SYSTEMS AND METHODS FOR SENSING ROTATION ANGLES OF A MICRO MIRROR IN AN OPTICAL SENSING SYSTEM
20220026537 · 2022-01-27
Assignee
Inventors
- Youmin Wang (Mountain View, CA, US)
- Yufeng Wang (Mountain View, CA, US)
- Gary Li (Mountain View, CA, US)
Cpc classification
International classification
G01S7/481
PHYSICS
G01B7/30
PHYSICS
Abstract
Embodiments of the disclosure provide systems and methods for reflecting optical signals in an optical sensing system. The micromachined mirror assembly includes a micro mirror and at least one actuator mechanically connected to the micro mirror through at least one connection, configured to drive the micro mirror to tilt for a rotation angle around an axis, causing an in-plane stress on the at least one connection. The micromachined mirror assembly also includes at least one piezoelectric sensor configured to detect the rotation angle of the micro mirror based on a signal indicative of the in-plane stress sensed at the at least one connection.
Claims
1. A micromachined mirror assembly for reflecting optical signals in an optical sensing system, the micromachined mirror assembly comprising: a micro mirror; at least one actuator mechanically connected to the micro mirror through at least one connection, configured to drive the micro mirror to tilt for a rotation angle around an axis, causing an in-plane stress on the at least one connection; and at least one piezoelectric sensor configured to detect the rotation angle of the micro mirror based on a signal indicative of the in-plane stress sensed at the at least one connection.
2. The micromachined mirror assembly of claim 1, wherein the at least one piezoelectric sensor is configured to detect the in-plane stress applied to a piezoelectric material, wherein the in-plane stress applied to the piezoelectric material in a first direction causes an electrical field in the piezoelectric material in a second direction, perpendicular to the first direction.
3. The micromachined mirror assembly of claim 2, wherein the at least one piezoelectric sensor further comprises a first electrode and a second electrode sandwiching the piezoelectric material, wherein the first and second electrodes are configured to sense an electrical signal associated with the electrical field formed in the piezoelectric material.
4. The micromachined mirror assembly of claim 3, wherein the piezoelectric material only partially extends over a space between the first electrode and the second electrode in order to reduce a parasitic capacitance formed between the first and second electrodes.
5. The micromachined mirror assembly of claim 1, wherein the at least one connection comprises a plurality of connections on one side of the micro mirror, wherein the piezoelectric sensor comprises a plurality of sensors each configured to sense the signal at a respective connection.
6. The micromachined mirror assembly of claim 5, wherein the plurality of sensors are connected in series such that the signals sensed at the plurality of connections are concatenated.
7. The micromachined mirror assembly of claim 5, wherein the plurality of sensors are connected in parallel such that the inverse of the signals sensed at the plurality of connections are concatenated.
8. The micromachined mirror assembly of claim 1, wherein the at least one connection comprises at least two connections, wherein a first connection connects one side of the micro mirror to a first actuator and a second connection connects an opposite side of the micro mirror to a second actuator, wherein the piezoelectric sensor comprises a first sensor configured to sense a first signal from the first connection and a second sensor configured to sense a second signal from the second connection.
9. The micromachined mirror assembly of claim 8, wherein the piezoelectric sensor is further configured to detect a direction in which the micro mirror is tilted based on the first and second signals.
10. The micromachined mirror assembly of claim 8, wherein the piezoelectric sensor further comprises a differentiator configured to generate a differential signal between the first signal sensed by the first sensor and the second signal sensed by the second sensor.
11. The micromachined mirror assembly of claim 1, wherein the at least one connection comprising a body part and two intrusions connected to two ends of the body part, wherein the two intrusions point in opposite directions, forming an S shape.
12. The micromachined mirror assembly of claim 1, wherein the piezoelectric sensor is further coupled to a controller configured to determine the rotation angle of the micro mirror proportionally to the signal sensed by the at least one piezoelectric sensor.
13. The micromachined mirror assembly of claim 12, wherein the controller is further configured to determine an overall capacitance including a capacitance of the piezoelectric sensor and a parasitic capacitance, and determine the rotation angle of the micro mirror inverse proportionally to the overall capacitance.
14. A method for sensing rotation angles of a micro mirror, comprising: driving the micro mirror to tilt for a rotation angle around an axis using at least one actuator mechanically connected to the micro mirror through at least one connection, wherein the tilting of the micro mirror causes an in-plane stress on the at least one connection; sensing, using a piezoelectric sensor, a signal indicative of the in-plane stress at the at least one connection; and determining the rotation angle of the micro mirror based on the sensed signal.
