PULSE BASED PERF AND WASH SYSTEM AND METHOD
20210348480 · 2021-11-11
Assignee
Inventors
Cpc classification
E21B37/08
FIXED CONSTRUCTIONS
E21B37/00
FIXED CONSTRUCTIONS
International classification
E21B37/08
FIXED CONSTRUCTIONS
E21B33/13
FIXED CONSTRUCTIONS
E21B41/00
FIXED CONSTRUCTIONS
Abstract
A perf and wash system for plugging a casing and wellbore, the perf and wash system including a cleaning tool having at least one nozzle making a first angle with a longitudinal axis of the system; a perforating gun assembly having at least one shaped charge making a second angle with the longitudinal axis; and a plug connected with a first end to the cleaning tool and with a second end, opposite to the first end, to the perforating gun assembly. The first angle is substantially equal to the second angle and the first and second angles are different than 90 degrees.
Claims
1. A perf and wash system for plugging a casing and wellbore, the perf and wash system comprising: a cleaning tool having at least one nozzle making a first angle with a longitudinal axis of the system; a perforating gun assembly having at least one shaped charge making a second angle with the longitudinal axis; and a plug connected with a first end to the cleaning tool and with a second end, opposite to the first end, to the perforating gun assembly, wherein the first angle is substantially equal to the second angle and the first and second angles are different than 90 degrees.
2. The system of claim 1, wherein the cleaning tool is configured to generate a pulsing water jet through the at least one nozzle.
3. The system of claim 1, wherein the first and second angles are both acute or both obtuse.
4. The system of claim 1, wherein the at least one nozzle of the cleaning tool includes a first set of nozzles having the first angle and a second set of nozzles having a third angle, which is different from the first angle.
5. The system of claim 4, wherein the at least one shaped charge of the perforating gun assembly includes a first set of shaped charges having the second angle, and a second set of shaped charges having a fourth angle, different from the second angle.
6. The system of claim 5, wherein the second angle is substantially equal to the fourth angle.
7. The system of claim 6, wherein one of the first and third angles is acute and another one of the first and third angles is obtuse.
8. The system of claim 5, wherein the at least one nozzle includes a third set of nozzles that are perpendicular to the longitudinal axis.
9. The system of claim 8, wherein the at least one shaped charge includes a third set of charges that are perpendicular to the longitudinal axis.
10. The system of claim 1, wherein the plug is configured to be set to close the casing and to detach from the cleaning tool.
11. The system of claim 1, further comprising: first and second bypassing valves that are located to sandwich the cleaning tool; and an automatic gun release module located between the plug and the perforating gun assembly and configured to release the perforating gun assembly.
12. A perf and wash system for plugging a casing, the perf and wash system comprising: a cleaning tool having at least one nozzle; a perforating gun assembly having at least one shaped charge; and a plug connected with a first end to the cleaning tool and with a second end, opposite to the first end, to the perforating gun assembly, wherein the cleaning tool is configured to generate a pulsing water jet through the at least one nozzle.
13. The system of claim 12, wherein the at least one nozzle makes a first angle with a longitudinal axis of the system, the at least one shaped charge makes a second angle with the longitudinal axis, the first angle is equal to the second angle, and the first and second angles are different than 90 degrees.
14. The system of claim 13, wherein the at least one nozzle of the cleaning tool includes a first set of nozzles having the first angle and a second set of nozzles having a third angle, which is different from the first angle, and the at least one shaped charge of the perforating gun assembly includes a first set of shaped charges having the second angle, and a second set of shaped charges having a fourth angle, different from the second angle.
15. The system of claim 14, wherein the third angle is substantially equal to the fourth angle.
16. A method for cleaning a casing in a well, the method comprising: selecting a perforating gun assembly having at least one shaped charge making a first angle with a longitudinal axis of the casing; selecting a cleaning tool having at least one nozzle making substantially the first angle with the longitudinal axis, wherein the cleaning tool is configured to generate a pulsed water jet through the at least one nozzle; connecting a plug with a first end to the cleaning tool and with a second end, opposite to the first end, to the perforating gun assembly, to form a perf and wash system; lowering the perf and wash system into the casing; and cleaning the casing with the pulsed water jet of the cleaning tool.
17. The system of claim 16, further comprising: activating the perforating gun system to make holes into the casing; and releasing the perforating gun system from the perf and wash system.
18. The method of claim 17, wherein the holes are convergent or divergent.
19. The method of claim 17, wherein the holes are inclined downward relative to the casing and gravel is packed into the holes.
20. The method of claim 17, further comprising: setting the plug downstream from the holes made by the perforating gun system to close the casing; and separating the plug from the cleaning tool.
21. The method of claim 20, further comprising: positioning the cleaning tool above the holes made by the perforating gun system; and cleaning the casing and cement formed in an annulus between the casing and a wall of the well, with the pulsed water jet.
