ULTRAVIOLET LIGHT IRRADIATION DEVICE
20230293746 · 2023-09-21
Assignee
Inventors
Cpc classification
G02B5/208
PHYSICS
A61L2202/11
HUMAN NECESSITIES
A61N5/0624
HUMAN NECESSITIES
International classification
Abstract
An ultraviolet light irradiation device includes an optical filter. The optical filter has a transmission spectrum of zero-degree light including a first transmission band and a second transmission band that transmit the zero-degree light and a first restriction band that restricts transmission of the zero-degree light. The first transmission band is present within the wavelength band of 200 nm or more and less than 240 nm. The second transmission band is present within a wavelength band of more than 300 nm and less than 400 nm. The first restriction band is present over an entire wavelength range of at least 240 nm or more and 300 nm or less, and the first restriction band has an upper limit provided within a range of more than 300 nm and 380 nm or less.
Claims
1. An ultraviolet light irradiation device comprising: a light source that emits ultraviolet light belonging to a wavelength band of 200 nm or more and less than 240 nm; and an optical filter disposed to allow the ultraviolet light to enter and including a dielectric multilayer film, wherein the optical filter has a transmission spectrum of zero-degree light including a first transmission band and a second transmission band that transmit the zero-degree light and a first restriction band that restricts transmission of the zero-degree light, the zero-degree light being the ultraviolet light incident on the optical filter with an incident angle of zero degrees, the first transmission band is present within the wavelength band of 200 nm or more and less than 240 nm, the second transmission band is present within a wavelength band of more than 300 nm and less than 400 nm, and the first restriction band is present over an entire wavelength range of at least 240 nm or more and 300 nm or less, and the first restriction band has an upper limit provided within a range of more than 300 nm and 380 nm or less.
2. The ultraviolet light irradiation device according to claim 1, wherein the first restriction band is further present over an entire wavelength range of more than 300 nm and less than 310 nm, and the first restriction band has the upper limit provided within a range of 310 nm or more and 360 nm or less.
3. The ultraviolet light irradiation device according to claim 2, wherein the first restriction band is further present over an entire wavelength range of 310 nm or more and less than 320 nm.
4. The ultraviolet light irradiation device according to claim 1, wherein the second transmission band is further present over an entire wavelength range of 380 nm or more and less than 400 nm.
5. The ultraviolet light irradiation device according to claim 4, wherein the second transmission band is further present over an entire wavelength range of 360 nm or more and less than 380 nm.
6. The ultraviolet light irradiation device according to claim 5, wherein the second transmission band is further present over an entire wavelength range of 340 nm or more and less than 360 nm.
7. The ultraviolet light irradiation device according to claim 1, wherein the transmission spectrum of the zero-degree light further has a second restriction band that restricts transmission of the zero-degree light in a wavelength band of 200 nm or more and 210 nm or less.
8. The ultraviolet light irradiation device according to claim 2, wherein the transmission spectrum of the zero-degree light further has a second restriction band that restricts transmission of the zero-degree light in a wavelength band of 200 nm or more and 210 nm or less.
9. The ultraviolet light irradiation device according to claim 3, wherein the transmission spectrum of the zero-degree light further has a second restriction band that restricts transmission of the zero-degree light in a wavelength band of 200 nm or more and 210 nm or less.
10. The ultraviolet light irradiation device according to claim 4, wherein the transmission spectrum of the zero-degree light further has a second restriction band that restricts transmission of the zero-degree light in a wavelength band of 200 nm or more and 210 nm or less.
11. The ultraviolet light irradiation device according to claim 5, wherein the transmission spectrum of the zero-degree light further has a second restriction band that restricts transmission of the zero-degree light in a wavelength band of 200 nm or more and 210 nm or less.
12. The ultraviolet light irradiation device according to claim 6, wherein the transmission spectrum of the zero-degree light further has a second restriction band that restricts transmission of the zero-degree light in a wavelength band of 200 nm or more and 210 nm or less.