15. The method of claim 14, wherein the piezoelectric sensor is configured to detect the in-plane stress applied to a piezoelectric material, wherein the in-plane stress applied to the piezoelectric material in a first direction causes an electrical field in the piezoelectric material in a second direction, perpendicular to the first direction.
16. The method of claim 15, wherein the piezoelectric sensor further comprises a first electrode and a second electrode sandwiching the piezoelectric material, wherein the first and second electrodes are configured to sense an electrical signal associated with the electrical field formed in the piezoelectric material.
17. An optical sensing system, comprising: a transmitter configured to emit optical signals in a plurality of directions; a receiver configured to detect reflected optical signals; and a micromachined mirror assembly comprising: a micro mirror; at least one actuator mechanically connected to the micro mirror through at least one connection, configured to drive the micro mirror to tilt for a rotation angle around an axis, causing an in-plane stress on the at least one connection; and at least one piezoelectric sensor configured to detect the rotation angle of the micro mirror based on a signal indicative of the in-plane stress sensed at the at least one connection.
18. The optical sensing system of claim 17, wherein the piezoelectric sensor is configured to detect the in-plane stress applied to a piezoelectric material, wherein the in-plane stress applied to the piezoelectric material in a first direction causes an electrical field in the piezoelectric material in a second direction, perpendicular to the first direction.
19. The optical sensing system claim 18, wherein the piezoelectric sensor further comprises a first electrode and a second electrode sandwiching the piezoelectric material, wherein the first and second electrodes are configured to sense an electrical signal associated with the electrical field formed in the piezoelectric material.
20. The optical sensing system of claim 19, wherein the piezoelectric material only partially extends over a space between the first electrode and the second electrode in order to reduce a parasitic capacitance formed between the first and second electrodes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0021] Reference will now be made in detail to the exemplary embodiments, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
[0022] Embodiments of the present disclosure provide systems and methods for sensing rotation angle of micro mirror(s) in an optical sensing system (e.g., a LiDAR system) using one or more piezoelectric sensors. For example, the micro mirror can be driven by the actuator(s) such as piezoelectric actuator(s), electrostatic actuator(s), magnetic actuator(s), or any of the combination, to tilt certain angles around an axis, thereby directing (e.g., guiding, reflecting, inflecting, and/or diffracting) incident laser beams from a laser source towards certain directions to, for example, scan an FOV. The mirror can be a single micro mirror, or an array of micro mirrors integrated into a micromachined mirror assembly made from semiconductor materials using microelectromechanical system (MEMS) technologies.
[0023] To drive the mirror, the actuator is connected to the micro mirror by at least one connection. For example, the connection may be configured to convert a vertical movement of the actuator to a rotational movement (e.g., titling) of the micro mirror by connecting an edge of the mirror (e.g., one side of the mirror parallel to the titling axis) to the actuator through the connection. In some embodiments, one actuator may be connected to one side of the mirror through the connection to actuate the movement. In some other embodiments, two actuators connected to opposite sides of the mirror may cause movements with different phases to enhance the titling effect. In some embodiments, the at least one connection may include an array of connections with a gap between every two adjacent connections, such that when applying same amount of driving force, the stress applied to the micro mirror through each connection of the array is reduced.
[0024] In some embodiments, the titling of the micro mirror may cause an in-plane stress on each connection. The in-plane stress may be detected using a piezoelectric sensor based on detecting an electrical signal (e.g., a voltage) from a piezoelectric material caused by the in-plane stress due to the piezo-electric effect. The rotation angle of the micro mirror may be proportional to the signal sensed by the piezoelectric sensor, and thus can be determined through an empirical formula or a lookup table indicating a relationship between the electric signal and the rotation angle of the micro mirror. Accordingly, the rotation of the micro mirror can be accurately measured and thus, the micro mirror can be controlled more precisely to scan the FOV.
[0025] Embodiments of the present disclosure improve the performance of micro mirror and lower the cost of sensing rotation angles of a micro mirror in an optical sensing system, which can be used in many applications. For example, the optical sensing system with the improved rotation angle sensing scheme can be used in advanced navigation technologies, such as to aid autonomous driving or to generate high-definition maps, in which the optical sensing system can be equipped on a vehicle.
