Method for Identifying a Measure that is not Provided for by the Manufacturer on or Using a Removable Battery Pack and Removable Battery Pack for Carrying out the Method
20220026495 · 2022-01-27
Inventors
Cpc classification
G01R31/374
PHYSICS
H02J7/00045
ELECTRICITY
H01M10/48
ELECTRICITY
H02J7/007188
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M50/247
ELECTRICITY
H02J7/0044
ELECTRICITY
G01R31/367
PHYSICS
International classification
G01R31/367
PHYSICS
G01R31/374
PHYSICS
Abstract
A method identifies a measure that is not provided for by a manufacturer on or using a removable battery pack having at least one energy storage cell and a monitoring unit. The method includes detecting and storing a voltage of the removable battery pack and/or a cell voltage of the at least one energy storage cell using the monitoring unit before the monitoring unit is set to a quiescent state or when the removable battery pack is set to a state other than a charging operating state. The method also includes comparing the detected voltage of the removable battery pack and/or the detected cell voltage with a previously-stored voltage of the removable battery pack or a previously-stored cell voltage using the monitoring unit when the monitoring unit is set to an operating state or when the removable battery pack is in the state other than the charging operating state.
Claims
1. A method for identifying a measure that is not provided for by a manufacturer on or using a removable battery pack having at least one energy storage cell and a monitoring unit, the method comprising: detecting and storing a voltage of the removable battery pack and/or a cell voltage of the at least one energy storage cell using the monitoring unit before the monitoring unit is set to a quiescent state or when the removable battery pack is in a state other than a charging operating state; and comparing the detected voltage of the removable battery pack and/or the detected cell voltage with a previously-stored voltage of the removable battery pack or a previously-stored cell voltage using the monitoring unit when the monitoring unit is set to an operating state or when the removable battery pack is in the state other than the charging operating state.
2. The method according to claim 1, wherein: the detected voltage of the removable battery pack and/or the detected cell voltage is stored in a non-volatile manner when the monitoring unit is set to the quiescent state; and the detected voltage of the removable battery pack and/or the detected cell voltage is stored in a non-volatile or volatile manner when the monitoring unit is set to the operating state or when the removable battery pack is in the state other than the charging operating state.
3. The method according to claim 1, further comprising: identifying the measure not provided for by the manufacturer when the detected voltage of the removable battery pack and/or the detected cell voltage is greater than the previously-stored voltage of the removable battery pack or the previously-stored cell voltage by more than a permissible difference value.
4. The method according to claim 3, further comprising: detecting a temperature of the removable battery pack and/or a temperature of the at least one energy storage cell using the monitoring unit at a time of the voltage detection and/or the cell voltage detection, wherein the permissible difference value is adapted to the detected temperature using the monitoring unit.
5. The method according to claim 3, further comprising: blocking or restricting the removable battery pack for an intended charging and/or discharging process, using the monitoring unit, when the identified measure has been identified.
6. The method according to claim 5, further comprising: displaying the blocking or the restriction of the removable battery pack on a display of the removable battery pack.
5. hod according to claim 5, wherein: the blocking or the restriction of the discharging process is in connection with an electrical consumer, and the blocking or the restriction is cancelled by the monitoring unit after an intended-fault-free charging process of the removable battery pack is carried out using a charging device.
8. The method according to claim 3, wherein the identified measure is stored and/or transmitted to an external device using the monitoring unit.
9. A removable battery pack, comprising: at least one energy storage cell; and a monitoring unit operably connected to the at least one energy storage cell and configured to identify a measure that is not provided for by a manufacturer, the monitoring unit configured to: detect and store a voltage of the removable battery pack and/or a cell voltage of the at least one energy storage cell before the monitoring unit is set to a quiescent state or when the removable battery pack is in a state other than a charging operating state; and compare the detected voltage of the removable battery pack and/or the detected cell voltage with a previously-stored voltage of the removable battery pack or a previously-stored cell voltage when the monitoring unit is set to an operating state or when the removable battery pack is in the state other than the charging operating state.
10. The removable battery pack according to claim 9, further comprising: a non-volatile memory configured to store the voltage of the removable battery pack and/or the cell voltage.
