Expandable mesh with locking feature
11771541 · 2023-10-03
Assignee
Inventors
Cpc classification
A61F2220/0075
HUMAN NECESSITIES
A61B2017/00619
HUMAN NECESSITIES
B23P19/00
PERFORMING OPERATIONS; TRANSPORTING
A61F2220/0033
HUMAN NECESSITIES
A61B17/0057
HUMAN NECESSITIES
A61F2/0063
HUMAN NECESSITIES
International classification
A61F2/00
HUMAN NECESSITIES
Abstract
The present embodiments provide an expandable mesh comprising a first coupling element, a second coupling element, and an intermediate portion disposed between the first coupling element and the second coupling element. Proximal retraction of the first coupling element relative to the second coupling element causes the intermediate portion to flare out to an enlarged width. In one embodiment, the first coupling element comprises a first tube and the second coupling element comprises a second tube.
Claims
1. A method for treating a perforation in tissue of a patient, the method comprising: delivering a mesh material received in a delivery state within a lumen of an insertion tool into the patient, the mesh material in the delivery state having first and second coupling elements disposed at separate locations and an intermediate portion disposed between the first coupling element and the second coupling element and including an everted portion of the mesh; deploying the mesh material from the lumen of the insertion tool; proximally retracting the first coupling element relative to the second coupling element to cause the intermediate portion to flare out to an enlarged width for covering the perforation, wherein the proximally retracting causes an interference fit between the first and second coupling elements, and wherein, during the interference fit, a distal end of the first coupling element is located distal to a proximal end of the second coupling element; and covering the perforation with the mesh having the intermediate portion flared out to the enlarged width.
2. The method of claim 1, wherein, during the interference fit, a proximal end of the first coupling element also is located distal to the proximal end of the second coupling element.
3. The method of claim 1, wherein in the delivery state the first and second coupling elements lack an axial overlap.
4. The method of claim 1, wherein a first tether is secured to the first coupling element, and wherein the proximally retracting the first coupling element includes proximally retracting the first tether.
5. The method of claim 4, further comprising advancing a graft material having a first bore formed therein over the first tether to permit the graft material to be advanced relative to the first coupling element.
6. The method of claim 5, wherein a proximal end of the first tether is disposed through the first bore of the graft material and extends outside of the patient.
7. The method of claim 5, wherein the graft material comprises a second bore, wherein the second bore is advanced over a second tether at a time when the first bore is simultaneously advanced over the first tether, and wherein the method further includes tying first and second tethers together in a manner that secures the graft material adjacent to the patient tissue and the mesh material.
8. A method for treating a perforation in tissue of a patient, the method comprising: delivering a mesh material received in a delivery state within a lumen of an insertion tool into the patient, the mesh material in the delivery state having first and second coupling elements disposed at separate locations and an intermediate portion disposed between the first coupling element and the second coupling element and including an everted portion of the mesh; deploying the mesh material from the lumen of the insertion tool; proximally retracting the first coupling element relative to the second coupling element to cause the intermediate portion to flare out to an enlarged width, wherein the proximally retracting the first coupling element comprises retracting a first tether secured to the first coupling element; and covering the perforation with the mesh having the intermediate portion flared out to the enlarged width.
9. The method of claim 8, wherein a proximal end of the first tether is disposed outside of the patient.
10. The method of claim 8, wherein the mesh material is an absorbable mesh material.
11. The method of claim 8, wherein the proximally retracting causes an interference fit between the first and second coupling elements, and wherein, during the interference fit, a distal end of the first coupling element is located distal to a proximal end of the second coupling element.
12. The method of claim 11, wherein, during the interference fit, a proximal end of the first coupling element also is located distal to the proximal end of the second coupling element.
13. The method of claim 8, comprising: advancing a graft material having a first bore formed therein over the first tether to permit the graft material to be advanced relative to the first coupling element.
14. The method of claim 1, wherein the enlarged width of the intermediate portion is greater than an inner diameter of the perforation.
15. The method of claim 14, wherein the perforation comprises a perforation in a body wall, wherein the delivering comprises delivering the mesh material to the perforation from a proximal side of the body wall, and wherein during the proximally retracting the intermediate portion is positioned on a distal side of the body wall.
