Actuator and head lamp comprising same
11186220 · 2021-11-30
Assignee
Inventors
Cpc classification
H02K2213/06
ELECTRICITY
H02K11/215
ELECTRICITY
F16H25/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Q1/0683
PERFORMING OPERATIONS; TRANSPORTING
B60Q1/076
PERFORMING OPERATIONS; TRANSPORTING
H02K7/06
ELECTRICITY
International classification
B60Q1/06
PERFORMING OPERATIONS; TRANSPORTING
F16H25/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60Q1/076
PERFORMING OPERATIONS; TRANSPORTING
Abstract
According to the present invention, there may be provided an actuator comprising: a shaft; a rotor surrounding the shaft, a stator arranged outside the rotor a moving portion coupled to the shaft, a housing that holds the shaft and a substrate that is arranged on the housing and comprises a sensor portion for sensing the position of the moving portion, wherein the moving portion comprises a magnet, the sensor portion comprises a first sensor and a second sensor for sensing the amount of magnetic flux change according to the position of the magnet, the first sensor generates a first signal including an area in which a measured voltage increases as the magnet moves away from the first sensor, and the second sensor generates a second signal including an area in which the measured voltage decreases as the magnet moves away from the second sensor.
Claims
1. An actuator comprising: a shaft; a rotor surrounding the shaft; a stator arranged outside the rotor; a moving portion coupled to the shaft; a housing that holds the shaft; and a substrate that is arranged on the housing and comprises a sensor portion for sensing the position of the moving portion, wherein the moving portion comprises a magnet, the sensor portion comprises a first sensor and a second sensor for sensing the amount of magnetic flux change according to the position of the magnet, the first sensor generates a first signal including an area in which a measured voltage increases as the magnet moves away from the first sensor, and the second sensor generates a second signal including an area in which the measured voltage decreases as the magnet moves away from the second sensor.
2. The actuator of claim 1, further comprising a controller for controlling movement of the moving portion, wherein the controller comprises a determination portion that determines whether the magnet is positioned at a driving origin point based on the first signal and the second signal.
3. The actuator of claim 1, further comprising a controller connected to the first sensor and the second sensor, wherein the controller comprises a storage portion for storing reference voltage data corresponding to the amount of magnetic flux change according to the position of the magnet and a determination portion that compares first measured voltage data measured by the first sensor and second measured voltage data measured by the second sensor with the reference voltage data at the corresponding position of the magnet.
4. The actuator of claim 3, wherein the determination portion generates a warning signal when a difference value between the first measured voltage data and the reference voltage data exceeds a reference value or a difference value between the second measured voltage data and the reference voltage data exceeds the reference value.
5. A head lamp comprising: an actuator; and a lamp portion connected to the actuator, wherein the actuator comprises; a shaft; a rotor surrounding the shaft; a stator arranged outside the rotor; a moving portion coupled to the shaft; a housing that holds the shaft; and a substrate that is arranged under the housing and comprises a sensor portion for sensing the position of the moving portion, and wherein the moving portion comprises a magnet, the sensor portion comprises a first sensor and a second sensor for sensing the amount of magnetic flux change according to the position of the magnet, the first sensor generates a first signal including an area in which a measured voltage increases as the magnet moves away from the first sensor, and the second sensor generates a second signal including an area in which the measured voltage decreases as the magnet moves away from the second sensor.
6. An actuator comprising: a shaft; a rotor arranged outside the shaft; a stator, which is arranged outside the rotor; a moving portion coupled to the shaft and moving along the shaft; a housing that holds the shaft; and a sensor portion arranged on the housing and sensing the position of the moving portion, wherein the sensor portion comprises a hall-integrated circuit (IC) for sensing the position of the moving portion and a lead frame arranged at one side of the hall IC, further comprising a terminal is electrically connected to an external connector, wherein the lead frame is electrically connected to the terminal.