11. The removable battery pack according to claim 9, further comprising: a temperature sensor configured to measure a temperature of the removable battery pack and/or the at least one energy storage cell; and a switching element operably connected to the temperature sensor and the monitoring unit, wherein the monitoring unit is further configured to: identify the measure not provided for by the manufacturer when the detected voltage of the removable battery pack and/or the detected cell voltage is greater than the previously-stored voltage of the removable battery pack or the previously-stored cell voltage by more than a permissible difference value, and deactivate the temperature sensor using the switching element when the monitoring unit has identified the measure not provided for by the manufacturer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The disclosure is explained by way of example in the following text based on
[0018] In the drawings:
[0019]
[0020]
DETAILED DESCRIPTION
[0021]
[0022] It should be noted that the configuration of the electromechanical interfaces of the removable battery packs and the electrical devices that can be connected thereto and also the associated receptacles for force-fitting and/or form-fitting releasable connection are not intended to be the subject of this disclosure. A person skilled in the art will select a suitable embodiment for the interface depending on the power or voltage class of the electrical device and/or the removable battery pack. The embodiments shown in the drawings are therefore to be understood as purely exemplary. It is thus possible, in particular, to also use interfaces having more than the illustrated electrical contacts.
[0023] The removable battery pack 10 is essentially a conventional removable battery pack having a housing 32, which has on a first side wall or the top side 34 thereof the first electromechanical interface 14 for releasable connection to the electromechanical interface 24 of the electrical device 16. In connection with the electrical consumer 22, the first and the further electromechanical interface 14, 24 primarily serve to discharge the removable battery pack 10 while, in connection with the charging device 18, it serves to charge and, in connection with the diagnostic device 20, it serves for fault diagnosis of the removable battery pack 10. The precise configuration of the first and the further electromechanical interface 14, 24 is dependent on different factors, such as the voltage class of the removable battery pack 10 or the electrical device 16 and various manufacturer specifications, for example, It is thus possible to provide, for example, three or more electrical contacts 12 for energy and/or data transmission between the removable battery pack 10 and the electrical device 16. Mechanical coding is also conceivable, such that the removable battery pack 10 can be operated only at specific electrical devices 16. Since the mechanical configuration of the first electromechanical interface 14 of the removable battery pack and the further electromechanical interface 24 of the electrical device 16 is insignificant for the disclosure, this will not be dealt with in more detail here. Both the person skilled in the art and an operator of the removable battery pack 14 and the electrical device 16 will make the suitable selection in this regard.
[0024] The removable battery pack 10 has a mechanical arresting apparatus 36 for arresting the form-fitting and/or force-fitting detachable connection of the first electromechanical interface 14 of the removable battery pack 10 at the corresponding mating interface 24 (not shown in detail) of the electrical consumer 22. In this case, the arresting apparatus 36 is designed as a sprung pushbutton, which is operatively connected to an arresting member of the removable battery pack 10. Due to the suspension of the pushbutton 38 and/or the arresting member, the arresting apparatus 36 latches into the mating interface 24 of the electrical consumer 22 when the removable battery pack 10 is inserted. If an operator presses the pushbutton in the insertion direction, the arresting system is released and the operator can remove or eject the removable battery pack 10 from the electrical consumer 22 counter to the insertion direction.
[0025] As already mentioned at the beginning, the battery voltage of the removable battery pack 10 usually results from a multiple of the individual voltages of the energy storage cells (not shown) depending on the interconnection (in parallel or in series). The energy storage cells are preferably designed as lithium-based battery cells, for example Li-ion, Li—Po, Li-metal and the like. However, the disclosure can also be applied to removable battery packs with Ni—Cd, Ni-MH cells or other suitable cell types.
[0026] It is possible for the user to transmit information about the charging and/or discharging processes of the removable battery pack 10 to an external device 40, such as a smartphone, tablet, PC, a cloud or the like, for example, via a communication interface 38 of the removable battery pack 10, said communication interface preferably being designed as a radio interface (for example Bluetooth, WLAN, NFC, Zigbee, LoRa, GSM, UMTS or the like). In particular, information about the identified measures not provided for by the manufacturer on or using the removable battery pack can also be transmitted to the external device 40 via same. As an alternative or in addition, the communication interface 38 can also be designed to be wired (for example USB, Lightning, RS232 or the like).
[0027] In
[0028] The removable battery pack 10 has a plurality of energy storage cells 46, which, although they are illustrated in
[0029] To monitor the individual series-connected energy storage cells 46 or cell clusters of the removable battery pack 10, an SCM (single cell monitoring) preliminary stage 48 is provided. The SCM preliminary stage 48 has a multiplexer measuring apparatus 50, which can be connected in a high-impedance manner to corresponding taps 54 of the poles of the energy storage cells 46 or cell clusters via filter resistors 52. To detect the individual cell voltages U.sub.Cell, the multiplexer measuring apparatus 50 switches over sequentially between the individual tabs 54, for example by means of integrated transistors, which are not shown in more detail, in such a way that it is connected in each case to a positive and a negative pole of the energy storage cell 46 to be measured or the cell cluster to be measured. In the following text, the term energy storage cell is also intended to include the cell cluster, since these only influence the capacity of the removable battery pack 10, but are synonymous for detecting the cell voltages U.sub.Cell. The filter resistors 52, which are configured, in particular, in a high-impedance manner, can prevent dangerous heating of the measuring inputs of the multiplexer measuring apparatus 50, in particular in the event of a fault.