16. The method of claim 15, wherein the perforation in a body wall comprises an abdominal hernia.
17. The method of claim 8, wherein the enlarged width of the intermediate portion is greater than an inner diameter of the perforation.
18. The method of claim 17, wherein the perforation comprises a perforation in a body wall, and wherein the delivering comprises delivering the mesh material to the perforation from a proximal side of the body wall, and wherein during the proximally retracting the intermediate portion is positioned on a distal side of the body wall.
19. The method of claim 18, wherein the perforation in a body wall comprises an abdominal hernia.
20. A method for using an expandable mesh, the method comprising: delivering a mesh material having first and second coupling elements disposed at separate locations, wherein an intermediate portion is disposed between the first coupling element and the second coupling element; proximally retracting the first coupling element relative to the second coupling element to cause the intermediate portion to flare out to an enlarged width, wherein there is an interference fit between the first and second coupling elements upon proximal retraction of the first coupling element relative to the second coupling element, and wherein, during the interference fit, a distal end of the first coupling element is located distal to a proximal end of the second coupling element; advancing a graft material having a first bore formed therein over the first tether to permit the graft material to be advanced relative to the first coupling element; and wherein the graft material comprises a second bore, wherein the second bore is advanced over a second tether at a time when the first bore is simultaneously advanced over the first tether, and wherein the first and second tethers are tied together in a manner that secures the graft material adjacent to tissue and the mesh material.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention can be better understood with reference to the following drawings and description. The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. Moreover, in the figures, like referenced numerals designate corresponding parts throughout the different views.
(2)
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(10) In the present application, the term “proximal” refers to a direction that is generally towards a physician during a medical procedure, while the term “distal” refers to a direction that is generally towards a target site within a patient's anatomy during a medical procedure. Thus, “proximal” and “distal” portions of a device or bodily region may depend on the point of entry for the procedure (e.g., percutaneously versus laparoscopically or endoscopically).
(11) Additionally, it is noted that when manufacturing a device according to one embodiment, an eversion step is performed whereby a portion that was originally a distal region of the device becomes a proximal region. For clarity, the region that is originally near a proximal end will be referred to as the first end, while the region that is originally near a distal end will be referred to as the second end.
(12) Referring to
(13) The mesh 20 can be fashioned from absorbable or non-absorbable mesh or biologic implant. By way of example, and without limitation, the mesh material may comprise polypropylene, polyethylene, glycolide/L-lactide copolymer, PTFE, nylon, polyurethane, PEEK, PLGA, PGA, polycaprolactone, carbothane, polydioxanone, or any copolymer of the aforementioned list.
(14) Referring to
(15) Since the first tube 30 is formed around the first mandrel 90, the first tube 30 comprises an inner diameter that is only slightly larger than the outer diameter D.sub.1 of the first mandrel 90. Further, the first tube 30 comprises an outer diameter D.sub.A, as shown in
(16) The first tube 30 is formed such that it comprises a length X.sub.1, as shown in
(17) In one exemplary technique, the first end 22 of the mesh 20 may be secured as the first tube 30 by melting or heat-shrinking the mesh material upon itself along the first end 22. In alternative embodiments, the first end 22 of the mesh 20 may be secured as the first tube 30 using a separate biocompatible adhesive, one or more biocompatible sutures, or other mechanisms that can maintain the structural integrity of the tubular shape for the purposes explained below.
(18) Referring now to
(19) Referring to
(20) In one embodiment, the mesh 20 is disposed over a second mandrel 92 having an outer diameter D.sub.2, as shown in
(21) The outer diameter D.sub.A of the first tube 30 is dimensioned to engage the inner diameter D.sub.B of the second tube 40 using a friction fit, as explained further in
(22) Referring still to
(23) An intermediate portion 50 of the mesh 20, which is neither part of the first tube 30 nor the second tube 40, remains after formation of the first and second tubes 30 and 40. The intermediate portion 50 of the mesh 20 may comprise the original mesh material, e.g., untreated by heat or other techniques used to form the tubes 30 and 40, and spans from the distal end 34 of the first tube 30 to the distal end 44 of the second tube 40, as shown in
(24) The intermediate portion 50 of the mesh 20 includes the everted portion of the mesh, as shown in
(25) Further, it is noted that an axial spacing X.sub.3 is provided between the first and second tubes 30 and 40, as shown in
(26) Referring to
(27) In a delivery state, the mesh 20 is housed within a lumen 72 of the insertion tool 70, as shown in
(28) The insertion tool 70 may be advanced to a target site using various known techniques, depending on the desired treatment modality. For example, and without limitation, in one embodiment the mesh 20 may be used to treat an opening 75 of a hernia within tissue 74 of the abdominal wall, as depicted in
(29) The initial stages of the hernia repair may be performed using various techniques, for example, an open technique, a laraposcopic technique, an endoscopic technique, or a percutaneous technique. In an open technique, an incision may be made in the abdominal wall and the hernia may be repaired using generally known principles.
