ULTRAVIOLET IRRADIATION DEVICE
20230310676 · 2023-10-05
Assignee
Inventors
Cpc classification
G02B5/208
PHYSICS
B08B7/0035
PERFORMING OPERATIONS; TRANSPORTING
A61L2202/11
HUMAN NECESSITIES
A61N5/0624
HUMAN NECESSITIES
International classification
Abstract
An ultraviolet irradiation device includes a light source that emits light showing light intensity in a first wavelength band of 200 nm to 235 nm and a second wavelength band of 240 nm to 280 nm; an optical filter that suppresses the light intensity in the second wavelength band and has transmittance characteristics according to an incident angle of the light emitted from the light source. A first/second angular distribution of light is obtained from a spectrum for each light distribution angle of the light emitted from the optical filter. The first angular distribution of light has a first angle of a light beam showing maximum intensity, the first angle substantially matching with a second angle of a light beam showing maximum intensity in the second angular distribution of light.
Claims
1. An ultraviolet irradiation device comprising: a light source that emits light showing light intensity in a first wavelength band of 200 nm to 235 nm and a second wavelength band of 240 nm to 280 nm and having at least a part of a main emission wavelength band belonging to the first wavelength band; an optical filter that suppresses the light intensity in the second wavelength band and has transmittance characteristics according to an incident angle of the light emitted from the light source, wherein, regarding a first angular distribution of light obtained from a spectrum for each light distribution angle of the light emitted from the optical filter by integrating the light intensity with a wavelength and showing an integrated value for each light distribution angle, the light intensity being in a wavelength band where the main emission wavelength band overlaps the first wavelength band, and regarding a second angular distribution of light obtained from the spectrum for each light distribution angle by integrating the light intensity in the second wavelength band with a wavelength and showing an integrated value for each light distribution angle, the first angular distribution of light has a first angle of a light beam showing maximum intensity, the first angle substantially matching with a second angle of a light beam showing maximum intensity in the second angular distribution of light.
2. The ultraviolet irradiation device according to claim 1, wherein the first angle and the second angle are both between −10 degrees and +10 degrees.
3. The ultraviolet irradiation device according to claim 2, wherein, in the first angular distribution of light, the light intensity of the light beam having a light distribution angle of 40 degrees is smaller than the light intensity of the light beam having the first angle, and the light intensity of the light beam having a light distribution angle of 70 degrees is smaller than the light intensity of the light beam having the light distribution angle of 40 degrees, and in the second angular distribution of light, the light intensity of the light beam having a light distribution angle of 40 degrees is smaller than the light intensity of the light beam having the second angle, and the light intensity of the light beam having a light distribution angle of 70 degrees is smaller than the light intensity of the light beam having the light distribution angle of 40 degrees.
4. The ultraviolet irradiation device according to claim 1, wherein, in a spectrum of light emitted from the optical filter, regarding a first integrated light intensity obtained by integrating the light intensity of a wavelength band in which the main emission wavelength band overlaps the first wavelength band and a second integrated light intensity obtained by integrating the light intensity in the second wavelength band, the second integrated light intensity is 1.0% or less of the first integrated light intensity.
5. The ultraviolet irradiation device according to claim 4, wherein the second integrated light intensity is 0.1% or less of the first integrated light intensity.
6. The ultraviolet irradiation device according to claim 1, wherein the optical filter includes, at a subsequent stage, a diffusion part that diffuses emitted light of the optical filter.
7. The ultraviolet irradiation device according to claim 1, wherein the optical filter has an average transmittance for light in a wavelength band in which the main emission wavelength band overlaps the first wavelength band, the average transmittance showing a decreasing tendency as the incident angle on the optical filter increases from 20 degrees to 60 degrees, and the optical filter has the average transmittance of the optical filter for the light in the second wavelength band, the average transmittance showing an increasing tendency as the incident angle on the optical filter increases from 30 degrees to 60 degrees.
8. The ultraviolet irradiation device according to claim 2, wherein, in a spectrum of light emitted from the optical filter, regarding a first integrated light intensity obtained by integrating the light intensity of a wavelength band in which the main emission wavelength band overlaps the first wavelength band and a second integrated light intensity obtained by integrating the light intensity in the second wavelength band, the second integrated light intensity is 1.0% or less of the first integrated light intensity.
9. The ultraviolet irradiation device according to claim 8, wherein the second integrated light intensity is 0.1% or less of the first integrated light intensity.
10. The ultraviolet irradiation device according to claim 7, wherein the optical filter includes, at a subsequent stage, a diffusion part that diffuses emitted light of the optical filter.