[0030] The switchover of the multiplexer measuring apparatus 50 is effected by means of a first monitoring unit 56 integrated in the removable battery pack 10. Said monitoring unit can additionally close or open switching elements 58 of the SCM preliminary stage 48 that are connected in parallel with the energy storage cells 46 in order to effect what is known as balancing of the energy storage cells 46 to achieve uniform charging and discharging states of the individual energy storage cells 46. It is likewise conceivable that the SCM preliminary stage 48 passes the measured cell voltages U.sub.Cell directly through to the first monitoring unit 56 such that the actual measurement of the cell voltages U.sub.Cell is carried out directly by the first monitoring unit 56, for example by means of an appropriate analog-to-digital converter (ADC).
[0031] The first monitoring unit 56 can be designed as an integrated circuit in the form of a microprocessor, ASIC, DSP or the like. However, it is likewise conceivable that the monitoring unit 56 consists of a plurality of microprocessors or at least partly of discrete components with appropriate transistor logic. In addition, the first monitoring unit 56 can have a memory for storing operating parameters of the removable battery pack 10, such as, for example, the voltage U.sub.Batt, the cell voltages U.sub.Cell, a temperature T, a charging or discharge current I or the like.
[0032] In addition to the first monitoring unit 56 in the removable battery pack 10, the electrical device 16 of the system has a further monitoring unit 60, which can be designed correspondingly to the first monitoring unit 56. The first and the further monitoring unit 56 and 60, respectively, can exchange information, preferably digitally, via a third contact 12, designed as a signal or data contact 62, of the two electromechanical interfaces 14, 24.
[0033] The further monitoring unit 60 of the electrical device 16 designed as a charging device 18 controls a power output stage 64, which is connected to the first and the second energy supply contact 42, 44 of the further interface 24 and by means of which the removable battery pack 10 plugged into the charging device 18 can be charged using the charging current I and the voltage U.sub.Batt corresponding to the removable battery pack 10. For this purpose, the charging device 18 or the power output stage 64 is provided with a mains connection, which is not shown. The voltage U.sub.Batt applied to the energy supply contacts 42, 44 can be measured by means of a voltage measuring apparatus 66 in the charging device 18 and evaluated by the further monitoring unit 60. The voltage measuring apparatus 66 can also be integrated fully or partly in the monitoring unit 60, for example in the form of an integrated ADC.
[0034] A temperature T of the removable battery pack 10 or the energy storage cells 46 can be measured by means of a temperature sensor 68, which is arranged in the removable battery pack 10 and preferably designed as an NTC and in close thermal contact with at least one of the energy storage cells 46, and evaluated by the further monitoring unit 60 of the charging device 18. To this end, the temperature sensor 68 is connected on one side to the second reference potential V.sub.2, in particular to the ground potential GND, which is applied to the second energy supply contact 44 via a switching element 70, for example a bipolar transistor or MOSFET, which is integrated in the removable battery pack 10, and on the other side to a contact 12, designed as a signal or data contact 72, of the first interface 14 of the removable battery pack 10. A signal or data contact 72 is accordingly provided in the further interface 24 of the charging device 18, said contact being connected to the further monitoring unit 60. Furthermore, a connection, which is not shown, can also exist between the signal or data contact 72 of the first interface 14 of the removable battery pack 10 and the first monitoring unit 56 of the removable battery pack 10. Via said connection, the first monitoring unit 56 could determine whether the temperature T measured by the temperature sensor 68 has been requested by the further monitoring unit 60 of the charging device 18. If this were the case, the first monitoring unit 56 could be transferred automatically from a quiescent mode to an operating mode. If there had been no such request, the quiescent mode could allow the first monitoring unit 56 significantly longer idle and storage times of the removable battery pack 10 due to the reduced quiescent current.