(30) In a laparoscopic technique, two or three smaller incisions may be made to access the hernia site. A laparoscope may be inserted into one incision, and surgical instruments may be inserted into the other incision(s) and the hernia may be repaired in a similar fashion as the open procedure.
(31) In an endoscopic technique, an endoscope is used instead of the laparoscopic devices, and no visible incisions may be made on the skin of the patient. In particular, the endoscope may be advanced through a bodily lumen such as the alimentary canal, with an access hole being created through the alimentary canal, to obtain peritoneal access to the hernia. One or more components, such as the insertion tool 70, may be advanced through a working lumen of the endoscope. The distal end of the insertion tool 70 may be viewed via optical elements of the endoscope, which may comprise fiber optic components for illuminating and capturing an image distal to the endoscope.
(32) The percutaneous approach is similar to the laparoscopic approach, however, in the percutaneous approach the insertion tool 70 may be advanced directly through a patient's abdominal skin. In particular, with the components loaded, the insertion tool 70 is advanced directly through the abdominal skin, through the tissue 74, and may be advanced just distal to the opening 75 and into the peritoneum. In order to optimally visualize the insertion tool 70, a laparoscopic viewing device may be positioned in the peritoneum, or an endoscope may be translumenally advanced in proximity to the target site, as noted above. Alternatively, the insertion tool 70 and markers disposed thereon may be viewed using fluoroscopy of other suitable techniques.
(33) After gaining access to the opening 75 or target site using any of the above-referenced techniques, the insertion tool 70 may be used to deliver the mesh 20. The mesh 20 may be advanced within the lumen 72 of the insertion tool 70, e.g., using a stylet, and then may be positioned such that the second tube 40 is aligned near the distal end 73 of the insertion tool 70. At this time, a majority of the intermediate portion 50 of the mesh 20 may be disposed distally beyond the distal end 73 of the insertion tool 70. As will be appreciated, the distal end 73 of the insertion tool 70, and any of the first and second tubes 30 and 40, may comprise radiopaque markers or features that facilitate visualization of relative components positions by a physician during such delivery.
(34) Referring to
(35) As the first tether 60 is proximally retracted and the first tube 30 is retracted proximally relative to the second tube 40, the intermediate portion 50 of the mesh 20 expands radially outward to the width w, as depicted in
(36) As explained in detail above, the first and second tubes 30 and 40 may comprise diameters that are dimensioned to securely engage each other with a friction fit, and may comprise constant diameters or tapered shapes to facilitate a secure engagement upon retraction of the first tube 30 relative to the second tube 40. A secure engagement between the first and second tubes 30 and 40 therefore may be provided.