[0026] For example,
[0027] As illustrated in
[0028] Consistent with some embodiments, LiDAR system 102 and sensor 110 may be configured to capture data as vehicle 100 moves along a trajectory. For example, a transmitter of LiDAR system 102 may be configured to scan the surrounding environment. LiDAR system 102 measures distance to a target by illuminating the target with pulsed laser beam and measuring the reflected pulses with a receiver. The laser beam used for LiDAR system 102 may be ultraviolet, visible, or near infrared. In some embodiments of the present disclosure, LiDAR system 102 may capture point clouds including depth information of the objects in the surrounding environment. As vehicle 100 moves along the trajectory, LiDAR system 102 may continuously capture data.
[0029]
[0030] Transmitter 202 can sequentially emit a stream of pulsed laser beams in different directions within a scan range (e.g., a range in angular degrees), as illustrated in
[0031] In some embodiments of the present disclosure, laser source 206 may include a pulsed laser diode (PLD), a vertical-cavity surface-emitting laser (VCSEL), a fiber laser, etc. For example, a PLD may be a semiconductor device similar to a light-emitting diode (LED) in which the laser beam is created at the diode's junction.
[0032] Scanner 210 may be configured to emit a laser beam 209 to an object 212 in a first direction. Object 212 may be made of a wide range of materials including, for example, non-metallic objects, rocks, rain, chemical compounds, aerosols, clouds and even single molecules. The wavelength of laser beam 209 may vary based on the composition of object 212. In some embodiments, at each time point during the scan, scanner 210 may emit laser beam 209 to object 212 in a direction within a range of scanning angles by rotating the micromachined mirror assembly. In some embodiments of the present disclosure, scanner 210 may also include optical components (e.g., lenses, mirrors) that can focus pulsed laser light into a narrow laser beam to increase the scan resolution and the range to scan object 212.
[0033] In some embodiments, receiver 204 may be configured to detect a returned laser beam 211 returned from object 212. The returned laser beam 211 may be in a different direction from beam 209. Receiver 204 can collect laser beams returned from object 212 and output electrical signals reflecting the intensity of the returned laser beams. Upon contact, laser light can be reflected by object 212 via backscattering, such as Rayleigh scattering, Mie scattering, Raman scattering, and fluorescence. As illustrated in
[0034] Photodetector 216 may be configured to detect returned laser beam 211 returned from object 212. In some embodiments, photodetector 216 may convert the laser light (e.g., returned laser beam 211) collected by lens 214 into an electrical signal 218 (e.g., a current or a voltage signal). Electrical signal 218 may be generated when photons are absorbed in a photodiode included in photodetector 216.
[0035] LiDAR system 200 may further include one or more controllers, such as a controller 122. Controller 220 may control the operation of transmitter 202 and/or receiver 204 to perform detection/sensing operations. Controller 220 may include components (not shown) such as a communication interface, a processor, a memory, and a storage for performing various control functions. In some embodiments, controller 220 may have different modules in a single device, such as an integrated circuit (IC) chip (implemented as, for example, an application-specific integrated circuit (ASIC) or a field-programmable gate array (FPGA)), or separate devices with dedicated functions. In some embodiments, the processor may include any appropriate type of general-purpose or special-purpose microprocessor, digital signal processor, or microcontroller. The memory or storage may be a volatile or non-volatile, magnetic, semiconductor, tape, optical, removable, non-removable, or other type of storage device or tangible (i.e., non-transitory) computer-readable medium including, but not limited to, a ROM, a flash memory, a dynamic RAM, and a static RAM. For example, the memory and/or the storage may be configured to store program(s) that may be executed by the processor to control the operation of scanner 210.
[0036] While scanner 210 is described as part of transmitter 202, it is understood that in some embodiments, scanner 210 can be part of receiver 204, e.g., before photodetector 216 in the light path. The inclusion of scanner 210 in receiver can ensure that photodetector 216 only captures light, e.g., returned laser beam 211 from desired directions, thereby reducing interferences from other light sources, such as the sun and/or other LiDAR systems.
[0037] In some embodiments, the incident angle of laser beam 207 may be fixed relative to scanner 210, and the scanning of laser beam 209 may be achieved by rotating (e.g., tilting) a micro mirror or an array of micro mirror assembled in scanner 210.