11. The ultraviolet irradiation device according to claim 7, wherein the optical filter has an average transmittance for light in a wavelength band in which the main emission wavelength band overlaps the first wavelength band, the average transmittance showing a decreasing tendency as the incident angle on the optical filter increases from 20 degrees to 60 degrees, and the optical filter has the average transmittance of the optical filter for the light in the second wavelength band, the average transmittance showing an increasing tendency as the incident angle on the optical filter increases from 30 degrees to 60 degrees.
12. The ultraviolet irradiation device according to claim 3, wherein, in a spectrum of light emitted from the optical filter, regarding a first integrated light intensity obtained by integrating the light intensity of a wavelength band in which the main emission wavelength band overlaps the first wavelength band and a second integrated light intensity obtained by integrating the light intensity in the second wavelength band, the second integrated light intensity is 1.0% or less of the first integrated light intensity.
13. The ultraviolet irradiation device according to claim 12, wherein the second integrated light intensity is 0.1% or less of the first integrated light intensity.
14. The ultraviolet irradiation device according to claim 3, wherein the optical filter includes, at a subsequent stage, a diffusion part that diffuses emitted light of the optical filter.
15. The ultraviolet irradiation device according to claim 3, wherein the optical filter has an average transmittance for light in a wavelength band in which the main emission wavelength band overlaps the first wavelength band, the average transmittance showing a decreasing tendency as the incident angle on the optical filter increases from 20 degrees to 60 degrees, and the optical filter has the average transmittance of the optical filter for the light in the second wavelength band, the average transmittance showing an increasing tendency as the incident angle on the optical filter increases from 30 degrees to 60 degrees.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0066] The drawings are shown using an XYZ coordinate system as appropriate. The specification is described with reference to the XYZ coordinate system as appropriate. In describing directions in the present specification, in the case of distinguishing whether the direction is positive or negative, the positive or negative symbol is added, such as the “+X direction” or the “−X direction”. In the case where there is no need to distinguish between positive and negative directions, the direction is simply described as the “X direction”. Namely, in the present specification, in the case where the direction is simply described as the “X direction”, both “+X direction” and “−X direction” are included. The similar applies to the Y direction and the Z direction.
[Outline of Ultraviolet Irradiation Device]
[0067] An outline of an embodiment of an ultraviolet irradiation device is described with reference to
[0068] As shown in
[0069]
[0070] The ultraviolet light emitted from the light source 30 exhibits a spectrum that has a main emission wavelength band MB between 216 nm or more and 223 nm or less. The main emission wavelength band MB is a wavelength band showing light intensity of 10% or more of the maximum intensity in the light source 30.
[0071] As shown in
[0072] In the present embodiment, the excimer lamp in which Kr gas and Cl gas are sealed is employed as the light source 30, but the present invention is not limited thereto. An excimer lamp filled with another gas (for example, an excimer lamp filled with Kr gas and Br gas and having the maximum intensity in the vicinity of 207 nm) may be adopted as the light source 30. In addition, a solid state light source such as a light-emitting diode (LED) may be adopted as the light source 30.
[0073] In the case of the excimer lamp in which Kr gas and Cl gas are sealed, the entire main emission wavelength band MB belongs to the first wavelength band of 200 nm to 235 nm. However, the entire main emission wavelength band MB may not be located in the first wavelength band. At least a part of the main emission wavelength band MB may belong to the first wavelength band. The light source 30 in which at least a part of the main emission wavelength band belongs to the first wavelength band includes, for example, a light source in which the upper limit of the main emission wavelength band MB exceeds 235 nm. Examples of the light source having the upper limit of the main emission wavelength band MB exceeding 235 nm include solid state light sources such as LEDs.
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[0075] In a case where the light source 30 is an excimer lamp extending in one direction (Y direction in this example) as shown in
[Optical Filter]
[0076] The optical filter 40 mainly transmits light in the first wavelength band (200 nm to 235 nm) and mainly reflects light belonging to the second wavelength band (240 nm to 280 nm). The optical filter 40 of the present embodiment transmits the entire main emission wavelength band MB. However, the optical filter 40 only needs to transmit at least a part of the main emission wavelength band MB.
[0077] For a spectrum of light transmitted through the optical filter 40 and emitted from the ultraviolet irradiation device 1, a value obtained by integrating light intensity with a wavelength is referred to as a first integrated light intensity, wherein the light intensity is integrated in the first wavelength band overlapping the main emission wavelength band MB and the first wavelength band (200 nm to 235 nm). In the present embodiment in which the entire main emission wavelength band MB (216 nm or more and 223 nm or less) is in the first wavelength band, a value obtained by integrating the light intensity of the main emission wavelength band MB with a wavelength corresponds to the first integrated light intensity. A value obtained by integrating light intensity in the entire second wavelength band (240 nm to 280 nm) with a wavelength is referred to as a second integrated light intensity.
