Semiconductor device with controllable channel length and manufacturing method thereof
11764216 · 2023-09-19
Assignee
Inventors
Cpc classification
H01L21/762
ELECTRICITY
H01L29/0653
ELECTRICITY
H01L27/088
ELECTRICITY
H01L29/0696
ELECTRICITY
H01L29/66674
ELECTRICITY
H01L21/76283
ELECTRICITY
H01L29/7801
ELECTRICITY
H01L29/66659
ELECTRICITY
H01L21/823493
ELECTRICITY
H01L21/823481
ELECTRICITY
H01L29/7835
ELECTRICITY
H01L21/823412
ELECTRICITY
International classification
H01L27/088
ELECTRICITY
H01L21/762
ELECTRICITY
H01L21/8234
ELECTRICITY
H01L29/66
ELECTRICITY
Abstract
A semiconductor device includes a ring-shaped gate electrode having an opening area disposed on a substrate, a source region and a bulk tap region disposed in the opening area, a well region disposed to overlap the ring-shaped gate electrode, a drift region disposed to be in contact with the well region, a first insulating isolation region disposed, on the drift region, to partially overlap the gate electrode, a second insulating isolation region enclosing the bulk tap region, a drain region disposed to be spaced apart from the ring-shaped gate electrode, and a deep trench isolation region disposed adjacent to the drain region.
Claims
1. A method of manufacturing a semiconductor device, the method comprising: forming an N-type buried layer in a substrate; forming a P-type deep well region and an N-type deep well region on the N-type buried layer, wherein the P-type deep well region is surrounded by a P-type epitaxial layer; forming a P-type well region and an N-type well region on the P-type deep well region and the N-type deep well region, respectively, wherein the P-type well region has a width greater than that of the P-type deep well region in a horizontal direction parallel to an upper surface of the substrate; forming a gate electrode having a closed-loop in which an opening area is formed in a central region, the gate electrode overlapping the P-type well region and the P-type deep well region; forming a source region and a drain region in the P-type well region and the N-type well region, respectively; forming silicide layers on the source and drain regions; and forming a deep trench isolation region surrounding the silicide layers and the gate electrode, wherein the deep trench isolation region is formed after the silicide layers are formed on the source and drain regions, and wherein the deep trench isolation region is formed vertically to abut the N-type deep well region and the N-type buried layer.
2. The method of claim 1, further comprising forming a buried oxide layer disposed under the N-type buried layer, wherein the deep trench isolation region is in direct contact with an upper surface of the buried oxide layer.
3. The method of claim 1, further comprising: forming a first insulating isolation region to partially overlap the N-type deep well region; forming a second insulating isolation region in the P-type deep well region; and forming a third insulating isolation region in the N-type deep well region.
4. The method of claim 1, wherein the P-type deep well region is spaced apart from the N-type deep well region, and each of the P-type deep well region and the N-type deep well region is in direct contact with an upper surface of the N-type buried layer.
5. The method of claim 1, wherein the P-type epitaxial layer, the P-type well region and the gate electrode overlap each other.
6. The method of claim 1, wherein the gate electrode comprises: first to fourth corners, each corner having a round shape; a first straight section between the first corner and the second corner; a second straight section between the third corner and the fourth corner, the first and second straight sections being parallel to each other; and a vertical axis passing through the first and second straight sections simultaneously and not overlapping the opening area, and wherein a channel length of the semiconductor device is extendable to a desired length about the vertical axis.
7. A method of manufacturing a semiconductor device, the method comprising: forming a buried oxide layer on a substrate, forming an N-type buried layer on the buried oxide layer; forming a P-type deep well region and an N-type deep well region on the N-type buried layer, wherein the P-type deep well region is surrounded by a P-type epitaxial layer; forming a first insulating isolation region, a second insulating isolation region, and a third insulating isolation region on the substrate, respectively; forming a P-type well region and an N-type well region on the P-type deep well region and the N-type deep well region, respectively, wherein the P-type well region has a width greater than that of the P-type deep well region in a horizontal direction parallel to an upper surface of the substrate; forming a gate electrode having a closed-loop in which an opening area is formed in a central region, the gate electrode overlapping the P-type well region and the P-type deep well region; forming a source region and a drain region in the P-type well region and the N-type well region, respectively; forming silicide layers on the source and drain regions; and forming a deep trench isolation region surrounding the silicide layers and the gate electrode, wherein the deep trench isolation region is formed after the silicide layers are formed on the source and drain regions, and wherein the deep trench isolation region is deeper than the first to third insulating isolation regions, and is disposed to be in direct contact with an upper surface of the buried oxide layer.
