A FUEL FILLER NECK FOR PROVIDING FUEL TO A FUEL TANK AND A METHOD FOR PROVIDING A FUEL ACCESS TO A FUEL TANK

Abstract

The invention relates to a fuel filler neck for providing fuel to a fuel tank. The fuel filler neck comprises a base tube with an access opening and at least one outlet opening and a flow path from the access opening through an interior of the base tube to the least one outlet opening. Further, the fuel filler neck comprises a transition tube with an access port and an extension tube with at least one outlet port. The transition tube is releasably connected to the extension tube, and a flow passage is provided from the access port through an interior of the transition tube and through an interior of the extension tube to the at least one outlet port. A least a portion of the transition tube is arranged removably and in coverage of the at least one outlet opening within the interior of the base tube.

Claims

1. A fuel filler neck for providing fuel to a fuel tank, comprising: a base tube with an access opening and at least one outlet opening and a flow path from the access opening through an interior of the base tube to the least one outlet opening, characterized in that: the fuel filler neck comprises a transition tube with an access port and an extension tube with at least one outlet port, wherein the transition tube is releasably connected to the extension tube, and a flow passage is provided from the access port through an interior of the transition tube and through an interior of the extension tube to the at least one outlet port, and wherein at least a portion of the transition tube is arranged removably and in coverage of the at least one outlet opening within the interior of the base tube.

2. A fuel filler neck according to claim 1, wherein the least one outlet opening is an opening in a radial direction of the base tube.

3. A fuel filler neck according to claim 1, wherein the extension tube is connected to the base tube.

4. A fuel filler neck according to claim 1, wherein the base tube comprises an outer shell, an annular cap and a connector tube.

5. A fuel filler neck according to claim 4, wherein the inner filter tube of the base tube protrudes in an axial direction from the outer shell of the base tube.

6. A fuel filler neck according to claim 4, wherein the at least one outlet opening is in the form of at least one fuel permeable portion of the inner filter tube of the base tube.

7. A fuel filler neck according to claim 4, wherein the extension tube is connected to the inner filter tube of the base tube.

8. A fuel filler neck according to claim 4, wherein the inner filter tube comprises at least one reinforced portion.

9. A fuel filler neck according to claim 8, wherein the inner filter tube comprises several reinforced portions spaced apart from another in a circumferential direction.

10. A fuel filler neck according to claim 1, wherein the access opening comprises a closure, the closure being arranged at the transition tube.

11. A fuel filler neck according to claim 1, wherein the access port comprises a closing cap, the closing cap being arranged at the transition tube.

12. A fuel filler neck according to claim 1, wherein the extension tube comprises a bottom valve.

13. A fuel filler neck according to claim 12, wherein the fuel filler neck comprises a breather valve which is connected to the bottom valve via a breather line.

14. A fuel tank comprising a fuel filler neck according to claim 1.

15. A vehicle comprising a fuel filler neck according to claim 1.

16. A method for providing a fuel access to a fuel tank comprising the step of: providing a flow path from an access opening to least one outlet opening through an interior of a base tube, characterized by the step of: arranging at least a portion of a transition tube removably and in coverage of the least one outlet opening within the interior of the base tube and releasably connecting the transition tube to an extension tube to provide a flow passage from an access port at the transition tube to least one outlet port at the extension tube.

17. A vehicle comprising a fuel tank according to claim 14.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0045] With reference to the appended drawings, below follows a more detailed description of embodiments of the invention cited as examples.

[0046] In the drawings:

[0047] FIG. 1 is a side view of an articulated hauler with a fuel tank with an exemplary embodiment of a fuel filler neck as described herein,

[0048] FIG. 2 is a cross-sectional view of an exemplary embodiment of a fuel filler neck as described herein,

[0049] FIG. 3 is a cross-sectional view of the exemplary embodiment of a fuel filler neck according to FIG. 3 with the transition tube removed,

[0050] FIG. 4 is a three-dimensional view of a fuel tank with a further exemplary embodiment of a fuel filler neck as described herein,

[0051] FIG. 5 is a cross-sectional view of the fuel tank according to FIG. 4,

[0052] FIG. 6 is an enlarged detail of a part of the cross-sectional view according to FIG. 5;

[0053] FIG. 7 is a cross-sectional view of the fuel tank according to FIG. 4 with an alternative embodiment of the intermediate valve opening system,

[0054] FIG. 8 is an enlarged detail of a part of the cross-sectional view according to FIG. 7;

[0055] FIG. 9 is a flow chart of an exemplary embodiment of a method for providing a fuel access to a fuel tank as described herein.

DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION

[0056] FIG. 1 is an illustration of a working machine 1001 in the form of an articulated hauler having a front section 1002 with a cab 1003 for a driver and a rear section 1004 with a container 1005 for receiving a load. The container 1005 is preferably pivotally connected to the rear section 1004 and tiltable by means of a pair of tilting cylinders 1006, for example hydraulic cylinders. The front section 1002 has a front frame 1007 and a pair of wheels 1008 suspended from the front frame 1007. The rear section 1004 has a rear frame 1009 and two pairs of wheels 1010, 1011 suspended from the rear frame 1009. The front section 1002 has a hood 1013 covering an engine compartment 1012. A fuel tank 2 with a fuel filler neck 1 as described herein is provided. The fuel filler neck 1 can be applied for providing fuel to a fuel tank 2 by gravity refuelling as well as by pressure refuelling.

[0057] FIGS. 2 and 3 show an exemplary embodiment of a fuel filler neck 1 as described herein.

[0058] FIGS. 4 through 8 show further exemplary embodiments of a fuel filler neck 1 as described herein.

[0059] Identical elements or elements with substantially identical function are provided with identical reference signs. Identical or similar principles apply for the different embodiments of the fuel filler neck 1 unless described differently.

[0060] FIG. 9 is a flow chart of an exemplary embodiment of a method for providing a fuel access to a fuel tank 2 as described herein.

[0061] The exemplary embodiment of a fuel filler neck 1 according to FIGS. 2 and 3 as well as according to FIGS. 4 through 8 comprises a base tube 110 with an access opening 120 and at least one outlet opening 130 in a radial direction of the base tube 110. Further, the fuel filler neck 1 comprises a transition tube 211 with an access port 220 and an extension tube 212 with at least one outlet port 230. The transition tube 211 is releasably connected to the extension tube 212. At least a portion of the transition tube 211 is arranged removably and in coverage of the at least one outlet opening 130 within the interior 113 of the base tube 110. The extension tube 212 is connected to the base tube 110, in particular a lower end of the base tube. When releasably connected to the extension tube 212, the transition tube 211 covers the at least one outlet opening 130 of the base tube 110.

[0062] As can be seen in FIG. 2, for pressure refuelling a flow passage 201 is provided from the access port 220 through an interior 213 of the transition tube 211 and through an interior 214 of the extension tube 212 to the at least one outlet port 230.

[0063] For pressure refuelling, a nozzle for pressure refuelling can be positioned in the access port 220 of the transition tube 211 and fuel can pass along the flow passage 201 under pressure from the access port 220 through the interior 213 of the transition tube 211 and through the interior 214 of the extension tube 212 to the at least one outlet port 230 of the extension tube 212.

[0064] The pressurized fuel does not exit through the at least one outlet opening 130 of the base tube 110, since the transition tube 211, when releasably connected to the extension tube 212, covers the at least one outlet opening 130 of the base tube 100. The pressurized fuel rather passes within the transition tube 211 past the at least one outlet opening 130 of the base tube 110. The pressurized fuel enters a fuel tank via the at least one outlet port 230 of the extension tube 212, which is releasably connected to the transition tube 211. Thus, the flow passage 201 for the pressurized fuel extends from the access port 220 of the transition tube 211 through the interior 213 of the transition tube 211 and through the interior 214 of the extension tube 212 to the at least one outlet port 230 of the extension tube 212.

[0065] Further, as can be seen from the figures, a combined axial extension of the transition tube 211 and the extension tube 212 is larger than an axial extension of the base tube 110. While the base tube 110 and the extension tube 211 are substantially in the form of a hollow cylinder and have a straight axial extension, the extension tube 212 is curved with a curved axial extension.

[0066] In the examples depicted, the at least one outlet opening 130 is in the form of openings in a radial direction of the base tube 110. In FIG. 4, for example, outlet opening 130 is in the form of a dome shaped recess. However, alternatives, for example in the form of openings in an axial direction of the base tube, are possible.

[0067] In particular, the inner filter tube 112 is responsible for blocking contaminants from entering into the tank. Preferably, the main supporting structure, e.g. in the form of a frame, is, among others, base tube 110.