[0078] When the maximum value (for example, in a case where the emission angle of the optical filter 40 is 0°) of the first integrated light intensity is compared with the second integrated light intensity, the second integrated light intensity is very small with respect to the maximum value of the first integrated light intensity. Specifically, the second integrated light intensity is 3% or less, more preferably 2% or less, and still more preferably 1% or less to the maximum value of the first integrated light intensity.
[0079] The optical filter 40 includes a dielectric multilayer film formed on a base material. Examples of the dielectric multilayer film include a dielectric multilayer film in which hafnium oxide (HfO.sub.2) layers and silicon dioxide (SiO.sub.2) layers are alternately laminated, and a dielectric multilayer film in which SiO.sub.2 layers and aluminum oxide (Al.sub.2O.sub.3) layers are alternately laminated. The dielectric multilayer film in which the HfO.sub.2 layers and the SiO.sub.2 layers are alternately laminated can reduce the number of layers for obtaining the same wavelength-selective characteristics as compared with the dielectric multilayer film in which the SiO.sub.2 layers and the Al.sub.2O.sub.3 layers are alternately laminated, and thus can increase the transmittance of the selected ultraviolet light.
[0080] A base material of the optical filter 40 is made of material that can transmit ultraviolet light included in the first wavelength band of 200 nm to 235 nm. As the specific material for the base material, the following can be adopted which is a ceramic-based material such as silica glass, borosilicate glass, sapphire, magnesium fluoride material, calcium fluoride material, lithium fluoride material, and barium fluoride material, or a resin-based material such as a silicon resin and a fluororesin.
[0081] The transmittance of the ultraviolet light transmitted through the optical filter 40 changes depending on an incident angle θ incident on the optical filter 40 and a wavelength band range of the ultraviolet light to be transmitted. As shown in
[0082] As an evaluation method of transmittance characteristics of the optical filter 40, there is a method of obtaining and using an average transmittance in a specific wavelength band according to the incident angle. The average transmittance in a specific wavelength band is obtained from a transmission spectrum T(λ, θ) for each incident angle of the optical filter 40. A method of obtaining the transmission spectrum T(λ, θ) for each incident angle is described later.
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[0085] From
[Light Angular Distribution of Target Light/Harmful Light]
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[0088] In each of the first angular distribution of light and the second angular distribution of light, the horizontal axis represents the light distribution angle (deg.), and the vertical axis represents the light intensity I(θ). Note that it should be understood that the light distribution angle (deg.) and the light intensity I(θ) are similarly defined as in
[0089] From the first angular distribution of light in
[0090] As both the light distribution angle (first angle) of the light beam indicating the maximum intensity in the first angular distribution of light and the light distribution angle (second angle) of the light beam indicating the maximum intensity in the second angular distribution of light become closer to 0 degrees, the positions (P1, P2) where the light intensity is monitored can be set in the vicinity of the optical axis Lc of the emitted light. As a result, the adjustment of the ultraviolet irradiation device 1 according to the relaxation of the TLV becomes simple.
[0091] According to
[0092] Further, according to
[Method of Matching Second Angle with First Angle]
[0093] As shown in
[0094] The method (I) of adjusting the incident angle incident on the optical filter 40 is described. When the light distribution angle of the emitted light from the light source 30 is small, the target light is easily transmitted and the harmful light is not easily transmitted. In the light source 30, for example, the absolute value of the light distribution angle that is a half value of the maximum intensity of the emitted light is preferably within 60 degrees, and more preferably within 40 degrees.
[0095] An example of a method of adjusting the light distribution angle of the light source 30 is described. For example, in a case where the surfaces of the pair of electrodes 30b function as reflecting surfaces of emitted light from the light-emitting tubes 30a, the incident angle incident on the optical filter 40 can be adjusted by adjusting the shape of each of the electrodes 30b.
[0096] The incident angle at which the emitted light from the light source 30 is incident on the optical filter 40 may be adjusted by arranging a transmission optical system such as a lens between the light source 30 and the optical filter 40. In addition, the incident angle incident on the optical filter 40 may be adjusted by changing the shape of the light source 30 itself.
[0097] In the method (II) of using the optical filter 40 having appropriate transmittance characteristics, in the optical filter 40, the transmittance characteristics according to the incident angle change when a composition, a layer thickness, the number of laminated layers, and the like of the dielectric multilayer film change. An intrinsic angular distribution of light is determined by the transmittance characteristics according to the incident angle. Therefore, by obtaining the angular distribution of light, the optical filter 40 having desired transmittance characteristics according to the incident angle is designed or selected.