22. The method of claim 21, further comprising: pouring cement into the casing and the annulus to form a cement plug.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying drawings, which are incorporated in and constitute a part of the specification, illustrate one or more embodiments and, together with the description, explain these embodiments. In the drawings:
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DETAILED DESCRIPTION
[0024] The following description of the embodiments refers to the accompanying drawings. The same reference numbers in different drawings identify the same or similar elements. The following detailed description does not limit the invention. Instead, the scope of the invention is defined by the appended claims. The following embodiments are discussed, for simplicity, with regard to a perf and wash system that uses a pulse assisted cleaning tool for removing cement or other debris from an annulus formed between a wall of a well and a casing or between two casings. However, the embodiments discussed herein are applicable to perf and wash systems that use traditional cleaning devices or to remove other materials from between two casings or between a casing and a string that are used inside the well.
[0025] Reference throughout the specification to “one embodiment” or “an embodiment” means that a particular feature, structure or characteristic described in connection with an embodiment is included in at least one embodiment of the subject matter disclosed. Thus, the appearance of the phrases “in one embodiment” or “in an embodiment” in various places throughout the specification is not necessarily referring to the same embodiment. Further, the particular features, structures or characteristics may be combined in any suitable manner in one or more embodiments.
[0026] According to an embodiment, a perf and wash system includes a pulse assisted cleaning tool and a perforating gun assembly that is configured to fire the shaped charges at a given angle relative to the casing and to send pulse assisted water jests at a matching angle into the casing.
[0027] More specifically, as illustrated in
[0028] The cleaning tool 310 is shown having plural nozzles 312 and a pulse generating module 314. The pulse generating module is known in the art, and is described, for example, in U.S. Pat. Nos. 8,528,649, 8,939,217, 9,057,262, 9,249,642 and U.S. Patent Application Publication Nos. 2013/0092246, 2016/0108691, and 2018/0073327. Other modules for generating a pulsed jet (also known as a water hammer effect) exist and can be used. The pulse generating module 314 may include any of the existing technologies as long as it generates a hammer effect on the generated water jet. Each nozzle 312 is configured to release a corresponding pulsed water jet 316 with a changing force for cleaning the well.
[0029] Different cleaning tools 310 may have different orientations for their nozzles. For example, as illustrated in
[0030] In another embodiment, as illustrated in
[0031] Not all the incoming fluid stream 400 is diverted to the nozzles 312 as pulsed jets. A part of the incoming fluid stream 400 may be configured to be communicated to a downstream tool, through an output port 410. In one embodiment, the water jet that is ejected at the output port 410 may be pulsed water, as shown in the embodiment of
[0032] With regard to the perforating gun assembly 320 of the novel pert and wash system 300, it may include plural gun clusters 322 and 324 that are connected to each other with corresponding subs 326, as illustrated in
[0033] In one embodiment, the perf and wash system 300 is selected so that the orientation(s) of the nozzles of the cleaning tool 310 match the orientation(s) of the shaped charges 510, i.e., angle α is equal to angle β. This means that for the embodiments shown in
[0034] A common feature of all these embodiments is the novel concept of matching the orientation angle (or angles) of the nozzles of the cleaning tool to the orientation angle (or angles) of the shaped charges distributed along the perforating gun assembly for achieving a matching of the profile of the water jets to the profile of the perforating holes made in the casing. This matching feature allows the water jet to better access the annulus debris (cement, mud, barite, etc.) for better cleaning out the annulus area. If the water jet cleans out the annulus at a faster rate, because of the better access, then this can also speed up the cleaning operation, thus reducing the operational expenditure and saving rig time. Note that annular clean out is critical to achieving good cement placement and a compliant abandonment cement plug.
[0035] While the perforating gun assembly 320 may have any type of shaped charges, in one embodiment it is preferred that large angle shaped charges are used to make large holes into the casing. The large holes into the casing are preferred so that a good contact is made between (i) the cement to be poured outside the casing, in the annulus formed between the casing and the wall of the well, and (ii) the plug formed inside the casing. In this regard, such a perforating gun assembly is manufactured by GEODynamics, the assignee of this application, and it is disclosed in U.S. Pat. Nos. 9,038,521 and 9,562,421. Other gun assemblies may be used as long as they generate a desired diameter hole.
[0036] In one embodiment, as illustrated in
[0037] In one embodiment, it is possible to select a perforating gun assembly that is configured so that the shaped charges make a divergent hole 810 in the casing 108, as illustrated in
[0038] Returning to
[0039] The cement base assembly plug 334 is placed between the cleaning tool 310 and the perforating gun assembly 320 and it is configured to fully plug the bore of the casing when activated. The plug 334 may be hydraulically activated as known in the art. Then it is possible, for example, to release a ball from the head of the well. The ball will travel down the bore of the casing and may stop in a seating of the plug 334, thus, fully closing the casing. However, it is possible to activate the plug 334 in a different way, for example, using a setting tool.