[0035] In order that the charging device 18 can identify the removable battery pack 10 and, if necessary, enable it for charging, the removable battery pack 10 has a first coding resistor 74, which is connected on one side to the second reference potential V.sub.2, in particular to the ground potential GND, which is applied to the second energy supply contact 44 and on the other side to the third contact 12, designed as a signal or data contact 62, of the first interface 14 of the removable battery pack 10. If the resistance value of the first coding resistor 74 corresponds to a value stored in the further monitoring unit 56 of the charging device 60, the charging device 18 enables the charging process and charges the removable battery pack 10 according to the charging parameters stored in a look-up table, in particular the charging current I, the charging voltage U.sub.Batt, the permissible temperature range, etc. In addition to the first coding resistor 74, a second coding resistor 76 is provided in the removable battery pack 10, said second coding resistor being connected, in a manner corresponding to the first coding resistor 74, to the second reference potential V.sub.2 and a further contact 12, designed as a signal or data contact 78, of the first interface 14 of the removable battery pack 10. An electrical device 16 designed as an electrical consumer 22 can enable the discharge process of the removable battery pack 10 by means of the second coding resistor 76. To this end, analogously to the charging device 18, the electrical consumer 22 has a further monitoring unit 60, which requests the resistance value of the second coding resistor 76 by means of a contact 12, designed as a signal or data contact 78, of the further interface 24 and compares it with a stored value. If the values do not correspond, the discharging process of the removable battery pack 10 is terminated or not permitted, with the result that the electrical consumer 22 cannot be set into operation. When they correspond, an operator can set the electrical consumer 22 into operation. This advantageously allows operation of removable battery packs 10 of different power classes with identical electromechanical interfaces 14 or 24. It is self-evident that, in the case of an electrical consumer 22, the power output stage 64 contained in the charging device 18 is designed as a drive unit, for example as an electric motor (possibly with power output stage accordingly connected upstream) or another unit that consumes energy. The configuration of such a unit will not be dealt with further here since it is well known to a person skilled in the art for a wide variety of types of electrical consumers 22 and also does not have any critical importance for the disclosure.
[0036] The voltage U.sub.Batt of the removable battery pack 10 and/or the cell voltage U.sub.Cell of the at least one energy storage cell 46 is detected and stored by the first monitoring unit 56 of the removable battery pack 10 before the first monitoring unit 56 is set to a quiescent state or while the removable battery pack 10 is in a state other than a charging operating state. The voltage U.sub.Batt and/or the cell voltage U.sub.Cell is detected again and compared with the previously stored voltage U.sub.Batt or cell voltage U.sub.Cell by the first monitoring unit 56 when the first monitoring unit 56 is then set to an operating state or while the removable battery pack 10 is in a state other than a charging operating state.
[0037] Operating states other than the charging operating state can be understood, in particular, as a discharging operating state, an operating state in which only the current state of charge of the removable battery pack 10 and/or identified fault states are displayed, or a cyclical alert state for checking the removable battery pack 10 and/or for activating the communication interface 38.
[0038] By means of the coding resistors 74, 76, the first monitoring unit 56 of the removable battery pack 10 can determine whether the removable battery pack 10 is being used in a charging device 18 or an electrical consumer 22 by virtue of in each case the voltage at the corresponding contacts 12, designed as signal or data contact 78 or 62, of the interfaces 14, 24 being requested after the first monitoring unit 56 of the removable battery pack 10 has been set from the quiescent state to an operating state based on a signal at the contact 12, designed as signal or data contact 72, of the interfaces 14, 24.
[0039] A non-volatile memory of the first monitoring unit 56 or the removable battery pack 10 is used to store the detected voltage U.sub.Batt and/or cell voltage U.sub.Cell. In this case, the voltage U.sub.Batt and/or cell voltage U.sub.Cell is stored in the non-volatile memory when the first monitoring unit 56 is set to a quiescent state. When the monitoring unit 56 is set to an operating state or while the removable battery pack 10 is in a state other than a charging operating state, the voltage U.sub.Batt and/or the cell voltage U.sub.Cell can in contrast be stored in a non-volatile or volatile manner. A non-volatile memory is intended to be understood as a memory that permanently retains its data even without an applied supply voltage, while this is generally not the case with a volatile memory. Examples of non-volatile memories are EEPROM (electrically erasable programmable read-only memory), FRAM (ferroelectric random-access memory), MRAM (magnetoresistive random-access memory) or phase-change RAM. Known volatile memories are, in particular, DRAM (dynamic random-access memory) or SRAM (static random-access memory). However, this list is purely exemplary and is not to be understood as restrictive.
