SENSING MATERIAL FOR HIGH SENSITIVITY AND SELECTIVITY
20220120706 · 2022-04-21
Inventors
Cpc classification
B82Y15/00
PERFORMING OPERATIONS; TRANSPORTING
G01N27/4075
PHYSICS
International classification
Abstract
This invention provides a sensing electrode for detecting at least one target gas in a gas mixture having at least one interference gas. In one embodiment, the sensing electrode has: (a) a layer of sensing nanoparticles; (b) a reaction interface; and (c) a solid state electrolyte; each of the sensing nanoparticles has a catalytic core and a photoactive porous shell, the catalytic core breaks down said at least one interference gas, the photoactive porous shell enhances electrochemical reaction at said reaction interface when illuminated with light of a specific wavelength.
Claims
1. A sensing electrode for detecting at least one target gas in a gas mixture having at least one interference gas, said sensing electrode comprises: a. a layer of sensing nanoparticles; b. a reaction interface; and c. a solid state electrolyte; wherein each of said sensing nanoparticles comprises a catalytic core and a photoactive porous shell, said catalytic core breaks down said at least one interference gas, said photoactive porous shell enhances electrochemical reaction at said reaction interface when illuminated with light of a specific wavelength.
2. The sensing electrode of claim 1, wherein said photoactive porous shell has a thickness of 3 nm to 10 nm.
3. The sensing electrode of claim 1, wherein said catalytic core is a metal oxide or metallic nanoparticle.
4. The sensing electrode of claim 3, wherein said metal oxide or metallic nanoparticle is selected from the group consisting of Fe.sub.2O.sub.3, In.sub.2O.sub.3, Au, Ag and Nb.sub.2O.sub.5.
5. The sensing electrode of claim 1, wherein said photoactive porous shell is made of ZnO.
6. The sensing electrode of claim 1, wherein said photoactive porous shell is made of ZnO based materials.
7. The sensing electrode of claim 1, wherein said target gas comprises a 3-methyl-alkyl group.
8. The sensing electrode of claim 7, wherein said target gas is 3-methylhexane.
9. The sensing electrode of claim 1, said interference gas is selected from the group consisting of benzene, styrene, nonane, hexane, 3-methylhexane, 2-ethylhexanol, 3-methylhexane, 5-ethyl-3-methyloctane, acetone, ethanol, ethyl acetate, ethyl-benzene, isononane, isoprene, nonanal, styrene, toluene, and undecane.
10. The sensing electrode of claim 1, wherein said specific wavelength ranges from 380-840 nm.
11. The sensing electrode of claim 1, wherein said solid state electrolyte is an oxygen ion conductor.
12. The sensing electrode of claim 11, wherein said solid state electrolyte is yttria-stabilized zirconia.
13. The sensing electrode of claim 1, wherein said catalytic core breaks down said at least one interference gas at a temperature above 400° C.
14. A sensor comprising said sensing electrode of claim 1.
15. A method for detecting at least one target gas in a gas mixture having at least one interference gas using said sensing electrode of claim 1, comprising the steps of: a. providing said sensing electrode and a reference electrode; b. illuminating said sensing electrode with light of said specific wavelength; c. providing said gas mixture to said sensing electrode; and d. measuring electric potential difference between said sensing electrode and said reference electrode.