13. The ultraviolet light irradiation device according to claim 1, wherein the optical filter has a transmission spectrum of a 50-degree light being the ultraviolet light incident on the optical filter with an incident angle of 50 degrees, the transmission spectrum having a third restriction band that restricts transmission of the 50-degree light over an entire wavelength range of 240 nm or more and less than 280 nm.
14. The ultraviolet light irradiation device according to claim 1, wherein the dielectric multilayer film includes a laminate in which high refractive index layers and low refractive index layers are alternately laminated, and the laminate may have a film thickness of 1.0 .Math.m or more and 3.0 .Math.m or less.
15. The ultraviolet light irradiation device according to claim 14, wherein the laminate has a film thickness of 1.0 .Math.m or more and 2.0 .Math.m or less.
16. The ultraviolet light irradiation device according to claim 14, wherein the laminate has HfO.sub.2 layers and SiO.sub.2 layers alternately laminated, and the HfO.sub.2 layers that are all included in the laminate have a total thickness of 0.5 .Math.m or more and less than 2.0 .Math.m.
17. The ultraviolet light irradiation device according to claim 15, wherein the laminate has HfO.sub.2 layers and SiO.sub.2 layers alternately laminated, and the HfO.sub.2 layers that are all included in the laminate have a total thickness of 0.5 .Math.m or more and less than 2.0 .Math.m.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0056] The drawings are shown using an XYZ coordinate system as appropriate. The specification is described with reference to the XYZ coordinate system as appropriate. In describing directions in the present specification, in the case of distinguishing whether the direction is positive or negative, the positive or negative symbol is added, such as the “+X direction” or the “-X direction”. In the case where there is no need to distinguish between positive and negative directions, the direction is simply described as the “X direction”. Namely, in the present specification, in the case where the direction is simply described as the “X direction”, both “+X direction” and “-X direction” are included. The same applies to the Y direction and the Z direction.
Outline of Ultraviolet Light Irradiation Device
[0057] An outline of an embodiment of an ultraviolet light irradiation device is described with reference to
[0058] The ultraviolet light irradiation device 1 of the present embodiment includes a casing 60, a light source 30 (see
[0059] As shown in
[0060] In the ultraviolet light irradiation device 1, a length in a tube-axis direction (the Y direction) of the light-emitting tube 30a of the light source 30 is 70 mm, a distance between the light source 30 and an optical filter 40 is 8 mm, and a size of the optical filter 40 is (X, Y) = (60 mm, 45 mm). Note that each size configuration described herein is merely an example, and each size is optional.
[0061] As shown in
[0062] The excimer lamp used in the present embodiment is a KrCl excimer lamp. The KrCl excimer lamp contains krypton (Kr) gas and chlorine (Cl) gas as light-emitting gas G1 in the light-emitting tube 30a.
[0063] As shown in
[0064] Nevertheless, as shown in
Reason That Harmful Light Is Regarded as a Problem
[0065] The reason that a small amount of harmful light transmitted through the optical filter 40 is regarded as a problem is described. The present inventors have considered a case where the ultraviolet light irradiation device 1 increases the emission intensity or the actual irradiation time according to the relaxation of the TLV. However, as a result of the research, it has been found that the following problem occurs in the case of increasing the emission intensity or the actual irradiation time.
[0066] This problem is described with reference to
[0067] It is assumed that, conventionally, the TLV of the target light L10 is defined to be V11 (mJ/cm.sup.2) and the TLV of the harmful light L20 is defined to be V2 (mJ/cm.sup.2). Conventionally, in order for the irradiation dose of the target light L10 not to exceed V11 (mJ/cm.sup.2), the time serving as an irradiation limit has been set to t1 (sec). That is, only a region A11 has been focused. Because the irradiation dose of the harmful light L20 does not reach V2 (mJ/cm.sup.2) at all, if only the region A11 is focused, a region A21 does not need to be focused.
