparing a catalyst-supporting organic-inorganic hybrid composite particle of the present invention includes, as shown in FIG. 1, a catalyst-supporting particle preparation operation (S100) and a catalyst-supporting organic-inorganic hybrid composite particle preparation operation (S200).

[0024] In the catalyst-supporting particle preparation operation (S100), an alkoxy silane-functionalized polyurethane precursor (hereinafter, referred to as AFPP) and tetraethyl orthosilicate (hereinafter, referred to as TEOS) are mixed and reacted together to thereby prepare a catalyst-supporting particle.

[0025] As shown in FIG. 2, in the catalyst-supporting particle preparation operation (S100), a mixture preparation operation (S110) of preparing a mixture by mixing the AFPP with the TEOS and a catalyst-supporting particle preparation operation (S120) of preparing the catalyst-supporting particle by adding dropwise an aqueous acid solution into the mixture and allowing reaction to take place may be performed in this stated order.

[0026] The alkoxy silane-functionalized polyurethane precursor may be represented by Chemical Formula 1 below.

##STR00001##

[0027] In Chemical Formula 1, A includes a hydrophobic segment and three or more hydroxy groups, B includes two or more isocyanate groups, C includes both a hydroxy group and an alkoxy silane group or both an amine group and an alkoxy silane group, and D includes a hydrophilic segment and two or more hydroxy groups.

[0028] For example, an exemplary compound corresponding to each of A, B, C, and D in Chemical Formula 1 may be compounds represented by one of Chemical Formulae 2 to 18 below.

[0029] Preferably, A in Chemical Formula 1 may be one of glycerol such as Chemical Formula 2 below and a polypropylene triol such as Chemical Formula 3 below.

##STR00002##

[0030] In Chemical Formula 3, m is an integer from 1 to 50, n is an integer from 0 to 50, and p is an integer from 0 to 50.

[0031] Preferably, B in Chemical Formula 1 may be one of 2,4-toluene diisocyanate such as Chemical Formula 4 below, 2,6-toluene diisocyanate such as Chemical Formula 5 below, isophorone diisocyanate such as Chemical Formula 6 below, methylene diisocyanate such as Chemical Formula 7 below, 4,4′-methylene diphenyl diisocyanate such as Chemical Formula 8 below, hexamethylene diisocyanate such as Chemical Formula 9 below, xylene diisocyanate such as Chemical Formula 10 below, and tolidine diisocyanate such as Chemical Formula 11 below.

##STR00003##

[0032] Preferably, C in Chemical Formula 1 may be one of methoxy(polyethyleneoxy)propyl trimethoxysilane such as Chemical Formula 12 below, hydroxymethyl triethoxysilane such as Chemical Formula 13 below, aminopropyltriethoxysilane such as Chemical Formula 14 below, bis(trimethoxysilylpropyl)amine such as Chemical Formula 15 below, (3-glycidoxypropyl)trimethoxysilane such as Chemical Formula 16 below, [2-(3,4-epoxycyclohexyl)ethyl]trimethoxysilane such as Chemical Formula 17 below.

##STR00004##

[0033] In Chemical Formula 12, n is an integer from 1 to 50, and Me is a methyl group.

##STR00005##

[0034] In Chemical Formula 13, Et is an ethyl group.

##STR00006##

[0035] In Chemical Formula 14, Et is an ethyl group.

##STR00007##

[0036] In Chemical Formula 15, Me is a methyl group.

##STR00008##

[0037] In Chemical Formula 16, Me is a methyl group.

##STR00009##

[0038] In Chemical Formula 17, Me is a methyl group.

[0039] Preferably, D in Chemical Formula 1 may be polyethylene glycol such as Chemical Formula 18 below.

##STR00010##

[0040] In Chemical Formula 18, n is an integer from 1 to 50.

[0041] In the AFPP represented by Formula 1, a hydroxyl group of A and one isocyanate group of B are reacted with each other to form a urethane bond, and the other and a hydroxyl group or an amine group are reacted with each other to form a urethane bond or a urea bond.

[0042] FIGS. 3 and 4 are schematic views of the AFPP of the present invention, and preferably, the AFPP represented as shown in FIGS. 3 and 4 may be used, but is not necessarily limited thereto.

[0043] In the chemical formula of the AFPP shown in FIG. 4, R is a linear or branched unsaturated hydrocarbon having 1 to 40 carbon atoms, R′ is a hydroxyl group (—OH) such as an ethanol group (—CH2CH2OH), an amino group (—NH2), a carboxyl group (—COOH), and the like, and n refers to a natural number from 1 to 20.

[0044] In the mixture preparation operation (S110), it is preferable that the AFPP and the TEOS are mixed in a solvent in a weight ratio of 1:1 to 1:10, and when the AFPP and the TEOS are out of the proposed mixing ratio, a prepared catalyst-supporting particle may not support a catalyst and may be destroyed.

[0045] The solvent used in the mixture preparation operation (S110) may include at least one selected from among methanol, ethanol, propanol, isopropanol, and butanol, each capable of dissolving silane and silica, and preferably, may include the ethanol.

[0046] In the catalyst-supporting particle preparation operation (S120), while the aqueous acid solution is added dropwise into the prepared mixture, the aqueous acid solution and the mixture are mixed at 30° C. to 80° C. for 12 hours to 72 hours, and thus, the catalyst-supporting particle may be prepared.

[0047] The aqueous acid solution is not limited and may preferably be an aqueous hydrochloric acid solution, and a concentration thereof may be 0.1 M to 1 M.

[0048] After the catalyst-supporting particle preparation operation (S120), the catalyst-supporting particle formed in a reaction solution may be recovered by filtration, and a drying process using a drier may be further included.