7. The actuator of claim 6, wherein the housing comprises a body; and a bracket that extends to protrude from one side of the body, and the rotor, the stator, and one side of the shaft are positioned inside the body, and the other side of the shaft is supported by the bracket, and the bracket comprises a bottom plate, side plates that protrude from the bottom plate and a support frame supporting the other side of the shaft, and the housing and the bracket are integrally formed.
8. The actuator of claim 7, further comprising a terminal having one side connected to the lead frame, wherein the terminal is positioned on the bottom plate using a press fit or insert injection method.
9. The actuator of claim 7, wherein guide projections are further arranged on an inner surface of the side plates, and the guide projections are detached from/assembled with guide grooves of the moving portion and guide movement of the moving portion.
10. A head lamp comprising: an actuator; and a lamp portion connected to the actuator, wherein the actuator comprises; a shaft; a rotor arranged outside the shaft; a stator, which is arranged outside the rotor; a moving portion coupled to the shaft and moving along the shaft; a housing that holds the shaft; and a sensor portion arranged on the housing and sensing the position of the moving portion, and wherein the sensor portion comprises a hall-integrated circuit (IC) for sensing the position of the moving portion and a lead frame arranged at one side of the hall IC, further comprising a terminal is electrically connected to an external connector, wherein the lead frame is electrically connected to the terminal.
Description
DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
MODES OF THE INVENTION
(15) Hereinafter, exemplary embodiments of the present invention will be described in detail with reference to the attached drawings. Objectives, particular advantages, and new features of the present invention will be more apparent from the following detailed description associated with the attached drawings and exemplary embodiments. The terms or words used in the present specification and the claims should not be interpreted by limiting in general or dictionary senses but should be interpreted in senses and concepts that comply with the technical spirit of the present invention based on the principle that the inventor can define concepts of the terms properly so as to describe his/her own invention in a best manner. In the description of the present invention, a detailed description of related well-known technology that makes the point of the present invention unnecessarily is omitted.
(16) It will be understood that although the terms first and second are used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. Thus, a second element discussed below could be termed a first element, and similarly, a first element may be termed a second element without departing from the teachings of this disclosure. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
(17)
(18) Referring to
(19) The shaft 100 has a thread on an outer circumferential surface thereof. The shaft 100 may pass through the rotor 200 and may be coupled to the rotor 200. A front end of the shaft 100 may be rotatably supported by a bearing B.
(20) The rotor 200 is coupled to the shaft 100. The rotor 200 may be positioned inside the stator 300. The rotor 200 rotates due to a force generated by an electrical interaction with the stator 300. When the rotor 200 rotates, the shaft 100 is rotated.
(21) The stator 300 is positioned outside the rotor 200. A coil may be wound on the stator 300. The coil wound on the stator 300 causes an electrical interaction to induce rotation of the rotor 200.
(22) The moving portion 400 is screw-coupled to the shaft 100. Thus, when the shaft 100 rotates, the moving portion 400 makes a rectilinear motion along the shaft 100. The moving portion 400 may include a magnet 410. The magnet 410 is positioned at a bottom end of the moving portion 400. The magnet 410 may be positioned to be directed downwards.
(23) Meanwhile, the moving portion 400 is a portion to be connected to a mechanical instrument. Here, the mechanical instrument may be a head lamp mounted on a vehicle. In detail, the moving portion 400 may be directly connected to a reflector of the head lamp or indirectly connected to a frame or the reflector of the head lamp via a connection member such as a link. As the moving portion 400 makes a rectilinear reciprocal motion, the head lamp may be leveled with swiveling and may change an irradiation direction of the lamp.
(24) The housing 500 may include a body 510 and a bracket 520. The body 510 is positioned in front of the moving portion 400. The body 510 may include the bearing B. The bearing B supports an end of the shaft 100. The bracket 520 is positioned behind the moving portion 400. The bracket 520 may include some of the rotor 200, the stator 300, and the shaft 100 inside thereof.