[0068] Here, a scene is considered where the TLV of the target light is relaxed and the reference value of the irradiation dose D is set to be higher by ΔV1 from a conventional V11 (mJ/cm.sup.2) to a new V12 (mJ/cm.sup.2). As a result of considering extending the irradiation time to t2 (sec) according to the relaxation of the TLV, it has been found that the irradiation dose of the harmful light L20, which has not been necessary to be considered heretofore, approaches V2 (mJ/cm.sup.2) which is the TLV of the harmful light L20 (see a region A22).
[0069] Then, in order to set the irradiation time according to the relaxation of the TLV, it is necessary not only to prevent the irradiation dose of the target light L10 from exceeding V12 (mJ/cm.sup.2) (see the region A21) but also to prevent the irradiation dose of the harmful light L20 from exceeding V2 (mJ/cm.sup.2) which is the TLV of the harmful light (see the region A22). Therefore, when the TLV is relaxed and the irradiation dose increases, there is a possibility that the harmful light transmitted through the optical filter is regarded as a problem.
Optical Filter Taking Light Incident at Wide Angle Into account
[0070] Under the circumstances described above, the present inventors have studied the ultraviolet light irradiation device that can further suppress the harmful light transmitted through the optical filter. As a result of intensive studies, the present inventors have found that an optical filter that does not easily transmit light incident on the optical filter at a wide angle should be designed or selected. The reason for this is as follows.
[0071]
[0072] From
[0073] A reason of the light beam component incident on the optical filter 40 at the incident angle of 30 to 40 degrees is larger in amount than the light beam component incident on the optical filter 40 at the incident angle of zero degrees, is described with reference to
[0074] As shown in
[0075] Moreover, as described above, in the case where the light is emitted from the point light source Q1 in the uniform light flux in all directions, it is observed that the total amount of light of the light flux incident on the entire region P30 forming the annular region are greater than that of the light flux incident only on one point of the region P0. In other words, assuming that the light source is a point light source, the total amount of light flux incident on a predetermined surface increases with an increase in incident angle θ from zero degrees. This means that the relative intensity of the light flux for each angle component is measured higher in the region P30 than in the region P0.
[0076] The light source 30 mounted on the ultraviolet light irradiation device 1 of the present embodiment can be regarded as an equivalent in which point light sources are aligned in the tube-axis direction of the light-emitting tubes 30a. Then, assuming the case where the aligned point light sources are individually considered, the light flux incident on the optical filter 40 is minimum when the incident angle θ is zero degrees, and with an increase in the incident angle θ from zero degrees, the total amount of light flux gradually increases.
[0077] The intensity of ultraviolet light incident on the optical filter 40 is proportional to the amount of light flux. The amount of light flux incident on the optical filter 40 increases with an increase in the incident angle θ from zero degrees. Once the incident angle θ reaches a magnitude that is large to a certain degree, the amount of light flux that cannot be incident on the optical filter 40 increases and thus the amount of light flux of ultraviolet light decreases. The incident angle θ at which the amount of incident light flux starts decreasing is adjusted by the distance between the light source 30 and the optical filter 40, the size of the light-emitting tube 30a of the light source 30, the area formed by the optical filter 40, and other factors.
[0078] The relative intensity for each angular component shown in
[0079] Features of the optical filter 40 is described with reference to
[0080] Transmission spectra shown in
[0081] As shown in
[0082] First, the transmission spectrum of the optical filter 90 in
[0083] However, the transmission spectra of the 30-degree light, the 40-degree light, the 50-degree light, and the 60-degree light have a transmittance of 5% or more in 240 nm or more and less than 280 nm which is the wavelength band of the harmful light. That is, the optical filter 90 easily transmits the harmful light incident on the optical filter 90 at the wide angle (30 to 60 degrees). As shown in
[0084] Then, referring to
[0085] Next, the transmission spectrum of the optical filter 40 of the present embodiment in
[0086] Unlike
[0087] Referring to
[0088] In the transmission spectrum of the zero-degree light, in the case of only extending the first restriction band to the longer wavelength side than the wavelength band of the harmful light, for example, it is sufficient to only increase the film thickness of the dielectric multilayer film. However, as described above, in order to maintain the transmittance of the first transmission band for transmitting the target light and to suppress the formation cost of the dielectric multilayer film, there is an upper limit value for the film thickness of the dielectric multilayer film.
[0089] In the above optical filter in which the film thickness of the dielectric layer film is made not too thick, the second transmission wavelength band appears on the longer wavelength side of the first restriction band in the transmission spectrum of the zero-degree light. That is, in the transmission spectrum of the zero-degree light, the optical filter 40 having the second transmission band TB2, which is present in the wavelength band of 320 nm or more on the longer wavelength side of the first restriction band, maintains the transmittance of the first transmission band for transmitting the target light and can suppress the formation cost of the dielectric multilayer film.
[0090] According to the intensive research of the present inventors, it has been found that, in the case of not disposing the optical filter, assuming the target light (light having a wavelength of 222 nm, hereinafter, the same applies) has the light intensity of 1, the light intensity of the target light in the optical filter in which the first restriction band is (not extended and) kept in the wavelength band of the harmful light (240 nm or more and less than 280 nm) is approximately in the range of 0.80 to 0.90, although it depends on the quality of the film formation of the dielectric multilayer film.
[0091] The optical filter in which the first restriction band is extended to 240 nm or more and less than 320 nm requires only a slight increase in the total film thickness as compared with the optical filter in which the first restriction band is not extended. Therefore, the light intensity of the target light in the optical filter having the restriction band extended is about the same as the light intensity of the target light in the optical filter having the restriction band not extended, or only decreases by a small amount if the light intensity is to be slightly decreased. That is, even when the upper limit wavelength of the first restriction band of the optical filter is extended to less than 320 nm or even less than 330 nm, the light intensity of the target light is easily maintained at a high level. Therefore, the optical filter having the first restriction band extended to 240 nm or more and less than 320 nm is effective because the amount of decrease in the light intensity of the target light can be suppressed while the transmission of the incident light at a wide angle can be suppressed.
[0092] On the other hand, in the optical filter in which the first restriction band is extended to 240 nm or more and 400 nm or less, the light intensity of the target light tends to decrease easily, and for example, decreases to 0.6 to 0.75 (the light intensity of the target light is set to 1). That is, due to the first restriction band is extended to 240 nm or more and less than 400 nm, the amount of the light intensity of the target light decreases by 0.15 to 0.20 (that is, 15 to 20%). Because the amount of decrease in the light intensity of the target light is too large, it is difficult to meet the purpose of improving the irradiation dose. Therefore, it is effective that the second transmission band is present within the wavelength band of more than 300 nm and less than 400 nm. In particular, by having the second transmission band present from the shorter wavelength side so as not to excessively extend the first restriction band in the wavelength band of more than 300 nm and less than 400 nm, it is possible to further suppress the amount of decrease in the light intensity of the target light.
[0093] Focusing now on a cut-off upper limit wavelength C1 appearing in the transmission spectrum of the zero-degree light, the cut-off upper limit wavelength C1 is present within a wavelength band of 320 nm or more and less than 350 nm in
[0094] According to intensive research by the present inventors, it has been found that the amount of shift of the transmission spectrum to the short wavelength side as the incident angle increases is approximately 0.6 to 0.8 (nm/deg). That is, when the incident angle increases by one degree, the transmission spectrum at a specific incident angle shifts to the short wavelength side by 0.6 to 0.8 nm.
[0095] In consideration of the finding that the light beam component incident on the optical filter 40 at the incident angle of 30 to 40 degrees is the largest, which is found from
[0096] An optical filter may be used, which has a transmission spectrum in which the first restriction band is further present over the entire wavelength range of more than 300 nm and less than 310 nm, and the upper limit of the first restriction band is provided within a range of 310 nm or more and 360 nm or less. Still further, an optical filter may be used, which has the transmission spectrum in which the first restriction band is further present over the entire wavelength range of 310 nm or more and less than 320 nm.