[0068] For gravity refuelling, the connection between the transition tube 211 and the extension tube 212 is released and the transition tube 211 is removed from the interior 113 of the base tube 110 and a flow path 101 extends from the access opening 120 through an interior 113 of the base tube 110 to the least one outlet opening 130, as can be seen, for example, in FIG. 3. A nozzle for gravity refuelling can be positioned in the access opening 120 of the base tube 110 and fuel can pass by gravity along the flow path 101 from the access opening 120 through the interior 113 of the base tube 110 to the at least one outlet opening 130 of the base tube 110. Thus, in gravity refuelling, the fuel can enter the fuel tank via the at least one outlet opening 130 of the base tube 110.

[0069] As can be seen from FIGS. 2 and 3, the at least one outlet opening 130 is located above the at least one outlet port 230. The lower end of the base tube 110 is closed off in an axial direction, for example by a fuel impermeable annular cap.

[0070] In the embodiment shown in FIG. 3, in gravity refuelling, fuel can also enter the fuel tank via the at least one outlet port 230.

[0071] In the embodiments shown in FIGS. 5, and 7, the at least one outlet port 230 is provided on bottom valve 240. The bottom valve 240 can be configured to allow only pressurized fuel to exit through the at least one outlet port 230.

[0072] FIGS. 4 through 8 show the fuel filler neck 1 in a situation where no refuelling takes place and the access port 220 is closed by a closing cap 221 arranged at the transition tube 211. The closing cap 221 can be in a position closing the access port 220 and in a position allowing access to the access port 220. The closing cap 221 can be fully removable from the transition tube 211 or can be attached to the transition tube 211 via a loss protection element also when the closing cap 221 does not close the access port 220.

[0073] FIGS. 4, 5, and 7 further show a closure 121 of the access opening 120 provided on the transition tube 211. When at least a portion of the transition tube 211 is positioned within the interior 113 of the base tube 110, the closure 121 closes the access opening 120 of the base tube 110. Thus, as long as the transition tube 211 is positioned within the interior 113 of the base tube 100, the access opening 120 of the base tube 110 is not available.

[0074] When the closing cap 221 is removed, access port 220 is available for pressure refuelling and a flow passage is available from the access port 220 through an interior 213 of the transition tube 211 and through an interior 214 of the extension tube 212 to the at least one outlet port 230 of a bottom valve 240.

[0075] FIGS. 5 through 8 show examples of an inlet valve 301 and an intermediate valve 300 positioned in the interior 213 of the transition tube 211. The intermediate valve 300 comprises an intermediate valve body 310 and an intermediate valve base 320 with an intermediate valve seat 321, wherein the intermediate valve body 310 is biased against the intermediate valve seat 321 by intermediate valve biasing element 330 in the form of a spring. Inlet valve 301 can have a corresponding identical or similar design.

[0076] Intermediate valve 300 in the embodiment of FIGS. 5 and 6 can be configured as a valve opening at a certain pressure limit, which preferably is realized by pressurized fuel during pressure refuelling. Thus, the pressurized fuel will act to open intermediate valve 300 in the embodiment of FIGS. 5 and 6. In the embodiment of FIGS. 7 and 8, intermediate valve 300 can comprise an intermediate valve pin 340, which can be coupled to the inlet valve 301 via an intermediate valve joint 350. Thus, when inlet valve 301 is opened, e.g. by a pressure refuelling nozzle, also intermediate valve 300 is opened.

[0077] The bottom valve 240 comprises an optional mounting element in the form of mounting plate 241 for mounting the extension tube within the fuel tank and adding further stability, in particular for pressure refuelling. Mounting elements can also be in the form of bars or struts or anchorings, etc. In the embodiment depicted in FIGS. 4 and 5, a cylindrical shield 242 is provided protruding downwardly from mounting plate 241 surrounding the outlet port 230 and bottom valve 240 in order to reduce or prevent foam building caused by stirring movement of the fuel upon entering the fuel tank 2.

[0078] Further, the bottom valve 240 is connected to a breather valve 250 via a breather line 251. By the breather valve 250, during the refuelling, the pressure is set with respect to the surrounding pressure, which can be necessary due to temperature changes and as resulting volume changes. The bottom valve 240, the breather valve 250 and the breather line 251 can be realized in the form of known bottom valves, breather valves and the breather lines for pressure refuelling.

[0079] For gravity refuelling, the transition tube 211 is removed from the interior 113 of the base tube 110 and a flow path 101 extends from the access opening 120 through an interior 113 of the base tube 110 to the least one outlet opening 130, as can be seen in FIG. 3.

[0080] Further, as can be seen from FIGS. 4 through 8, the at least one outlet opening 130 is located above the at least one outlet port 230.