(25) The substrate 600 may be coupled to a lower portion of the housing 500. The substrate 600 includes a sensor portion 610. The sensor portion 610 is positioned under the moving portion 400. The sensor portion 610 may be positioned on a movement path of the magnet 410. In this case, the magnet 410 may be a magnet having an N-pole and a S-pole divided based on an axial direction of the shaft 100. When the moving portion 400 moves, the sensor portion 610 senses the amount of magnetic flux change due to the magnet 410. The sensor portion 610 may be a hall-integrated circuit (IC) that changes a change of a magnetic field into a voltage due to a hall effect.
(26) The sensor portion 610 may include a first sensor 611 and a second sensor 612. The first sensor 611 and the second sensor 612 senses the amount of magnetic flux change due to the position of the magnet 410 and may output a voltage in response to the sensed amount of magnetic flux change.
(27)
(28) Referring to
(29) The first sensor 611 and the second sensor 612 may be aligned along the axial direction of the shaft 100. A driving origin point G of the moving portion 400 may be positioned between the first sensor 611 and the second sensor 612. The first sensor 611 and the second sensor 612 may be positioned at the same distance based on the driving origin point G in the axial direction of the shaft 100. That is, on the reference line L that represents the axial direction of the shaft 100, a distance d1 between the first sensor 611 and the driving origin point G and a distance d2 between the second sensor 612 and the driving origin point G may be the same.
(30) The cover 700 may be positioned under the substrate 600. The cover 700 covers the substrate 600.
(31)
(32) Referring to
(33) The determination portion 810 determines whether abnormality occurs in the first sensor 611 and the second sensor 612 based on measured voltage data generated in the first sensor 611 and the second sensor 612.
(34) Reference voltage data is stored in the storage portion 820. The reference voltage data is a value obtained by converting the amount of magnetic flux change that varies in response to the position of the magnet 410 into a voltage when the sensor portion 610 is normally driven, and is stored with a table shape previously in the storage portion 820. In detail, when the moving portion 400 moves along the shaft 100, the magnet 410 moves. When the magnet 410 moves and is distant from or close to the first sensor 611 and the second sensor 612, magnetic flux sensed by the first sensor 611 and the second sensor 612 is changed. The first sensor 611 and the second sensor 612 may output the amount of magnetic flux change as a voltage. The reference voltage data corresponds to a rotational angle of a motor, and thus is an index that represents the position of the moving portion 400.
(35)
(36) Referring to
(37) In this case, the first sensor 611 may be set to include an area in which a measured voltage increases linearly as the magnet 410 moves away from the first sensor 611. On the other hand, the second sensor 612 may be set to include an area in which a measured voltage decreases linearly as the magnet 410 moves away from the first sensor 611. Thus, as shown in
(38) Referring to
(39)
(40) Referring to
(41) Next, when the moving portion 400 moves to a corresponding position, the determination portion 810 of the controller 800 receives first measured voltage data from the first sensor 611 and compares the first measured voltage data with reference voltage data corresponding to the corresponding position stored in the storage portion 820. Simultaneously, at the corresponding position, the determination portion 810 receives second measured voltage data from the second sensor 612 and compares the second measured voltage data with reference voltage data corresponding to the corresponding position stored in the storage portion 820 (S200).
(42) Next, when a difference value between the first measured voltage data and the reference voltage data exceeds a reference value or a difference value between the second measured voltage data and the reference voltage data exceeds the reference value, the determination portion 810 may determine that abnormality occurs in the sensor portion 610, and may transmit a warning signal to an electronic control unit (ECU) of a vehicle (S300).
(43)
(44) Referring to
(45)
(46) Referring to
(47) The shaft 1100 has a cylindrical shape and includes a thread on an outer circumferential surface thereof. The shaft 1100 may pass through the rotor 1200 and may be coupled to the rotor 1200. Both ends of the shaft 1100 may be rotatably supported by the bearing B, as shown in
(48) The rotor 1200 is coupled to the shaft 1100. The rotor 1200 may be positioned inside the stator 1300. The rotor 1200 rotates due to a force generated by an electrical interaction with the stator 1300. When the rotor 1200 rotates, the shaft 1100 rotates.