16. The method of claim 16, said step (c) is conducted at a temperature above 400° C.
17. The method of claim 16, said target gas is at a concentration of 0-100 ppm.
18. The method of claim 16, said interference gas is a concentration below 5 ppm.
19. The method of claim 16, said target gas comprises a 3-methyl-alkyl group.
20. The method of claim 16, said interference gas is selected from the group consisting of benzene, styrene, nonane, hexane, 3-methylhexane, 2-ethylhexanol, 3-methylhexane, 5-ethyl-3-methyloctane, acetone, ethanol, ethyl acetate, ethyl-benzene, isononane, isoprene, nonanal, styrene, toluene, and undecane.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE INVENTION
[0021] Breath analysis has been considered as a non-invasive, safe and reliable way to diagnose cancer at a very early stage. Rapid detection of cancer volatile markers in breath samples via a portable sensing device will lay the foundation of future early cancer diagnosis. Nevertheless, unsatisfactory sensitivity and specificity of these sensing devices restrain the clinical application of breath analysis. Herein, it is proposed the strategy of designing the light-regulated electrochemical reaction assisted core-shell heterostructure to address the concerned issue, namely, the photoactive shell will be designed for trigging the light-regulated electrochemical reaction and enhancing the sensitivity while catalytic active core will play the function of removing interference gases. After screening of various core candidates, Fe.sub.2O.sub.3 was found to exhibit a relatively low conversion rate to 3-methylhexane, suggesting the mutual interference would be eliminated by Fe.sub.2O.sub.3. Based on the assumption, the electrochemical sensor comprised of core-shell Fe.sub.2O.sub.3@ZnO-SE (vs. Mn-based RE) was fabricated and sensing properties to 6 kinds of volatile markers were evaluated. Interestingly, the thickness of ZnO shell significantly influenced the response behavior, typically, the Fe.sub.2O.sub.3@ZnO with the shell thickness of 4.8 nm offers the sensor high selectivity to 3-methylhexane. In contrast, significantly mutual response interference is observed for the Fe.sub.2O@ZnO with an extremely thick/thin shell. Particularly, sensing properties are greatly enhanced upon illumination, detection limit to 3-methylhexane can even down to 0.072 ppm which will be useful in clinic application. In summary, the strategy proposed in this invention is expected to be a starting point for artificially tailoring the selectivity of future sensing devices.
[0022] In one embodiment, this invention provides a sensing electrode for detecting at least one target gas in a gas mixture having at least one interference gas, said sensing electrode comprises: (a) a layer of sensing nanoparticles; (b) a reaction interface; and (c) a solid state electrolyte; wherein each of said sensing nanoparticles comprises a catalytic core and a photoactive porous shell, said catalytic core breaks down said at least one interference gas, said photoactive porous shell enhances electrochemical reaction at said reaction interface when illuminated with light of a specific wavelength.
[0023] In one embodiment, said photoactive porous shell has a thickness of 3 nm to 10 nm e.g. 3.9 nm, 4.8 nm, 5.2 nm or 7.5 nm. In another embodiment, said photoactive porous shell has a thickness of 4 nm to 6 nm. In a further embodiment, said photoactive porous shell has a thickness of 3, 3.5, 4, 4.5, 5, 5.5, 6, 6.5, 7, 7.5, 8, 8.5, 9, 9.5 or 10 nm.
[0024] In one embodiment, said catalytic core has an average size of 150 nm to 400 nm e.g. 198 nm, 234 nm or 264 nm. In another embodiment, said catalytic core has an average size of 150, 200, 250, 300, 350 or 400 nm.
[0025] In one embodiment, said catalytic core has a shuttle-like morphology. In another embodiment, said catalytic core has spherical morphology or any other morphologies.
[0026] In one embodiment, said catalytic core is a metal oxide or metallic nanoparticle. In another embodiment, said metal oxide or metallic nanoparticle is selected from the group consisting of Fe.sub.2O.sub.3, In.sub.2O.sub.3, Au, Ag and Nb.sub.2O.sub.5
[0027] In one embodiment, said photoactive porous shell is made of ZnO. In another embodiment, said photoactive porous shell is ZnO based materials. In a further embodiment, said ZnO based materials is selected from the group consisting of ZnO+x % In.sub.2O.sub.3, wherein x≤40, e.g. 5, 10, 15, 20, 25, 30, 35 or 40.
[0028] In one embodiment, said target gas comprises a 3-methyl-alkyl group. In another embodiment, said target gas is 3-methylhexane.
[0029] In the same embodiment, said interference gas selected from the group consisting of benzene, styrene, nonane, hexane, 3-methylhexane, 2-ethylhexanol, 3-methylhexane, 5-ethyl-3-methyloctane, acetone, ethanol, ethyl acetate, ethyl-benzene, isononane, isoprene, nonanal, styrene, toluene, and undecane.
[0030] In one embodiment, said specific wavelength ranges from 360-840 nm. In another embodiment, said specific wavelength ranges from 380-840 nm.
[0031] In one embodiment, said solid state electrolyte is an oxygen ion conductor. In another embodiment, said solid state electrolyte is yttria-stabilized zirconia.
[0032] In one embodiment, wherein said catalytic core breaks down said at least one interference gas at a temperature above 400° C. In another embodiment, said catalytic core breaks down said at least one interference gas at a temperature 400-470° C.
[0033] In one embodiment, a sensor comprising said sensing electrode is provided by this invention.