(37) In addition to, or in lieu of, the friction fit noted above, another locking mechanism may be used to securely hold the first and second tubes 30 and 40 relative to each other. For example, and without limitation, an exterior surface of the first tube 30 may engage an interior surface of the second tube 40 using a one-way ratcheting mechanism, which can permit incremental securement to incrementally adjust the width w of the intermediate portion 50 of the mesh 20. An example of interlocking components 39 and 49 of a ratchet arrangement is shown in the embodiment of
(38) If the mesh 20 is used to treat the opening 75 of a hernia within tissue 74 of the abdominal wall, the intermediate portion 50 of the mesh 20 may be anchored within the opening 75 of the hernia and/or distal to the opening 75. If deployed within the opening 75, the width w of the mesh 20 may be larger than an inner diameter of the opening 75 to secure the mesh 20 within the opening 75 using a friction fit. Alternatively, the mesh 20 may be deployed distal to the opening 75, as depicted in
(39) Referring to
(40) In use, the proximal end of the first tether 60 is disposed through the first bore 81 of the graft member 80 outside of the patient, and the graft member 80 is advanced distally relative to the first tether 60. The graft member 80 may be delivered through the insertion tool 70. Alternatively, the graft member 80 may be delivered directly through a trocar, e.g., a 5 mm trocar. When ejected from the insertion tool 70 or the trocar, the graft member 80 then is positioned in place relative to the tissue 74 using a suitable grasping device, or a pusher tube or the insertion tool 70 itself, such that the graft member 80 is adjacent to the tissue 74 and covering the opening 75, as shown in
(41) Optionally, a second tether (not shown) may be provided in a similar manner to the first tether 60. In this embodiment, the graft member 80 may comprise a second bore, whereby the first bore 81 of the graft member 80 is advanced over the first tether 60 and the second bore of the graft member 80 is simultaneously advanced over the second tether. In this example, a suture tying device may be used to tie the first and second tethers together in a manner that secures the graft member 80 adjacent to the tissue 74 and the mesh 20. By way of example, and without limitation, one suitable suture tying device is disclosed in U.S. Pat. No. 8,740,937, the disclosure of which is hereby incorporated by reference in its entirety. Upon completion of the tying procedure, the one or more tethers may be cut by a suitable device, such as laparoscopic scissors, leaving the mesh 20 and the graft member 80 in place as shown in
(42) Advantageously, using the mesh 20, the first tether 60 (and optionally a second tether), and the graft member 80 in combination, along with the techniques described, an enhanced mesh anchoring and graft member attachment may be achieved to comprehensively treat the opening 75. Further, the coupling of the mesh 20 to the graft member 80 provides an enhanced seal relative to a plug alone, and the secure attachment of the mesh 20 to the graft member 80 may further reduce the rate of migration of the mesh 20.
(43) The graft member 80 may comprise any suitable material for covering the opening 75 and substantially or entirely inhibiting the protrusion of abdominal matter. In one embodiment, the graft member 80 may comprise small intestinal submucosa (SIS), such as BIODESIGN® SURGISIS® Tissue Graft, available from Cook Biotech, Inc., West Lafayette, Ind., which provides smart tissue remodeling through its three-dimensional extracellular matrix (ECM) that is colonized by host tissue cells and blood vessels, and provides a scaffold for connective and epithelial tissue growth and differentiation along with the ECM components. The graft member 80 may be lyophilized, or may comprise a vacuum pressed graft that is not lyophilized. In one example, the graft member 80 would be a one to four layer lyophilized soft tissue graft made from any number of tissue engineered products. Reconstituted or naturally-derived collagenous materials can be used, and such materials that are at least bioresorbable will provide an advantage, with materials that are bioremodelable and promote cellular invasion and ingrowth providing particular advantage. Suitable bioremodelable materials can be provided by collagenous ECMs possessing biotropic properties, including in certain forms angiogenic collagenous extracellular matrix materials. For example, suitable collagenous materials include ECMs such as submucosa, renal capsule membrane, dermal collagen, dura mater, pericardium, fascia lata, serosa, peritoneum or basement membrane layers, including liver basement membrane. Suitable submucosa materials for these purposes include, for instance, intestinal submucosa, including small intestinal submucosa, stomach submucosa, urinary bladder submucosa, and uterine submucosa. The graft member 80 may also comprise a composite of a biomaterial and a biodegradeable polymer. Additional details may be found in U.S. Pat. No. 6,206,931 to Cook et al., the disclosure of which is incorporated herein by reference in its entirety.
(44) While the exemplary embodiments herein have illustrated the use of an expandable mesh 20 for covering an opening 75 formed in the abdominal wall, the expandable mesh 20 disclosed herein may be useful in many other procedures. Solely by way of example, the expandable mesh 20 may be used to treat perforations in a visceral wall, such as the stomach wall, or could be used to treat heart defects, to prevent a duodenal sleeve from migrating, for securing a graft member to tissue for reconstructing local tissue, or various other procedures that can benefit from such an expandable mesh.
(45) Referring to
(46) In a further alternative embodiment of
(47) In the embodiment of
(48) While various embodiments of the invention have been described, the invention is not to be restricted except in light of the attached claims and their equivalents. Moreover, the advantages described herein are not necessarily the only advantages of the invention and it is not necessarily expected that every embodiment of the invention will achieve all of the advantages described.