8. The method of claim 7, wherein each of the P-type deep well region and the N-type deep well region is in direct contact with an upper surface of the N-type buried layer.
9. The method of claim 7, wherein the gate electrode comprises: first to fourth corners, each corner having a first radius of curvature; a first straight section between the first corner and the second corner; a second straight section between the third corner and the fourth corner, the first and second straight sections being parallel to each other; and a vertical axis passing through the first and second straight sections simultaneously and not overlapping the opening area, and wherein a channel length of the semiconductor device is extendable to a desired length about the vertical axis.
10. The method of claim 7, wherein the second insulating isolation region has a shape of a Roman character II in a top view, such that the second insulating isolation region has a closed-loop to isolate a bulk tap region from the source region, and the bulk tap region is disposed inside the closed-loop.
11. The method of claim 7, wherein the N-type deep well region comprises a first N-type deep well region and a second N-type deep well region spaced apart from each other, wherein the deep trench isolation region comprises a first deep trench isolation region and a second deep trench isolation region spaced apart from each other, and wherein the first N-type deep well region abuts the first deep trench isolation region, and the second N-type deep well region abuts the second deep trench isolation region.
12. The method of claim 1, further comprising: forming an N-type drift region in contact with the P-type well region to form a PN junction region with the P-type well region, wherein the N-type drift region and the N-type well region are in contact with the N-type deep well region.
13. The method of claim 12, wherein the N-type drift region is spaced apart from the P-type deep well region.
14. The method of claim 7, further comprising: forming an N-type drift region in contact with the P-type well region to form a PN junction region with the P-type well region, wherein the N-type drift region and the N-type well region are in contact with the N-type deep well region.
15. The method of claim 14, wherein the N-type drift region is spaced apart from the P-type deep well region.
16. A method of manufacturing a semiconductor device, the method comprising: forming an N-type buried layer in a substrate; forming a P-type deep well region and an N-type deep well region on the N-type buried layer, wherein the P-type deep well region is surrounded by a P-type epitaxial layer; forming a P-type well region on the P-type deep well region, wherein the P-type well region has a width greater than that of the P-type deep well region in a horizontal direction; forming an N-type drift region and an N-type well region on the N-type deep well region, respectively, wherein the N-type drift region is in contact with the P-type well region to form a PN junction and is spaced apart from the P-type deep well region; forming a gate electrode having a closed-loop in which an opening area is formed in a central region, the gate electrode overlapping the P-type well region and the N-type drift region; forming a source region and a drain region in the P-type well region and the N-type well region, respectively; forming silicide layers on the source and drain regions; and forming a deep trench isolation region after the silicide layers are formed on the source and drain regions, wherein the deep trench isolation region is disposed to abut the N-type deep well region and the N-type buried layer and to enclose the gate electrode.
17. The method of claim 16, further comprising forming a buried oxide layer disposed under the N-type buried layer, wherein the deep trench isolation region is in direct contact with an upper surface of the buried oxide layer.
18. The method of claim 16, wherein the N-type drift region and the N-type well region are in direct contact with the N-type deep well region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(11) Throughout the drawings and the detailed description, the same reference numerals refer to the same elements. The drawings may not be to scale, and the relative size, proportions, and depiction of elements in the drawings may be exaggerated for clarity, illustration, and convenience.
DETAILED DESCRIPTION
(12) The following detailed description is provided to assist the reader in gaining a comprehensive understanding of the methods, apparatuses, and/or systems described herein. However, various changes, modifications, and equivalents of the methods, apparatuses, and/or systems described herein will be apparent after an understanding of the disclosure of this application. For example, the sequences of operations described herein are merely examples, and are not limited to those set forth herein, but may be changed as will be apparent after an understanding of the disclosure of this application, with the exception of operations necessarily occurring in a certain order. Also, descriptions of features that are known in the art may be omitted for increased clarity and conciseness.