[0097] In order to suppress transmission of light incident at still wider angle, not only considering light having an incident angle of 40 degrees or less, but also the use of an optical filter considering light having an incident angle of 50 degrees or less may be considered, and the use of an optical filter considering light having an incident angle of 60 degrees or less may be considered. In the optical filter considering light having an incident angle of 60 degrees or less, the first restriction band in the transmission spectrum of the zero-degree light is present over the entire wavelength range of 240 nm or more and less than 330 nm. For example, an optical filter in which the upper limit wavelength of the first restriction band is within a range of 330 nm or more and 360 nm or less can be used. Further, the second transmission band is present within the wavelength band of the upper limit wavelength of the first restriction band or more and less than 400 nm.
[0098] Furthermore, in the optical filter 40 having the transmission spectrum in
[0099] The above-described effect of the second restriction band RB2 is obtained by restricting ultraviolet light in the vicinity of 200 nm. In the second restriction band RB2, for example, the entire wavelength band of a wavelength of 200 nm or more and 202 nm or less may be restricted, the entire wavelength band of a wavelength of 200 nm or more and 205 nm or less may be restricted, the entire wavelength band of a wavelength of 200 nm or more and 207 nm or less may be restricted, and the entire wavelength band of a wavelength of 200 nm or more and 210 nm or less may be restricted.
[0100] The transmittance in the second restriction band RB2 is restricted to 5% or less. However, the transmittance in the second restriction band RB2 is preferably 4% or less, more preferably 3% or less, still more preferably 2% or less, and still more preferably 1% or less.
[0101] In addition, the optical filter applied to the present invention preferably has a narrow wavelength band sandwiched between the first restriction band RB1 and the second transmission band TB2 in the transmission spectrum of the zero-degree light. In other words, it is preferable to realize a cut-off wavelength obtained from an intersection point with a tangent having a larger inclination with respect to the transmittance curve. As a result, a border between the first restriction band RB1 and the second transmission band TB2 becomes clear, and the bandwidth of the first restriction band RB1 and the bandwidth of the transmission band can be specified more clearly. Specifically, the wavelength width between the first restriction band having a transmittance of less than 5% and the second transmission band having a transmittance of 15% or more is desirably 10 nm or less, and further desirably 5 nm or less. By narrowing the wavelength band sandwiched between the restriction band and the transmission band not only between the first restriction band RB1 and the second transmission band TB2, the restriction band and the transmission band are provided with high performance in a desired wavelength range, and thus, the characteristics becomes more suitable.
Method of Obtaining Transmission Spectrum
[0102]
Structure of Optical Filter
[0103] The optical filter 40 includes a dielectric multilayer film formed on a base material. The dielectric multilayer film includes a laminate in which high refractive index layers and low refractive index layers are alternately laminated. In the present embodiment, a laminate in which HfO.sub.2 layers and SiO.sub.2 layers are alternately laminated is used for the dielectric multilayer film of the optical filter 40. The laminate may be, for example, a laminate in which SiO.sub.2 layers and Al.sub.2O.sub.3 layers are alternately laminated. The dielectric multilayer film in which the HfO.sub.2 layers and the SiO.sub.2 layers are alternately laminated can reduce the number of layers for obtaining the same wavelength-selective characteristics as compared with the dielectric multilayer film in which the SiO.sub.2 layers and the Al.sub.2O.sub.3 layers are alternately laminated, and thus can increase the transmittance of the selected ultraviolet light. TiO.sub.2, ZrO.sub.2, or the like can also be used as the dielectric multilayer film.
[0104] The base material forming the dielectric multilayer film is made of a material that can transmit the target light. As the specific material for the base material, the following can be adopted which is a ceramic-based material such as silica glass, borosilicate glass, sapphire, magnesium fluoride material, calcium fluoride material, lithium fluoride material, and barium fluoride material, or a resin-based material such as a silicon resin and a fluororesin.