[0038] Different from conventional micromachined mirror assemblies that have difficulties detecting rotation angle of the micro mirror precisely with simple structure, the micromachined mirror assembly 300 shown in
[0039] As illustrated in
[0040] In some embodiments, micro mirror 302 may be pivotally supported (e.g., by a gimbal structure) by anchors 306 and 307, and be suspended (as shown in
[0041] In some embodiments, micro mirror 302 may be covered by a reflective layer disposed on its top surface (e.g., facing incident laser beam(s)). The reflective layer may form a reflective surface to reflect an incident laser beam, thereby forming a reflected laser beam. By tilting micro mirror 302 to a different angle, the incident laser beam may be reflected to a different direction, forming another reflected laser beam. It is to be understood that although micro mirror 302 is in a rectangle shape as shown in
[0042] In some embodiments, micromachined mirror assembly 300 may further include first and second actuators 304 and 305 (also referred as actuator 304/305), each mechanically coupled to an opposite edge of micro mirror 302 (e.g., each edge being parallel to axis 309) through first connection array 310 and second connection array 320 respectively. As illustrated in
[0043] Actuator 304/305 may be an electrical actuator, a magnetic actuator, a piezoelectric actuator, or any device suitable for driving micro mirror 302. In the example illustrated in
[0044] When working in the transversal mode (i.e., the bending mode for piezoelectric actuator 304/305), piezoelectric material 404 may expand in a direction perpendicular to the direction of the polarization and the direction of the electrical field caused by the electrical signal. For example, as shown in
[0045] Back to
[0046] In some embodiments, to achieve an enhanced tilting effect, electric signals having the same frequency but opposite phases (e.g., having a 180-degree phase difference) may be applied to actuators 304 and 305 respectively. For example,
[0047] Referring back to
[0048] Referring back to
[0049] In some embodiments, the driving force for tilting micro mirror 302 may cause an in-plane stress within each connection of first connection array 310 and second connection array 320. For example, as illustrated in
[0050] In some embodiments, the left portion and the right portion of each body part are subject to in-plane stresses in opposite directions. For one example, as illustrated in
[0051] Accordingly, to detect the in-plane stress of each connection, arrays of piezoelectric sensors 730 (e.g., piezoelectric sensor array 730A or 730B as illustrated in
[0052] In some embodiments, each piezoelectric sensor may be configured to detect the in-plane stress within each connection based on detecting an in-plane stress applied to a piezoelectric material coupled to the connection. For example,
[0053] In some embodiments, piezo material 830 may work in a transversal mode (d.sub.31) as disclosed above along with the description of
[0054] As shown in
where Q is the charge of piezoelectric sensor 800, C is the overall capacitance of the senor array. In some embodiments, as the charge Q is proportional to the in-plane stress which is proportional to the rotation angle of micro mirror 302, the detected electric signal voltage V may be proportional to the rotation angle of micro mirror 302 accordingly. By sensing the voltage V, the rotation angle of micro mirror 302 may be detected as a result.
[0055] In some embodiments, a controller (e.g., controller 220) may be coupled to piezoelectric sensor 800 for determining the rotation angle of micro mirror 302 based on the sensed electrical signal and the overall capacitance. For example, the relationship between the sensed electrical signal and the rotation angle of micro mirror 302 may be determined according to an empirical formula or a lookup table, predetermined based on experiments or simulations. Accordingly, based on the sensed electric signal, rotation angle of micro mirror 302 may be accurately detected by the controller, and thus be used to precisely control the tilting of micro minor 302 for scanning the FOV.
[0056] For example, for detecting the in-plane stress at connection 700A, as illustrated in
[0057] In some embodiments, the electric signal generated by each piezoelectric sensor of each piezoelectric sensor array (e.g., piezoelectric sensor array 730 and/or 740) may be concatenated such that the detecting scheme disclosed herein can be more robust. For example, the piezoelectric sensors in piezoelectric sensor array 730 and/or 740 may be connected in series such that the electric signal generated by each piezoelectric sensor may be added up to generate an overall output. The overall output may be the sum of all the individual sensed electric signals of the piezoelectric sensors in the piezoelectric sensor array. Accordingly, the sensitivity requirement for the readout circuit to read the output may be reduced.
[0058] For another example, each piezoelectric sensor in piezoelectric sensor array 730 and/or 740 may also be connected in parallel, such that the inverse of the electric signal generated by each piezoelectric sensor are concatenated. The overall capacitance of in piezoelectric sensor array 730 and/or 740 become a sum of the capacitances of all the individual sensors in the array. In this way, the robustness (i.e., the capability to resist the noise) of the detecting scheme can be increased because of the increased capacitance as a result of the parallel connection. It is contemplated that a different topology may be used to concatenate the electric signals of the individual sensors in an array. For example, a combination of series connections and parallel connections may be implemented.