(49) The stator 1300 is positioned outside the rotor 1200. A coil 310 may be wound on the stator 1300. The coil 310 wound on the stator 1300 causes an electrical interaction and induces rotation of the rotor 1200.
(50) The moving portion 1400 is screw-coupled to the shaft 1100. Thus, when the shaft 1100 rotates, the moving portion 1400 makes a rectilinear motion along the shaft 1100.
(51) Referring to
(52) The moving portion body 1410 is screw-coupled to the shaft 1100, and as the shaft 1100 rotates, the moving portion body 1410 may make a rectilinear motion along the shaft 1100.
(53) Referring to
(54) The body 1411 may constitute an exterior of the moving portion body 1410. The body 1411 may move along the shaft 1100.
(55) The shaft 1100 may be positioned in the guide hole 1412. A thread may be formed in the guide hole 1412 and may be screw-coupled to the shaft 1100.
(56) The boss 1413 may protrude from the upper portion of the body 1411. A coupling groove 1413a may be formed in the boss 1413. One side of the coupling portion 4 may be coupled to the coupling groove 1413a, as shown in
(57) The guide grooves 1414 may be formed in both sides of the body 1411.
(58) The guide grooves 1414 may be formed in the same direction as an axial (L) direction. In this case, the guide grooves 1414 may have a semi-cylindrical shape.
(59) The magnet 1420 is positioned at a bottom end of the moving portion body 1410. The magnet 1420 may be positioned to be directed downwards.
(60) Meanwhile, the moving portion body 1410 may include a portion to be connected to a mechanical instrument. Here, the mechanical instrument may be a head lamp mounted on a vehicle. In detail, the coupling groove 1413a of the moving portion body 1410 may be directly connected to a reflector of the head lamp or indirectly connected to a frame or the reflector of the head lamp via a connection member such as a link.
(61) As the moving portion 1400 makes a rectilinear reciprocal motion, the head lamp may be leveled with swiveling and may change an irradiation direction of the lamp.
(62) The housing 1500 may constitute an exterior of the actuator 11. Here, the housing 1500 may be formed of a synthetic resin material.
(63) The housing 1500 may support both ends of the shaft 1100 so as to prevent a flow from occurring in the shaft 1100. In this case, both ends of the shaft 1100 are rotatably supported by the bearing B. Thus, the housing 1500 may support the bearing B.
(64) Referring to
(65) The body 1510 may have a cylindrical shape. As shown in
(66) The bracket 1520 may extend to protrude from one side of the body 1510.
(67) The bracket 1520 may include a bottom plate 1521, side plates 1522 that protrude from both edges of the bottom plate 1521, and a support frame 1523 that supports the other side of the shaft 1100.
(68) The bottom plate 1521 may have a plate shape.
(69) The bottom plate 1521 may protrude in the axial (L) direction of the shaft 1100 from one side of the body 1510. The bottom plate 1521 may be formed integrally with the body 1510. In this case, the bottom plate 1521 is disposed to be apart from the shaft 1100.
(70) As shown in
(71) Also, guide portions 1521b may be further positioned in the groove 1521a and may protrude upwards. Thus, the guide portions 1521b allows the sensor portion 1600 be positioned at a preset position. Thus, the guide portions 1521b may minimize the assembly tolerance of the sensor portion 1600.
(72) Because the sensor portion 1600 is fixed by the guide portions 1521b, the guide portions 1521b may prevent a flow of the sensor portion 1600.
(73) The side plates 1522 may be formed to protrude from both edges of the bottom plate 1521 upwards. In this case, one side of each of the side plates 1522 is connected to one side of the body 1510, and the other side thereof is connected to the support frame 1523.
(74) A plurality of grooves 1522a for reducing mass of the actuator may be formed in an outer surface of each of the side plates 1522. As shown in
(75) Meanwhile, guide projections 1522b may be positioned on an inner surface of the side plates 1522.