[0040] When the detected voltage U.sub.Batt and/or cell voltage U.sub.Cell is greater than the previously stored voltage U.sub.Batt or cell voltage U.sub.Cell by more than a permissible difference value U.sub.Diff, in particular by more than 500 mV, the first monitoring unit 56 of the removable battery pack 10 identifies that a measure that is not provided for by the manufacturer has been carried out. In this case, a measure that is not provided for by the manufacturer is intended to be understood, for example, as charging using a charging device 18 that is extraneous to the system and that has not been provided for or enabled for the charging process by the manufacturer of the removable battery pack 10. The manipulation to the removable battery pack 10 by exchanging individual or several defective energy storage cells 46 likewise constitutes a measure that is not provided for by the manufacturer that can be identified according to the disclosure.
[0041] In short, if the removable battery pack 10 falls asleep, the first monitoring unit 56 stores the detected voltage U.sub.Batt of the removable battery pack 10 and/or the detected cell voltage U.sub.Cell of the at least one energy storage cell 46. As soon as the removable battery pack 10 wakes up again, the first monitoring unit 56 compares the currently detected voltage U.sub.Batt or cell voltage U.sub.Cell with the previously stored voltage U.sub.Batt or cell voltage U.sub.Cell. If, for example, the currently detected voltage U.sub.Batt or cell voltage U.sub.Cell is then greater than the voltage U.sub.Batt or cell voltage U.sub.Cell stored before the falling asleep by more than the permissible difference value U.sub.Diff, it is very likely that since its last use either the removable battery pack 10 has been charged using a charging device that does not belong to the system or that at least one energy storage cell 46 has been exchanged.
[0042] If the removable battery pack 10 wakes up and is not charged as intended, the voltage U.sub.Batt or the cell voltage U.sub.Cell is continuously detected, stored and in each case compared with the previously stored values by the first monitoring unit 56. In this case, the voltage difference determined may increase by not more than the permissible difference value U.sub.Diff. For example in the case of an intended use of the removable battery pack 10 in an electrical consumer 22, it can be expected that the voltage U.sub.Batt and the cell voltage U.sub.Cell decrease. If, however, the first monitoring unit 56 of the removable battery pack 10 identifies a voltage increase in the electrical consumer 22, it can be assumed that in the meantime an unintended charging process has taken place and/or that the removable battery pack 10 is not functioning correctly.
[0043] Provision can further be made for the first monitoring unit 56 to detect the temperature T of the removable battery pack 10 and/or the at least one energy storage cell 46 at the time of the voltage detection in order to adapt the permissible difference value U.sub.Diff to the detected temperature T. Temperature fluctuations that influence the cell voltage U.sub.Cell can be compensated for in this way.
[0044] If a measure that is not provided for by the manufacturer has been identified by the first monitoring unit 56 of the removable battery pack 10, said monitoring unit refuses the intended use in the system in future by virtue of it deactivating the temperature sensor 68 by means of the switching element 70. In this way, the charging device 18 and/or the electrical consumer 22 of the system detect a blocking of the removable battery pack 10 for a charging or discharging process and react thereto with corresponding measures of its further monitoring units 60. As an alternative, it is conceivable that the removable battery pack 10 is not blocked but only restricted in terms of its use. It is thus possible, for example, to reduce the voltage U.sub.Batt or the discharge current I by deactivating individual energy storage cells 46.
[0045] In addition, provision can be made for the blocking or restriction of a discharging process in connection with an electrical consumer 22 of the system to be canceled again by the monitoring unit 56 of the removable battery pack 10 after an intended and fault-free charging process has been carried out using a charging device 18 of the system.
[0046] The identified measures that are not provided for by the manufacturer can be stored in a non-volatile manner and/or transmitted via the communication interface 38 to the external device 40 by the first monitoring unit 56 of the removable battery pack 10. Therefore, a misuse of the removable battery pack 10 can be identified at the manufacturer and an appropriate reaction thereto can be taken with respect to a possible warranty and/or product liability, for example by virtue of a misused removable battery pack 10 being withdrawn from circulation by the manufacturer.
[0047] To signal an identified measure that is not provided for by the manufacturer, the electrical device 16 and/or the removable battery pack 10 have a corresponding display, which is not shown in more detail, in the form of LEDs, a display screen and/or an acoustic signal generator. In addition or as an alternative, the display can also be designed as a haptic signal generator, for example in the form of a vibration motor. In the case of an electrical consumer 22 driven by electric motor, it is also conceivable that a drive motor for an insert tool serves as haptic and/or acoustic signal generator.
[0048] Finally, it should be pointed out that the exemplary embodiments shown are not restricted either to