(13) The features described herein may be embodied in different forms, and are not to be construed as being limited to the examples described herein. Rather, the examples described herein have been provided merely to illustrate some of the many possible ways of implementing the methods, apparatuses, and/or systems described herein that will be apparent after an understanding of the disclosure of this application.
(14) Throughout the specification, when an element, such as a layer, region, or substrate, is described as being “on,” “connected to,” or “coupled to” another element, it may be directly “on,” “connected to,” or “coupled to” the other element, or there may be one or more other elements intervening therebetween. In contrast, when an element is described as being “directly on,” “directly connected to,” or “directly coupled to” another element, there can be no other elements intervening therebetween.
(15) As used herein, the term “and/or” includes any one and any combination of any two or more of the associated listed items.
(16) Although terms such as “first,” “second,” and “third” may be used herein to describe various members, components, regions, layers, or sections, these members, components, regions, layers, or sections are not to be limited by these terms. Rather, these terms are only used to distinguish one member, component, region, layer, or section from another member, component, region, layer, or section. Thus, a first member, component, region, layer, or section referred to in examples described herein may also be referred to as a second member, component, region, layer, or section without departing from the teachings of the examples.
(17) Spatially relative terms such as “above,” “upper,” “below,” and “lower” may be used herein for ease of description to describe one element's relationship to another element as shown in the figures. Such spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, an element described as being “above” or “upper” relative to another element will then be “below” or “lower” relative to the other element. Thus, the term “above” encompasses both the above and below orientations depending on the spatial orientation of the device. The device may also be oriented in other ways (for example, rotated 90 degrees or at other orientations), and the spatially relative terms used herein are to be interpreted accordingly.
(18) The terminology used herein is for describing various examples only, and is not to be used to limit the disclosure. The articles “a,” “an,” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms “comprises,” “includes,” and “has” specify the presence of stated features, numbers, operations, members, elements, and/or combinations thereof, but do not preclude the presence or addition of one or more other features, numbers, operations, members, elements, and/or combinations thereof.
(19) Due to manufacturing techniques and/or tolerances, variations of the shapes shown in the drawings may occur. Thus, the examples described herein are not limited to the specific shapes shown in the drawings, but include changes in shape that occur during manufacturing.
(20) Herein, it is noted that use of the term “may” with respect to an example or embodiment, e.g., as to what an example or embodiment may include or implement, means that at least one example or embodiment exists where such a feature is included or implemented while all examples and embodiments are not limited thereto.
(21) Hereinafter, examples of the present disclosure will be described with reference to the accompanying drawings. It will be described in detail focusing on the parts necessary to understand the operation and action according to the present disclosure. In describing the examples of the present disclosure, descriptions of technical features that are well known in the technical field and not related directly to the present disclosure will be omitted. This is to convey the idea more clearly without obscuring the subject matter of the present disclosure by omitting unnecessary description.
(22) In addition, in describing the components of the present disclosure, different reference numerals may be given to components having the same name according to the drawings, and the same reference numerals may be given to different drawings. However, even in such a case, it does not mean that the corresponding components have different functions according to examples, or does not mean that they have the same functions in different examples. Judgment is to be made based on the description of each component in.
(23) The semiconductor device, according to the example of the present disclosure, will be described in a case where it is applied to an Extended Drain MOS (EDMOS) transistor having N channels. In the following description, P-type may be referred to as a first conductivity type, and N-type may be referred to as a second conductivity type. Of course, the technical gist of the present disclosure can be equally applied to an EDMOS transistor having a P channel, and in the case of pEDMOS, the first conductivity type may be N-type and the second conductivity type may be P-type.
(24) In addition, in the following description, when the substrate of the semiconductor device is P-type, the well region may be N-type, and according to another example, when the substrate is N-type, the well region may be P-type.
(25) The present disclosure provides a semiconductor device in a high voltage semiconductor device with a controllable channel length, which is capable of securing a sufficient operating voltage, increasing an integration degree, and ensuring a breakdown voltage higher than the operating voltage.
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(38) The deep trench isolation region is deeper than the insulating isolation region and is formed in contact with the buried oxide layer.