[0081] According to the examples of FIGS. 4 through 8, the base tube 110 comprises and outer shell 111 and an annular cap 116. An inner filter tube 112 is provided, which protrudes in an axial direction from the outer shell 111 of the base tube 110. The at least one outlet opening 130 is in the form of at least one fuel permeable portion 114 of the inner filter tube 112 of the base tube 110, for example a mesh or screen. For example, the permeable portion 114 of the inner filter tube 112 of the base tube 110 can comprise a plurality of apertures, which can be arranged in a repeating or random pattern and which can be identical or different in size. The material of the inner filter tube can comprise materials such as plastic, metal, non-wovens, filter media, or other material suitable for filtration.

[0082] The inner filter tube 112 comprises several reinforced portions 115 spaced apart from another in a circumferential direction, as can been in FIG. 4. The inner filter tube 112 is provided in order to filter the fuel. But it is preferred that it is not damaged during its cleaning and service of the fast filling system. Preferably, the pattern of plurality of apertures, such as holes, in the inner filter tube 112 can be random, while maintaining the required strength.

[0083] Further, as can be seen from FIGS. 6 and 8, the releasable connection between the transition tube 211 and valve base 320 can be in the form of a slide-on connection and is sealed. In the depicted examples, the seal is realized in the form of sealing elements 215, such as O-rings, for example. Preferably, an upper end of the extension tube 212 comprises a diameter large enough to accommodate a lower end of the transition tube 211 therein. For example, the releasable connection between the transition tube 211 and valve base 320 can be in the form of a slide-on connection, a snap-fit connection, a bayonet connection or the like. As can be seen from FIGS. 6 and 8, the upper end of the extension tube 212 can comprise a connector tube 360 connecting the upper end of the extension tube 212 to the lower end of the transition tube and the inner filter tube 112 of the base tube 110.

[0084] As further can be seen from FIGS. 6 and 8, an annular space between the outer shell 111 and the inner filter tube 112 is closed off in an axial direction by an annular cap 116 surrounded by an annular protrusion 117. In particular, the annular cap 116 is connected to the outer shell 111 and serves as a support element. Preferably, the annular cap can be fuel impermeable. As can be seen in FIG. 11, in particular, the extension tube 212 extends through an axial aperture 118 of the base tube 110, in particular of the inner filter tube 112 of the base tube 110.

[0085] In particular, the extension tube 212 is connected to the transition tube 211 by means of the intermediate valve 300 and a connector tube 360. Preferably, it is part of the refuelling system for pressurized fuel. The inner filter tube 112 preferably is a part of the gravity refuelling system. Further preferably, the extension tube 212 and the inner filter tube 112 are not connected with each other directly, e.g. by means of welding, etc.

[0086] The extension tube 212 is connected to the inner filter tube 112 of the base tube 110, possibly via the connector tube 360. The connection of the extension tube 212 to the base tube 110 can be a releasable connection, such as a slide-on connection, a snap-fit connection, a bayonet connection or the like, or a non-releasable connection, such as an adhesive connection, a welded connection or a one-piece or integral design of the base tube with the extension tube. Preferably, the connection is stable and inseparable, but it does not have to be absolutely tight. For example, there can be an 8 bar pressure inside the system, additionally the machine vibrates. Therefore, the connection preferably is secured against automatic disconnection or disconnection under the influence of working pressure. Connections such as welding, screwing, bayonet connection are preferred.

[0087] The embodiments of the fuel filler neck provide an alternative design, which is simple, reliable and cost-efficient. Further, the design allows for gravity refuelling as well as for pressure refuelling in a space-saving way. In addition, the fuel filler neck is suitable for retrofitting existing fuel tanks.

[0088] FIG. 8 depicts a method for providing a fuel access to a fuel tank 2 comprising the step 2001 of providing a flow path 101 from an access opening 120 to least one outlet opening 130 through an interior 113 of a base tube 110. The method further comprises the step 2002 of arranging at least a portion of a transition tube 211 removably and in coverage of the least one outlet opening 130 within the interior 113 of the base tube 110 and releasably connecting the transition tube 211 to an extension tube 212 to provide a flow passage 201 from an access port 220 at the transition tube 211 to least one outlet port 230 at the extension tube 212. Preferably, the method for providing a fuel access to a fuel tank 2 further comprises the step of removing at least said portion of the transition tube 211 from the interior 113 of the base tube 110.

[0089] It is to be understood that the present invention is not limited to the embodiments described above and illustrated in the drawings; rather, the skilled person will recognize that many changes and modifications may be made within the scope of the appended claims.