Flexible double lumen tube and a tube coupling system for same

Abstract

A tube coupling system serves for providing annular flow through a flexible annular double lumen tube between fluid reservoir(s) and flexible connection pieces of an annular double lumen device. The tube coupling system has a first coupling component and a second coupling component and an end fitting system. The first coupling component that has a female coupling part and a male coupling part adapted for coupling to a proximal end of the flexible annular double lumen tube. The second coupling component has a second interior pipe that axially extends inside a second exterior pipe, a first end fitting adapted for coupling to at least the female coupling part of the first coupling component, and a second end fitting adapted for coupling to any of the flexible annular double lumen tube or the flexible connection pieces of an annular double lumen device.

Claims

1. An irrigation system comprising a flexible double lumen tube, a tube coupling system and an irrigation catheter having an expandable cuff, wherein the irrigation catheter is coupled to the flexible double lumen tube by means of the tube coupling system, wherein the flexible double lumen tube is a flexible annular double lumen tube having an interior flexible tube extending inside an exterior flexible tube, wherein the interior flexible tube delimits a first flow channel adapted for supplying an irrigation liquid to the irrigation catheter, and the annular tube gap between said interior flexible tube and said exterior flexible tube delimits a second flow channel adapted for delivering an expansion liquid to the expandable cuff of the irrigation catheter, the interior flexible tube has an exterior diameter (D) that is smaller than an interior diameter (d) of the exterior flexible tube, wherein the interior flexible tube and the exterior flexible tube have no radial connection along the length of said flexible double lumen tube between a proximal end and a distal end of said flexible double lumen tube, whereby the interior flexible tube is arranged inside the exterior flexible tube to move freely radially, wherein the tube coupling system has an end fitting system that comprises a unitary first coupling component that has a female coupling part that axially extends into an opposite male coupling part, the male coupling part is adapted for coupling to a proximal end of the flexible annular double lumen tube by being configured with a first interior pipe inside a first exterior pipe, said first interior pipe is adapted for sealingly coupling to the interior flexible tube of the flexible annular double lumen tube to establish fluid communication to the first flow channel, and said first exterior pipe is adapted for sealingly coupling to the exterior flexible tube of the flexible annular double lumen tube to establish fluid communication to the second flow channel.

2. The system according to claim 1, wherein the interior flexible tube is longer than the exterior flexible tube and at least one end of the interior flexible tube protrudes from the exterior flexible tube.

3. The system according to claim 1, wherein the end fitting system further comprises a unitary second coupling component has a second interior pipe that axially extends inside a second exterior pipe, wherein the second coupling component has a first end fitting adapted for coupling to at least the female coupling part of the first coupling component, and an opposite second end fitting adapted for coupling to any of the flexible annular double lumen tube or to similarly configured annularly arranged flexible connection pieces of the irrigation catheter to establish fluid communication to the first flow channel and the second flow channel via the interconnected first coupling component and the second coupling component.

4. The system according to claim 3 wherein the second end fitting and the male coupling part has the same cross-section.

5. The system according to claim 3 wherein full axial length of the second interior pipe at the second end fitting is inside the second exterior pipe.

6. The system according to claim 3 wherein second interior pipe protrudes beyond the second exterior pipe at the first end fitting.

7. The system according to claim 3 wherein at least one of the first end fitting, the second end fitting, and the male coupling part has an annular barb.

8. The system according to claim 3 wherein the female coupling part of the first coupling component is delimited by a circumferential wall having opposite first and second lock slots for slidingly, crosswise the longitudinal axis (A) of the first coupling component, receiving a first ring-shaped lock component adapted to, at least temporarily, lock the first end fitting of the second coupling component together with the first coupling component.

9. The system according to claim 8 wherein the first ring-shaped lock component has a first end that, via opposite exterior straight slide surfaces, extends into an opposite second end, and wherein a hole of the first ring-shaped lock component serves for inserting the first end fitting.

10. The system according to claim 9 wherein the first end of the first ring-shaped lock component serves as a push button arranged to be accessible via the first lock slot, the opposite second end of the first ring-shaped lock component is configured with an annular spring member that extends a sector of the circumference of the first ring-shaped lock component opposite the first end, and the annular extent of the annular spring member is longer than the length of the second lock slot.

11. The system according to claim 3 wherein the female coupling part has a seat for a gasket, which seat has its bottom at the transmission between the male coupling part and the female coupling part.