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(40) Referring to
(41) Referring to
(42) The second insulating isolation region 73 is formed over the DPW region 60 and the epitaxial layer 40. A shallow trench isolation or middle trench isolation or LOCOS is used for the second insulating isolation region 73. Insulation materials such as silicon oxide, HDP, etc., are filled into the shallow trench isolation.
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(53) The gate insulating film 105 and the gate electrode 110 are disposed on a portion of the upper surface of PW region 100 and a portion of the upper surface of the drift regions 90L and 90R. The gate electrode 110 has a ring-type shape. So the gate electrode 110 has an open area in which the insulating isolation region 73, the bulk tap region 87, and the source regions 83L and 83R are formed therein.
(54) Referring to
(55) The drain regions 85L and 85R, the source regions 83L and 83R, and the bulk tap region 87 has a depth shallower than depths of the insulating isolation regions 72, 73, and 76, the PW region 100 and the NW regions 81R and 81L.
(56) Referring to
(57) Referring to
(58) Further, a deep trench isolation (DTI) process for isolating a device is performed after a gate electrode 110 or a silicide structure 130 is formed in the manufacturing process of the semiconductor device. Since the process of forming a DTI structure is performed after the silicide process, it is possible to prevent various defects caused by an annealing process performed after the DTI process and to reduce the number of steps in the manufacturing process of the semiconductor device in which the DTI structure is formed. As a result, with this example, it is possible to reduce a manufacturing time and cost.
(59) The drain regions D1 and D2, the source terminals S1 and S2, the bulk terminal B, and the gate terminal G are connected to the drain regions 85L and 85R, the source regions 83L and 83R, the bulk tap region 87, and the gate electrode 110, respectively. The drain regions D1 and D2, the source terminals S1 and S2, the bulk terminal B, and the gate terminal G may be formed by tungsten plug or Cu or Cu—Al metal.
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(73) Unlike alternative round typed DMOS, the EDMOS device of the present disclosure can be used as an analog device because the channel length is easily controllable.
(74) Referring to
(75) Referring to
(76) The channel length is not related to the gap between the YY1 and YY2. The lengths of 10K and 10D do not change. The lengths of 10K and 10D may have fixed values. If the length ‘10D’ is changed, the breakdown voltage (BVDSS) and the on-resistance (Ron) are also varied. The same applies to 10K. The lengths of all portions other than the portion where the DPW 60, the PW region 100, and the gate electrode 110 overlap may be fixed. Therefore, the DPW 60, the PW region 100, and the gate electrode 110 may maintain a constant curvature.
(77) When the curvature changes as the channel length vary, the drain current gradually increases with the drain voltage that it cannot be used as an analog device. Therefore, the curvature must be kept constant even if the channel length varies so that the drain current can be constant that it is suitable for use as an analog device.
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(80) The semiconductor device according to the examples of the present disclosure may prevent the electric field from being concentrated by designing a rectangular vertex to have a round type with a constant curvature such that the DPW 60, the PW region 100, the gate electrode 110, and the DNW region 50 have a rounded rectangular shape.
(81) As shown in
(82) However, even if the length of the X-axis is varied as shown in
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(84) Referring to
(85) The semiconductor device of the present disclosure includes a structurally deep trench type isolation film, thereby having higher breakdown voltage characteristics than isolating the adjacent active regions using a junction isolation technique. Accordingly, the operating voltage characteristics and the degree of integration of the high voltage semiconductor device may be improved effectively.
(86) In addition, the present disclosure may reduce the on-resistance of the semiconductor device by reducing the total area of the semiconductor device, thereby improving the operating characteristics of the semiconductor device.
(87) While this disclosure includes specific examples, it will be apparent after an understanding of the disclosure of this application that various changes in form and details may be made in these examples without departing from the spirit and scope of the claims and their equivalents. The examples described herein are to be considered in a descriptive sense only, and not for purposes of limitation. Descriptions of features or aspects in each example are to be considered as being applicable to similar features or aspects in other examples. Suitable results may be achieved if the described techniques are performed in a different order, and/or if components in a described system, architecture, device, or circuit are combined in a different manner, and/or replaced or supplemented by other components or their equivalents. Therefore, the scope of the disclosure is defined not by the detailed description, but by the claims and their equivalents, and all variations within the scope of the claims and their equivalents are to be construed as being included in the disclosure.