(76) The guide projections 1522b may be detached from/assembled with the guide grooves 1414 formed in the moving portion body 1410, as shown in
(77) Here, the guide projections 1522b may be formed in the same direction as the axial (L) direction. In this case, the guide projections 1522b may have a semi-cylindrical shape.
(78) The support frame 1523 may be apart from the body 1510 so as to face each other. The support frame 1523 may protrude from edges of the bottom plate 1521 upwards. Thus, the body 1510 may be positioned at one side of the bottom plate 1521, and the support frame 1523 may be positioned at the other side of the bottom plate 1521.
(79) The support frame 1523 may support the other side of the shaft 1100. That is, the bearing B may be positioned on the support frame 1523 so as to support the other side of the shaft 1100.
(80) Meanwhile, a cavity C may be formed by the body 1510 and the bracket 1520 positioned at one side of the body 1510, as shown in
(81) Thus, since the magnet 1420 and the sensor portion 1600 are surrounded by the housing 1500 provided as an injection molding structure, the shielding performance of electromagnetic wave noise may be further improved by the housing 1500 formed of a synthetic resin material.
(82) The sensor portion 1600 may be positioned on the bottom plate 1521.
(83) Preferably, the sensor portion 1600 may be positioned in the groove 1521a of the bottom plate 1521. In this case, the sensor portion 1600 may be thermally-fused into the groove 1521a of the bottom plate 1521 and fixed thereto.
(84) Thus, the sensor portion 1600 is formed integrally with the bottom plate 1521 due to thermal fusion so that an assembly tolerance may be minimized. Also, because the actuator 11 uses the sensor portion 1600 thermally-fused into the bottom plate 1521, a conventional assembling process of assembling a substrate and a cover may be omitted. Thus, the actuator 11 may reduce production costs.
(85) The sensor portion 1600 may face the magnet 1420 so as to sense the amount of magnetic flux change due to the magnet 1420.
(86) The sensor portion 1600 may include a hall-IC 1610 and a lead frame 1620.
(87) The hall-IC 1610 senses the amount of magnetic flux change due to the magnet 1420. The hall-IC 1610 may change a change of a magnetic field into a voltage due to a hall effect. Here, a DMP hall-IC having an over-molded capacitor may be used as the hall-IC 1610. Thus, the hall-IC 1610 may prevent contamination by foreign substances due to over-molding.
(88) That is, the hall-IC 1610 may sense the amount of magnetic flux change according to the position of the magnet 1420 and may output a voltage in response to the sensed amount of magnetic flux change.
(89) For example, when the moving portion 1400 moves along the shaft 1100, the magnet 1420 moves. As the magnet 1420 moves, when the magnet 1420 moves away from or close to the hall-IC 1610, magnetic flux sensed by the hall-IC 1610 varies. Thus, the hall-IC 1610 may output the amount of magnetic flux change as a voltage. This voltage data corresponds to the rotational angle of the rotor 1200 and thus is an index that indicates the position of the moving portion 1400.
(90) The lead frame 1620 may be positioned at one side of the hall-IC 1610.
(91) As shown in
(92) The terminal 1700 may be electrically connected to the lead frames 1620. Thus, three terminals 1700 may be provided, as shown in
(93) Meanwhile, the terminals 1700 may be positioned on the bottom plate 1521 using a press fit or insert injection method. One side of each of the terminals 1700 may be connected to each of the lead frames 1620 through welding using laser.
(94) The other side of each of the terminals 1700 may have a cylindrical shape.
(95) Thus, the other side of each of the terminals 1700 may be used as the terminal pin 1800. Here, the terminal pin 1800 may be provided as an electrical connection member to be directly connected to an external connector (not shown).
(96) A plurality of terminal pins 1800 may be connected to the connector.
(97) As shown in
(98) Four of the terminal pins 1800 may be electrically connected to the coil 1310. Three of the terminal pins 1800 may be the other sides of the terminals 1700 having a cylindrical shape.
(99) While the invention has been shown and described with reference to certain exemplary embodiments thereof, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.