12. The system according to claim 11 wherein the gasket has a gasket bottom with a central opening for passage of the second interior pipe of the first end fitting, the gasket bottom extends into an circumferential gasket wall provided with a plurality of annularly, spaced apart, flow openings for establishing fluid communication between the gap between the second interior pipe and the second exterior pipe of the second coupling component and the gap between the first interior pipe and first exterior pipe of the male coupling part of the first coupling component, wherein a free gasket end of the gasket opposite the gasket bottom constitutes a sealing ring between the second exterior pipe and the first exterior pipe above the plurality of flow openings.

13. The system according to claim 3 further comprises a flow converter component adapted for converting a parallel flow from parallel tubes into an annular flow through the flexible annular double lumen tube via the second coupling component, wherein the flow converter component has a first converter end adapted to couple together with the first end fitting of the second coupling component and a second converter end opposite the first converter end has parallel coupling ports adapted to dock to a valve or couple directly to parallel flexible tubes.

14. The system according to claim 13 wherein the first converter end merges internally into the second converter end via an orifice partition, which orifice partition has a first converter opening that provides fluid communication between the second interior pipe and one of the coupling ports, and a second converter opening that provides liquid communication between the annular flow gap between the second interior pipe and the second exterior pipe and the other coupling port.

15. The system according to claim 13 wherein the first converter end of the main converter body of the flow converter component has opposite third and fourth lock slots for slidingly, crosswise the longitudinal axis of the main converter body, receiving a second ring-shaped lock component adapted to, at least temporarily, lock the first end fitting of the second coupling component together with the first converter end of the flow converter component.

16. The system according to claim 1, wherein the first interior pipe and the first exterior pipe of the first coupling component are concentric.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) The invention will be described below by way of exemplary embodiments with reference to the drawing in which

(2) FIG. 1 is a perspective view of a cuffed irrigation catheter coupled to a flexible annular double lumen tube by means of the tube coupling system,

(3) FIG. 2 is a perspective view of a fragment of the flexible annular double lumen tube,

(4) FIG. 3 is a perspective exploded view of the first coupling component and the second coupling component seen from the male coupling part of the first coupling component,

(5) FIG. 4 shows the same seen from the second end fitting of the second coupling component,

(6) FIG. 5 shows, in perspective, the first coupling component locked together with the second coupling component,

(7) FIG. 6 is a lengthwise sectional view taken along line VI-VI in FIG. 5,

(8) FIG. 7 is a fragmentary perspective view of a flared end of an irrigation catheter axially aligned with the second coupling component of the tube coupling system,

(9) FIG. 8 is an axial sectional view of a modification of the irrigation catheter of the applicant's international patent application no. PCT/DK2017/050338, without the expandable cuff,

(10) FIG. 9 is an exploded perspective view of a flow converter component seen from the first end for coupling to the flexible annular double lumen tube,

(11) FIG. 10 shows the same in assembled state,

(12) FIG. 11 shows the same the second end opposite the first end,

(13) FIG. 12 is a sectional view taken along line XII-XII in FIG. 10, and

(14) FIG. 13 is a front view of the flow converter component.

DETAILED DESCRIPTION OF SPECIFIC EMBODIMENTS

(15) The invention is described below in relation to using a transanal catheter as an example of an irrigation catheter. It should be understood that the invention can be used in other context, such as e.g. irrigation via a stoma and that the individual components can be used separately, be dimensioned to fit flexible annular interior and exterior tubes having different diameters. The tubes are e.g. medical tubes, such as tubes having an internal diameter of 3-12 mm and a wall thickness of e.g. 1-2 mm.

(16) FIG. 1 shows, in perspective, the main components of a tube coupling system 1 in inter-coupled state and coupled to a cuffed irrigation catheter 2.

(17) The tube coupling system includes a flexible annular double lumen tube 3, a first coupling component 4 secured to a proximal end 5 of the flexible annular double lumen tube 3, a first second coupling component 6 secured to both the cuffed irrigation catheter 2 and the first coupling component 4, and a second coupling component 7 secured to a distal end 8 of the of the flexible annular double lumen tube 3 and to a flow converter component 9. The irrigation catheter 2 has a cuff 10 which in FIG. 1 is expanded.

(18) The structure and configuration of the main components of the tube coupling system 1 and the cuffed irrigation catheter 2, are illustrated and described below with reference to sectional views and detailed figures.