[0034] In one embodiment, a method for detecting at least one target gas in a gas mixture having at least one interference gas using the sensing electrode of this invention is provided. In one embodiment, said method comprises the steps of: (a) providing said sensing electrode and a reference electrode; (b) illuminating said sensing electrode with light of said specific wavelength; (c) providing said gas mixture to said sensing electrode; and (d) measuring electric potential difference between said sensing electrode and said reference electrode.
[0035] In one embodiment, said step (c) is conducted at a temperature above 400° C. In another embodiment, said step (c) is conducted at a temperature 400-470° C.
[0036] In one embodiment, said target gas is at a concentration of 0-100 ppm. In another embodiment, said target gas is at a concentration of 0.07-5 ppm.
[0037] In one embodiment, said interference gas is at a concentration below 5 ppm. In one embodiment, said interference gas is at a concentration of 0.8-5 ppm.
[0038] In one embodiment, said target gas comprises a 3-methyl-alkyl group.
[0039] In one embodiment, said interference gas is selected from the group consisting of benzene, styrene, nonane, hexane, 3-methylhexane, 2-ethylhexanol, 3-methylhexane, 5-ethyl-3-methyloctane, acetone, ethanol, ethyl acetate, ethyl-benzene, isononane, isoprene, nonanal, styrene, toluene, and undecane.
EXAMPLES
Screen of Core Candidates:
[0040] The conversion rate of the selected core candidates to 6 kinds of reported representative volatile markers (benzene, styrene, 3-methylhexane, nonane, hexane and acetone) is carried out with the similar way mentioned previously.sup.17. In brief, 100 ppm specific VOC (diluted with air base) was flowed through 15 mg various core candidates powder at 425° C. with the rate of 100 mL/min. Changes in VOC concentration in the gas outlet were measured via the gas chromatography (GC, GC-6890A, Zhongkehuifen, China) to obtain the converted percentage.
Synthesis of Sensing Materials and Materials Characterization:
[0041] Details of the synthesizing route for the Fe.sub.2O.sub.3, ZnO and Fe.sub.2O.sub.3@ZnO core-shell sensing material can be found elsewhere.sup.18. The crystal phase, microstructure and elemental analysis of the sensing materials were characterized by means of the X-ray.
[0042] Diffractometor (XRD; Rigaku Ultima IV. Japan), field-emission scanning electron microscope (FESEM, SU-70, Hitachi, Japan) and high-resolution transmission electron microscope (HRTEM; FEI Tecnai G2 f20 s-twin) operated at 200 kV with the energy dispersive X-ray (EDS) analysis.
Electrochemical Sensor Fabrication and Evaluating the Sensing Properties:
[0043] In fabrication of the electrochemical sensors, all the sensing materials were thoroughly mixed with α-terpineol and individually painted on the surface of yttria-stabilized zirconia (YSZ) plates (length×width×thickness: 2×1×0.2 cm; Nikkato, Japan) to form the 4 mm sensing layer. After drying over night, YSZ plates were sintered at high temperature in the range of 800-1000° C. (with intervals of 50° C.) to form the sensing electrode (SE). In order to simplify the sensor configuration, Mn-based reference electrode (RE) was used in the sensor.sup.17, fabricated with a similar way.
[0044] Both SEs and Mn-based RE of the sensor are simultaneously exposed to the base gas (diluted with air base) or the sample gas containing each of various VOCs (benzene, styrene, 3-methylhexane, nonane, hexane and acetone) to evaluate the gas sensing characteristics. Since a pre-concentrator is frequently used for the VOCs tracking devices to concentrate the VOCs (at ppb level) to several ppm when monitoring the VOCs exhaled from human breath, all the sample gases in the range of 1-5 ppm are selected. Initially, the sensor is operated without illumination (light off) and the sensing performance is recorded. Then, the sensing behavior of the sensor is examined by exposure to illumination (light on). Finally, the electric potential difference (ΔV, ΔV=V.sub.sample gas−V.sub.base gas) between SE and RE is recorded by using an electrometer (34970A, Agilent, USA). The distance between the sensor and LED lamp (Juhong, China, 17 μW/cm.sup.2, 380-840 nm) is about 10 cm and the operating temperature is ranged from 400-475° C. The detection limit of the sensor is extrapolated at a signal-to-noise ratio of 3. The background relative humidity (R.H.) of the carrier gas was regulated by careful mixing of dry and fully humidified air (R. H. 100%). The ratio of the partial pressure of water vapor to the equilibrium vapor pressure of water at the same temperature, in the mixture was monitored by a hygrometer (4185 Traceable, USA) at room temperature (25-27° C.).