[0105] As described above, when the film thickness of the dielectric multilayer film is too thick, the transmittance of the first transmission band decreases, and the target light does not easily transmit through the dielectric multilayer film. When the film thickness is too thin, the harmful light (in particular, light beams incident on the optical filter at a wide angle) is transmitted. In consideration of such circumstances, the laminate of the dielectric multilayer film may have a film thickness of 1.0 .Math.m or more and 3.0 .Math.m or less as a whole, and may further have a film thickness of 1.0 .Math.m or more and 2.0 .Math.m or less. When the film thickness of the laminate is in this range, the harmful light (particularly, light beams incident on the optical filter at a wide angle) is easily suppressed while the transmittance of the target light is maintained in the first transmission band for transmitting the target light.
[0106] The transmission spectrum characteristics of the optical filter change not only by the film thickness of the entire laminate of the dielectric multilayer film but also by the combination of the materials of the dielectric multilayer film, the total film thickness for each material, the number of laminated layers, and the surface roughness of each film constituting the dielectric multilayer film. Therefore, for example, among the laminate in which the HfO.sub.2 layers and the SiO.sub.2 layers are alternately laminated, the total film thickness of all the HfO.sub.2 layers may be specified to be 0.5 .Math.m or more and less than 2 .Math.m. By having the total film thickness of the HfO.sub.2 layers to be 0.5 .Math.m or more, an effect of preventing the harmful light is sufficiently obtained. Meanwhile, by having the total film thickness of the HfO.sub.2 layers to be 2 .Math.m or more, there is a case where the transmittance of the target light is restricted. Therefore, the total film thickness of the HfO.sub.2 layers is desirably less than 2 .Math.m. As described above, the specified optical filter can suppress the harmful light (particularly, light beams incident on the optical filter at a wide angle) while maintaining the transmittance of the target light in the first transmission band for transmitting the target light.
[0107] The embodiment of the ultraviolet light irradiation device has been described above. However, the present invention is not limited to the above embodiment, and various changes or modifications may be made to the above embodiment without departing from the spirit of the present invention.
[0108] In the present embodiment, a KrCl excimer lamp is employed as the light source 30, but the present invention is not limited thereto. An excimer lamp filled with another gas (for example, an excimer lamp filled with Kr gas and Br gas and having a maximum intensity in the vicinity of 207 nm) may be adopted as the light source 30. In addition, a solid light source such as an LED may be adopted as the light source 30. Even when the excimer lamp having another gas filled therein or the solid light source such as an LED is adopted, the present invention is established.
[0109] For example, the light source 30 may be a light source that emits ultraviolet light having a main emission wavelength within a range of 200 nm or more and less than 240 nm. The light source 30 is not limited to an excimer lamp, and a solid light source such as an LED may be adopted as the light source 30. For example, an AlGaN-based LED or an MgZnO-based LED having a main emission wavelength of less than 240 nm can be adopted as the light source 30. Furthermore, in a case of using a coherent light source as the light source 30, a light source that emits coherent ultraviolet light from a gas laser or a solid laser element may be used, or a light source that uses a wavelength conversion element may be used in which light emitted from a gas laser or a solid laser element is used to newly generate coherent light having different wavelengths. As the wavelength conversion element, for example, a non-linear optical crystal that multiplies the frequency of light emitted from the laser element to generate a high-order harmonic waves such as second harmonic generation (SHG) waves or third harmonic generation (THG) waves can be used. Furthermore, the light source 30 may be a light source utilizing a fluorescent body that emits ultraviolet light having a main emission wavelength within a range of 200 nm or more and less than 240 nm. The “main emission wavelength” described here indicates, in a case where a wavelength range Z(λ) of ±10 nm with respect to a certain wavelength λ is defined on the emission spectrum of the light source 30, a wavelength λi in the wavelength range Z(λi) showing an integrated intensity of 40% or more with respect to the total integrated intensity in an emission spectrum.