[0049] In the catalyst-supporting organic-inorganic hybrid composite particle preparation operation (S200), a catalyst is supported on the catalyst-supporting particle prepared through the catalyst-supporting particle preparation operation (S100) to thereby prepare a catalyst-supporting organic-inorganic hybrid composite particle.

[0050] The catalyst supported on the catalyst-supporting particle in the catalyst-supporting organic-inorganic hybrid composite particle preparation operation (S200) may include at least one selected from among dibuthyltin dilaurate (DBTDL), stannous octoate, 1,4-diazabicyclo[2.2.2]octane (DABCO), triphenyl bismuth, tris(ethoxyphenyl)bismuth, ferric acetylacetonate, tetramethyl-1,4-benzenediamine (TMBDA), trietylenediamine, potassium octoate, and zinc octoate.

[0051] Hereinafter, the configuration and effect of the catalyst-supporting organic-inorganic hybrid composite particles will be described in more detail through exemplary embodiments of the present invention.

[0052] Components and amounts described in Table 1 were used for mixing, thereby preparing a catalyst-supporting particle.

[0053] In detail, the AFPP and the TEOS in the amounts as in Table 1 below were dissolved in 60 g of ethanol, and then 15 g of 0.1 mol aqueous hydrochloric acid solution was added dropwise thereto, followed by hydrolysis and condensation reaction while mixing at 60° C. for 48 hours, to thereby prepare a catalyst-supporting particle.

[0054] Polypropylene triol and 2,4-toluene diisocyanate were stirred and reacted at about 70° C. for 4 hours at a reaction molar ratio of 1:3 in a nitrogen atmosphere to thereby obtain a compound, to which methoxy(polyethyleneoxy)propyltrimethoxysilane was added in a 1:1 reaction molar ratio, followed by stirring and reacting again to thereby obtain a compound, to which polyethylene oxide each having a number average molecular weight of 600 was added in a molar ratio of 1, followed by stirring and reacting to thereby synthesize a compound, which was used as the AFPP used in embodiments as shown in Table 1 below.

TABLE-US-00001 TABLE 1 Name of catalyst- AFPP TEOS Ethanol HCl supporting particle (g) (g) (g) (g) AT-1 6 6 60 15 AT-3 6 18 60 15 AT-5 6 30 60 15 AT-8 6 48 60 15 AT-10 6 60 60 15

[0055] As described above, AFPP and TEOS are mixed in various weight ratios to thereby prepare a catalyst-supporting particle, to which dibutyltin dilaurate (DBTDL) as a catalyst is added and mixed with the catalyst-supporting particle for a certain period of time, thereby preparing a catalyst-supporting organic-inorganic hybrid composite particle in which the catalyst is supported on the catalyst-supporting particle according to embodiments disclosed hereinafter.

[0056] In a first embodiment as an embodiment, “AT-1-D” as a catalyst-supporting organic-inorganic hybrid composite particle, in which a DBTDL catalyst was supported on AT-1 as a catalyst-supporting particle prepared having a weight ratio of AFPP to TEOS of 1:1, was prepared.

[0057] In a second embodiment as another embodiment, “AT-3-D” as a catalyst-supporting organic-inorganic hybrid composite particle, in which a DBTDL catalyst was supported on AT-3 as a catalyst-supporting particle prepared having a weight ratio of AFPP to TEOS of 1:3, was prepared.

[0058] In a third embodiment as another embodiment, “AT-5-D” as a catalyst-supporting organic-inorganic hybrid composite particle, in which a DBTDL catalyst was supported on AT-5 as a catalyst-supporting particle prepared having a weight ratio of AFPP to TEOS of 1:5, was prepared.

[0059] In a fourth embodiment, “AT-8-D” as a catalyst-supporting organic-inorganic hybrid composite particle, in which a DBTDL catalyst was supported on AT-8 as a catalyst-supporting particle prepared having a weight ratio of AFPP to TEOS of 1:8, was prepared.

[0060] In a fifth embodiment, “AT-10-D” as a catalyst-supporting organic-inorganic hybrid composite particle, in which a DBTDL catalyst was supported on AT-10 as a catalyst-supporting particle prepared having a weight ratio of AFPP to TEOS of 1:10, was prepared.

[0061] In order to compare a reaction rate of polyurethane for each catalyst-supporting organic-inorganic hybrid composite particle prepared according to the above embodiments, while the catalyst-supporting organic-inorganic hybrid composite particle was added to a mixture of polyol and isocyanate and mixed with the mixture, a viscosity measurement value (cP) was measured, and results are shown in FIG. 5.

[0062] As shown in FIG. 5, it was confirmed that within an hour to two hours after a temperature was raised to 60° C., a viscosity of AT-5-D, which had a pot life of 10 hours at room temperature of 15° C. to 30° C., was rapidly increased due to a polyurethane reaction, and AT-8-D, which was not reactive at room temperature, also had a pot life of 10 hours at room temperature and it was two hours later after a temperature was raised to 60° C. that a viscosity of AT-8-D was rapidly increased and thus a polyurethane reaction started.

[0063] Thus, it may be seen that a pot life may be adjusted from an hour to 25 hours at a temperature of 60° C. according to the type of the catalyst-supporting organic-inorganic hybrid composite particle prepared in an embodiment of the present invention, and a desired curing rate may be freely adjusted so that a rapid curing rate may occur within an hour to two hours after stirring at room temperature for 10 hours.

[0064] The specific embodiments described above are merely exemplary implementations, and are not limited by the above-described embodiments and the accompanying drawings. Therefore, various visible substitutions and changes are possible without departing from the technical spirit of the invention.