[0045] When electrochemical sensors exposed to the gas mixture, response signal to target gases and interference gases will be simultaneously generated. Since, minor difference in the electrocatalytic activity of the sensing materials (e.g. ZnO) can be found to target gas and interference gases, significantly mutual interference occurred (
[0046] For the purpose of efficiently removing interference gases, metal oxides or metallic particles, e.g. Fe.sub.2O.sub.3.sup.18, In.sub.2O.sub.3.sup.19, Au.sup.20, Ag.sup.21 and Nb.sub.2O.sub.5.sup.22 that can form core-shell heterostructure with photoactive ZnO shell are selected as the core candidates and their conversion rate to 6 kinds of reported representative volatile markers.sup.6 (benzene, styrene, 3-methylhexane, nonane, hexane and acetone) have been examined. The related details can be found in
[0047] Beyond the species of the core candidate, thickness of the obtained Fe.sub.2O.sub.3@ZnO core-shell samples is another concerned parameter. Typically, a thick shell blocks the gas diffusion, leading to the interference gas can't be efficiently removed by the catalytic active core since filter effect is physically inaccessible (as shown in
[0048] To confirm this assumption, sensing behavior of the YSZ-based sensors using Fe.sub.2O.sub.3—, ZnO— or Fe.sub.2O.sub.3@ZnO (with diverse shell thickness)-SE (vs. Mn-based RE) is evaluated. At the beginning stage, the fabrication temperature for the sensor and operational temperature are fixed at 900° C. and 425° C., note that these operating conditions are selected according to previous research experience.sup.13.
[0049] The fabricating and operating temperature of the sensor comprised of Fe.sub.2O.sub.3@ZnO (with the shell thickness of 4.8 nm)-SE vs. Mn-based RE is optimized and the relevant results are shown in
TABLE-US-00001 TABLE 1 Sensing magnitude at 0.8 ppm, sensitivity and detection limit for the sensor using Fe.sub.2O.sub.3@ZnO (with shell thickness of 4.8 nm)-SE vs. Mn-based RE, operated at light off and light on, toward 6 kinds of volatile markers. −ΔV (at 0.8 ppm)/mV Sensitivity/(mV/Dec.) Detection limit/ppm Material VOCs' Light off Light on Light off Light on Light off Light on Fe.sub.2O.sub.3@ZnO Benzene 1.5 1.9 10.7 12.1 0.768 0.701 (with shell Styrene 2.1 2.3 11.1 12.5 0.687 0.577 thickness of 3-Methylhexane 27.2 38.9 48.5 50.2 0.127 0.072 4.8 nm) Nonane 4.1 5.1 14.4 16.1 0.589 0.493 Hexane 5.0 5.7 16.8 18.0 0.521 0.494 Acetone 0.5 0.7 1.73 2.07 0.972 0.968
[0050] For the purpose of achieving high performance in volatile markers surveillance, the strategy of designing light-regulated electrochemical reaction assisted core-shell heterostructure is proposed. Impact of the core species, shell thickness and illumination on the response behavior of the electrochemical sensor that using the core-shell sensing materials (as the SE) is thoroughly studied. Typically, among various core candidates. Fe.sub.2O.sub.3 was able to selectively remove most of the volatile markers (e.g. benzene, styrene, nonane, hexane and acetone) except the 3-methylhexane. Based on the finding, an electrochemical sensor that using Fe.sub.2O@ZnO-SE vs. Mn-based RE is fabricated and its sensing performance is investigated. It is found that core-shell Fe.sub.2O.sub.3ZnO with the shell thickness of 4.8 nm offers the electrochemical sensor acceptable selectivity to 3-methylhexane. Particularly, sensing properties of the sensor are greatly enhanced upon illumination. In conclusion, benefiting from the simultaneously enhanced sensitivity and selectivity; it is anticipated that the strategy proposed in the research will be a starting point for the design of smarter sensing devices. Additionally, it should be particularly noted that since the filter effect to specific gases can be manipulated by replacing the Fe.sub.2O.sub.3 with other catalytic active core candidates, the selectivity of the sensor is speculated to be artificially tailored which needs to put more efforts on catalytic chemistry in the future.