[0059] In some embodiments, because of the phase offset of the electric signal applied to actuators 304 and 305, actuators 304 and 305 at each time point may move in an opposite direction for enhancing the tilting of micro mirror 302 as disclosed above. Accordingly, corresponding piezoelectric sensors in piezoelectric sensor array 730 and 740, (e.g., piezoelectric sensor 732A and 732B, or piezoelectric sensor 734A and 734B shown in
[0060] For example,
[0061] In some embodiments, the detected electric signals of the corresponding piezoelectric sensors may also be used to detect a direction of the titling. For example, the direction of the titling may be determined based on the polarity of the sensed electric signals by the corresponding piezoelectric sensors.
[0062] In some embodiments, the overall capacitance includes a capacitance of the piezoelectric sensor and a parasitic capacitance. To further improve the robustness of the detecting scheme, in some embodiments, the parasitic capacitance may be reduced through modifications of the piezoelectric sensor design. For example, according to equation (2), the larger the parasitic capacitance is, the smaller the value of the output electric signal the piezoelectric sensor may have.
where C.sub.s is the capacitance of piezoelectric sensor, and C.sub.p is the parasitic capacitance. Accordingly, by reducing the parasitic capacitance, the detected electric signal generated by each piezoelectric sensor may increase.
[0063] The parasitic capacitance between two electrodes can be determined according to Equation (3):
where A is the overlap area between top and bottom electrodes, ε.sub.r is the relative permittivity, ε.sub.0 is the vacuum permittivity, and d is distance between top and bottom electrodes. Therefore, the parasitic capacitance can be reduced by reducing the overlapping area A between the electrodes of the piezoelectric sensor.
[0064] For example,
[0065]
[0066] In step S1102, a micro mirror (e.g., micro mirror 302) within a micromachined mirror assembly (e.g., micromachined mirror assembly 300) may be driven to tilt for a rotation angle around an axis (e.g., axis 309). For example, as illustrated in
[0067] In step S1104, a signal indicative of the in-plane stress at the at least one connection may be sensed using at least one piezoelectric sensor. For example, as illustrated in
[0068] In step S1106, the rotation angle of the micro mirror may be determined by controller 220 coupled to piezoelectric sensor, based on the sensed electrical signal. For example, the sensed electrical signal may be proportional to the in-plane stress at the connection, which is in turn proportional to the rotation angle of the micro mirror. The rotation angle of the micro mirror may be determined using the sensed electrical signal by an empirical formula and/or a lookup table predetermined based on experiments or simulations.
[0069] In some embodiments, in step S1108, the determined rotation angle of the micro mirror may be used for controlling the rotation of the micro mirror. For example, a close loop control of the rotation angle of the micro mirror may be applied based on the detected rotation angle of the micro mirror. For example, controller 220 may compare the sensed rotation angle with the angle micro mirror 302 was actuated to rotate to (the intended angle) in step S1102. If the sensed angle is smaller than the intended angle, controller 220 may send a control signal to actuate micro mirror 302 to increase the rotation angle. Otherwise, if the sensed angle is larger than the intended angle, controller 220 may send a control signal to pull micro mirror 302 a bit to decrease the rotation angle. Using the close loop control based on a real-time sensing of the actual rotation angle, micro mirror 302 may be adjusted to an angle that is truly intended. LiDAR scanning and receiving accuracy can be improved accordingly.
[0070] Another aspect of the disclosure is directed to a non-transitory computer-readable medium storing instructions which, when executed, cause one or more processors to perform the methods, as discussed above. The computer-readable medium may include volatile or non-volatile, magnetic, semiconductor-based, tape-based, optical, removable, non-removable, or other types of computer-readable medium or computer-readable storage devices. For example, the computer-readable medium may be the storage device or the memory module having the computer instructions stored thereon, as disclosed. In some embodiments, the computer-readable medium may be a disc or a flash drive having the computer instructions stored thereon.
[0071] It will be apparent to those skilled in the art that various modifications and variations can be made to the disclosed system and related methods. Other embodiments will be apparent to those skilled in the art from consideration of the specification and practice of the disclosed system and related methods.
[0072] It is intended that the specification and examples be considered as exemplary only, with a true scope being indicated by the following claims and their equivalents.