(19) As seen in the perspective views of FIGS. 3 and 4 the first coupling component 4 has a female coupling part 11 that axially extends into an opposite male coupling part 12. The male coupling part 12 has a first interior pipe 13 inside a first exterior pipe 14. The female coupling part 11 is wider than the male coupling part 12. The first interior pipe 13 extends along the longitudinal axis A of the male coupling part 12 and ends in a seat 15 at the bottom. 16 of the female coupling part 11, which bottom 16 is provided at the internal transmission between the male coupling part 12 and the female coupling part 11. A gasket 16 is inserted into the female coupling part 11 against the seat 15. The exemplary gasket 16 is basket-shaped and will be described further below.

(20) The female coupling part 11 has a first circumferential wall 17 in axial extension of the exterior pipe 14 of the male coupling part 12. The first circumferential wall 17 delimits a first exterior pipe section 18 of increased exterior diameter in relation to the exterior diameter of the male coupling part 12. The first circumferential wall 17 extends axially into a second exterior pipe section 19 of increased exterior diameter in relation to the exterior diameter of the first exterior pipe section 18. The first exterior pipe section 18 has the seat 15, and the second exterior pipe section 19 provides the opening 20 of the first coupling component 4, and thus the passage for inserting the second coupling component 6.

(21) The second exterior pipe section 19 has a first lock slot 21 opposite a second lock slot 22. A first ring-shaped lock component 23 is arranged slidingly through the lock slots 21,22 in order to lock the first coupling component 4 and the second coupling component 6 firmly together and to easily de-couple said coupling component 4,6.

(22) The first ring-shaped lock component 23 has a first end 24 that, via opposite exterior straight slide surfaces 25,26, extends into an opposite second end 27. The second end 27 of the first ring-shaped lock component 23 has a spring member 28 that extends a sector of the circumference of the first ring-shaped lock component 23 to be radially flexible towards the center of the first ring-shaped lock component 23 to clamp around an inserted component, e.g. the second coupling component 4.

(23) The first end 24 and the second end 27 of the first ring-shaped lock component 23 is curved substantially to follow the circumference of the second exterior pipe section 19, but other curvatures are within the scope of the present invention.

(24) The length of the first lock slot 21 is selected to allow insertion of the first ring-shaped lock component 23 to allow the straight slide surfaces 25,26 to slide on slide means 28 on the interior perimeter of the second exterior pipe section 19. Such slide means could e.g. be slots, recesses, or shoulders, e.g. provided as or along opposite chords internally of the second exterior pipe section 19.

(25) The curved first end 24 and the curved second end 27 curve away from each other, and the longest length between the first end 24 and the second end 27 is selected to allow at least the first end 24 to protrude from the first lock slot 21 to be used as a press button for application of radial force to lock the second coupling component 6 to the first coupling component 4, which second coupling component 6 is inserted via the central opening 29 of the first ring-shaped lock component 23. The second end 27 of the first ring-shaped lock component 23 is kept inside the second exterior pipe section 19 due to the annular extent of the annular spring member 28 being longer than the annular length of the second lock slot 22.

(26) The free end 30 of the spring member 28 may be provided with first clamp means to clamp with second clamp means on any of the first ring-shaped lock component 23, the second exterior pipe section 19 or the second coupling component to ensure a firm coupling together of the first coupling component 4 and the second coupling component 6.

(27) The first ring-shaped lock component 23 may also serve to provide an eccentric arrangement of the second coupling component 6 inserted in the female coupling part 4 via the opening 29 to move e.g. a shoulder of the second coupling component 6 below e.g. a breast 37 of the female coupling part 4. The second end 27 of the first ring-shaped lock component 23 is set free of any engagement and/or eccentric arrangement by pushing said second end 27 radially towards the first lock slot 21 via the second lock slot 22. So the first ring-shaped lock component 23 can be moved fully in and out of the second exterior pipe section 19 via the first lock slot 21 but not out of the second lock slot 22, which second lock slot 22 serves as a stop when a pressure force is applied to the first ring-shaped lock component 23 by pushing the first end 24.

(28) The second coupling component 6 has a second interior pipe 31 that axially extends inside a second exterior pipe 32.

(29) The second coupling component 6 has a first end fitting 33 adapted for coupling to the female coupling part 11 of the first coupling component 4, and it is the first end fitting 33 that is inserted via the opening 20 of the female coupling part 4 and the opening 29 of first ring-shaped lock component 23 to temporarily lock the second coupling component 6 together with the female coupling component 4.

(30) Opposite the first end fitting 33 the second coupling component 6 has a second end fitting 34 adapted for coupling to any of the flexible annular double lumen tube 3 or to similarly configured annularly arranged flexible connection pieces of an annular double lumen device 2 to establish fluid communication to a first flow channel 35 and a second flow channel 36 of the annular double lumen tube 3 via the interconnected first coupling component 4 and the second coupling component 6.

(31) A first flow channel 35 and a second flow channel 36 are illustrated as being entirely concentric in FIG. 2, however because the interior flexible tube 3a is free to move radially inside the exterior flexible tube 3b concentricity is not always present and/or constant.

(32) At the first end fitting 33 the second interior pipe 31 protrudes axially beyond the second exterior pipe 32 with a pipe extension 37 that fits to pass sealingly through a central opening 38 of the basket-shaped gasket 16, which is inserted in the female coupling part 11. Furthermore, at the first end fitting 33 the second exterior pipe 32 has a tapering 39 towards the pipe extension 37, which tapering 39 mates sealingly inside the compartment 40 of the basket-shaped gasket 16 when the second coupling component 6 is inserted lengthwise into said compartment 40 of the basket-shaped gasket 16, which is situated at the seat 15 of the first coupling component 4.

(33) The gasket 16 has a gasket bottom 41 that extends into a circumferential gasket wall 42 provided with a plurality of annularly, spaced apart, flow openings 43 for establishing fluid communication between the gap 44 between the second interior pipe 31 and the second exterior pipe 32 of the second coupling component 6 and the gap 45 between the first interior pipe 13 and first exterior pipe 14 of the male coupling part 12 of the first coupling component 4.

(34) A free gasket end 46 of the basket-shaped gasket 16 opposite the gasket bottom 41 constitutes a sealing ring between the second exterior pipe 32 and the first exterior pipe 14 above the plurality of flow openings 43.

(35) The second interior pipe 31 and the second exterior pipe 32 are kept in annular spaced apart relationship by means of spacers 47 that extends radially between said second interior pipe 31 and said second exterior pipe 32. Such spacers may e.g. be ribs or struts.

(36) The first interior pipe 13 and the first exterior pipe 14 are also kept in annular spaced apart relationship by means of spacers (not shown) that extends radially between said first interior pipe 13 and said first exterior pipe 14 in a manner similar as for the second interior pipe 31 and the second exterior pipe 32.

(37) The second end fitting 34 and the male coupling part 12 both have an annular barb 48 in order to lock firmly to any of the annular double lumen tube 3 or to annularly arranged flexible connection pieces (not shown) of an annular double lumen device 2. The tapering 39 of the second exterior pipe 32 of the first end fitting 33 may serve the double function as also being a barb for some coupling applications. Also the second interior pipe 31 may have barbs to improve frictional engagement to flexible tubes.

(38) The first second coupling component 6 and the second coupling component 7 is an example of a coupling system for the flexible annular double lumen tube 3. The second coupling component 4 can be used at both the proximal end 5 and the distal end 8 of the flexible annular double lumen tube 3, and any of the end fittings 33,34 can be used for coupling to the flexible annular double lumen tube 3.

(39) In the perspective view of FIG. 5 the first coupling component 4 and the second coupling component 6 are assembled around the gasket 16, and the first ring-shaped lock component 23 locks these coupling components 4,6 together.

(40) The lengthwise sectional view of FIG. 6 is taken through axial spacers 47. It should however be understood that below the spacers 47 a first length of a continuous interior flow channel 49 is provided and surrounded by a first length of a continuous exterior flow channel 50.

(41) The first length of a continuous interior flow channel 49 is established by the lumen of the second interior pipe 31, the central opening 38 of gasket bottom 41 of the basket-shaped gasket 16, and the lumen of the first interior pipe 13.

(42) The first length of the continuous exterior flow channel 50 is established by the gap 44 between the second interior pipe 31 and the second exterior pipe 32, which gap 44 is in fluid communication with the gap 45 between the first interior pipe 13 and first exterior pipe 14 of the male coupling part 12 of the first coupling component 4 via the plurality of annularly arranged flow openings 43 of the basket-shaped gasket 16.

(43) FIG. 7 is a fragmentary perspective view of a flared end 51 of the irrigation catheter 2, which is axially aligned with the second coupling component 6 of the tube coupling system of the present invention.

(44) The irrigation catheter 2 can e.g. be the catheter described in the applicant's international patent application no. PCT/DK2017/050338, or the modification thereof seen in the axial sectional view of FIG. 8 and seen in fragment in FIG. 7.

(45) The modified catheter 2 has annular arranged axially extending flow channels in form of axial flow conduits 54,55. The axial flow conduits 54,55 include an inner conduit 54 for delivering an irrigation liquid out through a free end 52 of the modified catheter 2 opposite the flared end 51 and an outer conduit 55 surrounding the inner conduit 54, which outer conduit 55 serves to deliver an expansion liquid to the expandable cuff (not shown in FIG. 8). The expansion liquid and the irrigation liquid may both be water or saline from the same reservoir (not shown) and the expanded cuff 10 be emptied into the body cavity into which the catheter part 53 opposite the flared end 51 is inserted and fixed by means of the expanded cuff. Suitable valve systems for this purpose may include but is not limited to the valve structures and valve principle described in the applicant's international patent applications no. PCT/DK2011/050021, PCT/DK2017/050338, and PCT/DK2010/050219.

(46) The annularly arranged outer conduit 55 and the inner conduit 54 of the irrigation catheter 2 terminate at the flared end 51 into respective annularly arranged flexible outer connection piece 56 around inner connection piece 57, such as flexible tube pieces. Opposite the outer connection piece 56 the outer conduit 55 has an expansion fluid outlet 58 for inflating the cuff (not shown) and opposite the inner connection piece 57 the inner conduit 54 has one or more irrigation liquid outlets 59 for expelling irrigation liquid into the body cavity.

(47) The annularly arranged flexible connection pieces 56,57 on the rigid irrigation catheter 2 can be made by 2K injection molding.

(48) The tube coupling system for arranging the flexible annular double lumen tube in fluid communication with a reservoir of irrigation liquid and a reservoir of expansion liquid further includes a flow converter component 9, e.g. the flow converter component 9 seen in the perspective exploded view of FIG. 9.

(49) As seen in FIG. 1 when a second coupling component 7 is secured to the distal end 8 of the flexible annular double lumen tube 3 in a manner similar to the manner the first second coupling component 6 is secured to the proximal end of the flexible annular double lumen tube 3 an associated first end fitting 33 is exposed to connect to the flow converter component 9. The flow converter component 9 is adapted for converting a parallel flow from parallel tubes into an annular flow through the flexible annular double lumen tube 3 via the first end fitting 33 of the second coupling component 7.

(50) In order to lock the first end fitting 33 firmly together with the flow converter component 9, said flow converter component 9 has a second ring-shaped lock component 60 and a basket-shaped gasket 16. The second ring-shaped lock component 60 has the same functionality and overall design as the first lock component 23, including being insertable via a lock slot, a third lock slot 61 that extends radial across the flow converter component 9. The second ring-shaped lock component 60 also has an annular spring member 62 with a free end 63 provided with second clamp means (not shown) to clamp with second clamp means on any of the second ring-shaped lock component 61, or an interior coupling component of a main converter body in form of a flow converter housing 64.

(51) As seen in FIGS. 9 and 10 the flow converter component 9 has a first converter end 65 adapted to couple together with the second end fitting 34 of the second coupling component 6, and, as seen in FIG. 11, a second converter end 66 opposite the first converter end 65 has parallel coupling ports 67,68 adapted to dock to a parallel terminals of a valve (not shown) or couple directly to parallel flexible tubes (not shown). The first converter end 65 merges internally into the second converter end 66 via an orifice partition 69, which orifice partition 69 has a first converter opening 70a that can provide fluid communication between the second interior pipe 31 and one of a first coupling port 67, as indicated by arrow F1 in the axial sectional view of FIG. 12, and a second converter opening 70h that can provide fluid communication between the annular flow gap 44 between the second interior pipe 31 and the second exterior pipe 32 and a second coupling port 68 via the flow openings 43 of the basket-shaped gasket 16, as indicated by arrow F2 in the axial sectional view of FIG. 12, and as seen in the front view of FIG. 13.

(52) The first converter end 65 of the housing 64 of the flow converter component 9 has the third lock slot 61 from which a first end 71 of the second ring-shaped lock component 60 protrudes to act as a pressure button to apply pressure to the spring member 62 at the opposite second end 72. The opposite second end 72 is accessible from outside housing 64 via a fourth lock slot 73 in order to release the locking engagement between the first end fitting 33 and the first converter end 65, when the first end fitting 33 is inserted via the central opening 75 of the second ring-shaped lock component 60 and the bore 74 of the first converter end 65.

(53) The flexible annular double lumen tube and at least the first coupling component and the second coupling component can be implemented in many applications involving flow through tubes. The exterior and interior diameter of the coupling components are easily determined based on the diameter and the wall thickness of the exterior and interior diameters of the interior flexible tube and the exterior flexible tube, or vice versa by establishing the exterior and interior diameters of the interior flexible tube and the exterior flexible tube based on the exterior and interior diameter of the coupling components.