[Method of Obtaining Angular Distribution of Light]
[0098] An example of a method of obtaining the angular distribution of light is described. The angular distribution of light of the optical filter 40 can be obtained by performing the following steps (a) to (e). As described above, after the angular distribution of light is obtained, the first angle of the light beam indicating the maximum value of the integrated light intensity in the first angular distribution of light is compared with the second angle of the light beam indicating the maximum value of the integrated light intensity in the second angular distribution of light. Then, depending on whether the difference between the first angle and the second angle is small or not, the transmittance characteristics according to the incident angle of the optical filter 40 is determined to be appropriate or not.
(a) Measurement of a Spectrum of Light Emitted from the Light Source 30
[0099] Light intensity I(λ) emitted from the light source 30 is measured using a spectroscope to obtain a spectrum. In this measurement, for example, the emitted light from the ultraviolet irradiation device 1 may be measured in a state where the optical filter 40 is removed from the ultraviolet irradiation device 1. The wavelength to be measured is in a wavelength range (in the present embodiment, a range from 200 nm to 280 nm) including the target light and the harmful light. The measurement result is shown as, for example, a graph in which the wavelength (nm) is plotted on the horizontal axis and the relative intensity with the intensity of the wavelength showing the maximum intensity as 100% is plotted on the vertical axis as shown in
(b) Measurement of a Transmission Spectrum of the Optical Filter 40 for Each Incident Angle
[0100] The optical filter 40 to be a candidate is prepared, and the transmission spectrum T(λ, θ) of the optical filter 40 alone for each incident angle is obtained. For example, as shown in
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(c) Calculation of the Transmission Spectrum of the Emitted Light of the Optical Filter for Each Incident Angle
[0103] By multiplying the light intensity I(λ) obtained in (a) by the transmission spectrum T(λ, θ) of the optical filter 40 obtained in (b), light intensity I.sub.FO(λ, θ) of the emitted light transmitted through the optical filter 40 for each incident angle is obtained. That is, the light intensity I.sub.FO(λ, θ) of the light emitted from the optical filter 40 for each incident angle is expressed by the following formula (1).
[Formula 1]
I.sub.FO(λ, θ)=I(λ)×T(λ, θ) (1)
[0104] In
(d) Calculation of Integrated Intensity of the Harmful Light
[0105] By using the light intensity I.sub.FO(λ, θ) of the emitted light obtained in (c), integrated intensity S.sub.B2(θ) of the second wavelength band (240 to 280 nm) indicating the harmful light is obtained. The integrated intensity S.sub.B2(θ) of the second wavelength band is expressed by the following formula (2).
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(e) Calculation of an Angular Distribution of the Emitted Light from an Ultraviolet Irradiation Device Without the Optical Filter 40
[0107] An angular distribution of the light emitted from an ultraviolet irradiation device 10 without the optical filter 40 is obtained by the following procedure. First, for example, as shown in
[Formula 3]
I(θ)=E(θ)×(cos θ).sup.3 (3)
[0108] For example, as shown in
[0109] By multiplying the light intensity I(θ) by the integrated intensity S.sub.B2(θ) in the second wavelength band, a second angular distribution I.sub.B2(θ) that is a light intensity distribution according to the light distribution angle of the harmful light emitted from the ultraviolet irradiation device 1 is obtained. That is, the second angular distribution I.sub.B2(θ) of the harmful light is obtained by the following formula (4).
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[0111] The method of obtaining the angular distribution of light has been described above by taking the harmful light as an example. A first angular distribution I.sub.B1(θ) of the target light can be obtained by the similar method as described above.
[0112] Comparison between the second angular distribution I.sub.B2(θ) in
[0113] The embodiment of the ultraviolet irradiation device has been described above. However, the present invention is not limited to the above embodiment, and various changes or modifications may be made to the above embodiment without departing from the spirit of the present invention.
[0114] As an improvement example, as shown in
[0115] More specifically, in the conventional ultraviolet irradiation device shown in
[0116] On the other hand, in the present invention, as described above, both the light distribution angle (first angle) of the light beam indicating the maximum intensity in the first light distribution angle distribution and the light distribution angle (second angle) of the light beam indicating the maximum intensity in the second angular distribution of light become closer to 0 degrees. That is, the position P1 irradiated with the light beam indicating the maximum intensity of the target light becomes close to the position P2 irradiated with the light beam indicating the maximum intensity of the harmful light. Therefore, when the emitted light from the optical filter 40 is diffused by the diffusion part 70, the ratio of the harmful light included in the diffused light maintains the reference or is reduced to be lower than the reference. Therefore, management in terms of safety is easier, and the ultraviolet light can be spread in a wide range in a more preferable state. The diffusion part 70 is, for example, a plate-like or film-like optical member.
[0117] The optical filter 40 may be disposed in the vicinity of the light source 30 instead of being disposed in the light extraction part 20. In addition, the optical filter 40 may be disposed as a part of the light source 30, for example, in a sealing body of the lamp.