[0040] The automatic gun release module 336 sits at the top of the perforating gun assembly 320 and is configured to release the gun assembly 320 when activated. When this happens, the gun assembly 320 falls freely inside the well, especially if the well is vertical. If the well is horizontal, the gun assembly remains in position and the rest of the perf and wash system is moved independent of the gun assembly. The gun release module 336 may stay with the gun assembly or with the cleaning tool. The automatic gun release module 336 may be activated with a ball, similar to the plug 334, or by other means, as is known in the art. It is also possible that the automatic gun release may not be required as it may be preferred in certain applications that the perforating guns are retrieved from the well.
[0041] A method for preparing a well for abandonment that uses the novel perf and wash system 300 is now discussed with regard to
[0042] For example, suppose that the shaped charges of the gun assembly are selected to make a 25 degrees angle, upward or downward with the casing. The value of 25 degrees is arbitrary and other values may be used. Then the nozzles of the cleaning tool are selected to make an angle of 25 degrees, plus or minus 20% of that value. In one application, the angle of the nozzles is selected to be 25 degrees plus or minus 10% of that value. In still another application, the angle of the nozzles is selected to be 25 degrees plus 5% of that value. In yet another application, the angle of the nozzles is selected to be exactly the angle of the shaped charges. More generically, the angle of the nozzles is selected to be substantially the angle of the shaped charges, wherein the term “substantially” includes all of the above ranges and values. In still another application, it is possible that the gun assembly has been selected in step 900 to have a first set of charges oriented with an acute angle relative to the casing and a second set of charges oriented with an obtuse angle. For this case, the nozzles of the cleaning tool are selected such that a first set of them has substantially the acute angle and a second set of the nozzles has substantially the obtuse angle of the charges. In yet another application, it is possible that the gun assembly has been selected in step 900 to have a first set of charges oriented with an acute angle relative to the casing, a second set of charges oriented with an obtuse angle, and a third set of charges oriented perpendicular to the casing. For this situation, the nozzles of the cleaning tool are selected in step 902 (i) either to be aligned only with the upward and downward charges, (ii) or to be aligned with the upward, downward, and perpendicular charges.
[0043] In step 904, the selected gun assembly and the selected cleaning tool are assembled with various other elements (for example, bypass valves and gun release module) to form the perf and wash system 300 shown in
[0044] Then, in step 910, the remaining parts of the perf and wash system 300 are further lowered so that the plug 334 is placed below the last hole 1020 or 1022 made with the gun assembly 320 and then activated to seal off the bottom part of the well, i.e., the part of the well below the plug 334. At the same time, the plug 334 is separated from the cleaning tool 310 and the cleaning tool with the associated bypass valves 330 and 332 is positioned in step 914 above the holes 1020 and 1022, as illustrated in
[0045] In step 916, the cleaning tool 310 is activated by providing water from the surface 382, with a pump 380, through the tubing 370, to the cleaning tool 310, which generates pulsed water jets 316 at the nozzles 312. The pulsed water jets 316 are used to clean the interior of the casing and also the cement 1030 that is present in the annulus between the wall of the well and the casing, as illustrated in
[0046] When the annulus 1032 is deemed to be clean, cement is pumped in step 918 through the tubing 370 and either the bypass valves 330 an 332, or the cleaning tool 310, or with another device, for filing the casing 1002 and the annulus 1032 as illustrated in
[0047] A method for cleaning a casing in a well is now discussed with regard to
[0048] The method may further include a step of activating the perforating gun system to make holes into the casing and a step of releasing the perforating gun system from the perf and wash system. In one application, the holes are convergent or divergent. The holes may be inclined downward relative to the casing and gravel is packed into the holes.
[0049] The method may further include a step of setting the plug upstream from the holes made by the perforating gun system to close the casing and a step of separating the plug from the cleaning tool. Further, the method may also include a step of positioning the cleaning tool above the holes made by the perforating gun system, and a step of cleaning the casing and cement formed in an annulus between the casing and a wall of the well, with the pulsed water jet. Furthermore, the method may include a step of pouring cement into the casing and the annulus to form a cement plug.
[0050] While the various features illustrated above have been discussed in the context of the oil and gas industry, those skilled in the art would understand that the novel features are applicable to devices in any field. For example, the pert and wash system may be used for water wells or other types of wells.
[0051] The disclosed embodiments provide methods and systems for perforating a well, cleaning an annulus between the casing and the walls of the well, and forming a concrete plug to close the well. While the above embodiments have been discussed with regard to plugging the casing and the annulus between the casing and the well, it is possible to use the same method to plug a string and the annulus between the string and the casing. It should be understood that this description is not intended to limit the invention. On the contrary, the various embodiments are intended to cover alternatives, modifications and equivalents, which are included in the spirit and scope of the invention as defined by the appended claims. Further, in the detailed description of the embodiments, numerous specific details are set forth in order to provide a comprehensive understanding of the claimed invention. However, one skilled in the art would understand that various embodiments may be practiced without such specific details.
[0052] Although the features and elements of the present embodiments are described in the embodiments in particular combinations, each feature or element can be used alone without the other features and elements of the embodiments or in various combinations with or without other features and elements disclosed herein.
[0053] This written description uses examples of the subject matter disclosed to enable any person skilled in the art to practice the same, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the subject matter is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims.