Systems and methods for improved delivery of expandable catheter assemblies into body lumens
11771492 · 2023-10-03
Assignee
Inventors
- Dennis Wahr (Minneapolis, MN, US)
- Larry Wales (Maplewood, MN, US)
- Steven P. Mertens (Plymouth, MN, US)
Cpc classification
A61B2018/00023
HUMAN NECESSITIES
A61B18/12
HUMAN NECESSITIES
A61B18/00
HUMAN NECESSITIES
A61B2018/00982
HUMAN NECESSITIES
A61B18/1492
HUMAN NECESSITIES
International classification
A61B18/00
HUMAN NECESSITIES
Abstract
A pulmonary treatment catheter and handle system including a catheter assembly with insertion tube coupled to a handle assembly. The system is further removably coupleable to a delivery device, such as a flexible bronchoscope or endoscope, having a port for coupling the handle assembly thereto, and a working channel in communication with the port for delivering the catheter assembly through the delivery device and into a body lumen. Optionally, a port channel of the port can be collinear with the working channel of the delivery device. The catheter assembly, handle assembly, and delivery device cooperate together to facilitate delivery and positioning of a catheter electrode in a treatment site, such as an airway, conduit, or vessel for treatment of the tissue, while minimizing damage to portions of the catheter assembly, the delivery device, or both.
Claims
1. A system for ablating target tissue of an airway of a patient, the system comprising: a catheter assembly including— an elongate shaft having a proximal end and a distal end; a positioning handle assembly coupled to the proximal end of the elongate shaft; an ablation assembly coupled to the distal end of the elongate shaft, the ablation assembly being configured to be positioned within the airway to deliver energy to the target tissue, the ablation assembly including— an expandable member movable between a retracted configuration and an expanded configuration, and an energy emitter coupled to the expandable member, wherein energy emitter is configured to be positioned proximate the target tissue when the expandable member is in the expanded position; and an insertion tube having a substantially smooth outer surface and slidably positioned over the elongate shaft, the insertion tube being configured and dimensioned to move between a first position in which the ablation assembly, in the retracted configuration, is compacted within the insertion tube, and a second position in which the ablation assembly extends outside of the insertion tube and the insertion tube is nested entirely within the handle assembly; and a controller configured to deliver energy from an energy source to the energy emitter.
2. The system of claim 1, wherein the insertion tube comprises: an elongate portion having a constant inner diameter and outer diameter; and a first flared end in which the inner diameter and outer diameter angles outwardly from the constant inner and outer diameter, wherein the first flared end is dimensioned to urge the retracted ablation assembly within the insertion tube.
3. The system of claim 2, wherein the flared end terminates in a flange.
4. The system of claim 2, wherein the insertion tube further comprises: a second tapered end opposite the first flared end, wherein an outer diameter of the second tapered end is less than the constant outer diameter, thereby forming a chamfer.
5. The system of claim 1, wherein the catheter assembly further comprises a funnel removably couplable to a first end of the insertion tube, the funnel being configured to fold the ablation assembly into a compacted configuration when the expandable member is in the retracted configuration for insertion into the insertion tube.
6. The system of claim 1, wherein the handle assembly includes a housing forming an internal recess, wherein the insertion tube is configured to nest partially or entirely within the housing when the insertion tube is in the second position.
7. The system of claim 6, wherein the system is coupleable to a port of a delivery device for delivering the ablation assembly into the airway, wherein: the insertion tube is configured to be coupled to the port when the insertion tube is in the first position; and the insertion tube is configured to shift to the second position as the handle assembly moves toward and into contact with the port causing the ablation assembly to move through a working channel of the delivery device and into the airway, in which at least a portion of the insertion tube is nested within the handle assembly.
8. The system of claim 1, wherein the system is coupleable to a port of a delivery device for delivering the ablation assembly into the airway, further wherein: the insertion tube is configured to be inserted through the port and at least partially into a working channel of the delivery device.
9. The system of claim 8, wherein the working channel of the delivery device includes a linear portion and a non-linear portion, wherein a first end of the linear portion is coupled to the port, and a second end of the linear portion is coupled to the non-linear portion, further wherein: the insertion tube extends within and at least partially along the linear portion of the working channel.
10. The system of claim 9, further wherein the insertion tube extends through the linear portion and at least partially along and within the non-linear portion.
11. The system of claim 8, wherein the insertion tube includes a flange configured to limit the distance the insertion tube is inserted into the working channel.
12. A method for delivering an ablation assembly into an airway of a patient, the method comprising: providing a catheter assembly including— an elongate shaft having a proximal end and a distal end; a positioning handle assembly coupled to the proximal end of the elongate shaft; an ablation assembly coupled to the distal end of the elongate shaft, the ablation assembly being configured to be positioned within the airway to deliver energy to the target tissue, the ablation assembly including— an expandable member movable between a retracted configuration and an expanded configuration, and an energy emitter coupled to the expandable member, wherein energy emitter is configured to be positioned proximate the target tissue when the expandable member is in the expanded position; and an insertion tube having a substantially smooth outer surface and slidably positioned over the elongate shaft and movable between the proximal end and the distal end; sliding the insertion tube over the ablation assembly when the expandable member is in the retracted configuration; coupling the insertion tube with the ablation assembly therein to an insertion port of a delivery device; and moving the ablation assembly and elongate shaft through a working channel of the delivery device while the insertion tube is fixed to the insertion port, wherein the insertion tube is entirely nested with in the handle assembly.
13. The method of claim 12, further comprising: providing a handle assembly coupled to the proximal end of the elongate shaft the handle assembly including a housing dimensioned to nest the insertion tube within, wherein moving the ablation assembly and elongate shaft through a working channel of the delivery device while the insertion tube is fixed to the insertion port comprises moving the handle assembly towards and into contact with the insertion port such that the insertion tube is partially or entirely nested within the housing.
14. The method of claim 13, further comprising: fixedly coupling the handle assembly to the port.
15. The method of claim 12, further comprising, before sliding the insertion tube over the ablation assembly: coupling a funnel to a first end of the insertion tube proximate the ablation assembly, the funnel being configured to fold the ablation assembly into a compacted configuration for insertion into the insertion tube.
16. The method claim 12, wherein coupling the insertion tube with the ablation assembly therein to an insertion port of a delivery device comprises: inserting the insertion tube through the port and at least partially into the working channel of the delivery device.
17. The method of claim 16, wherein the working channel of the delivery device includes a linear portion and a non-linear portion, wherein a first end of the linear portion is coupled to the port, and a second end of the linear portion is coupled to the non-linear portion, wherein coupling the insertion tube with the ablation assembly therein to an insertion port of a delivery device comprises: inserting the insertion tube through an entirety of the linear portion and at least partially into the non-linear portion.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Subject matter hereof may be more completely understood in consideration of the following detailed description of various embodiments in connection with the accompanying figures, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23) While various embodiments are amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the claimed inventions to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the subject matter as defined by the claims.
DETAILED DESCRIPTION OF THE DRAWINGS
(24) According to some embodiments, as illustrated in
(25) Now referring to
(26) Referring back to
(27) In some embodiments, and referring to
(28) An umbilical cable 120 coupled to an end of handle assembly 104 via strain relief 121 for fluidly and/or electrically coupling catheter assembly 101 to accompanying devices or accessories, such as a power source, energy source (e.g. RF generator), fluid or coolant supply, heat exchanger, and controller, preferably combined in a system console. Umbilical cable 120 can include, for example, connections for inlet and return fluid tubes or lumens 105a, 105a′ for fluidly coupling shaft 102 to a fluid or coolant supply, from the console which optionally includes a heat exchanger for cooling and/or heating input fluid, and one or more electrical cable/connector 105b to electrically connect the shaft and/or ablation assembly to a power source, thermocouples for temperature monitoring, and/or pressure sensors for coolant circuit pressures. In other embodiments, handle assembly 104 can comprise an internal battery source for operating handle assembly 104 and any accompanying devices or accessories. Suitable handle assemblies are described in more detail in International Publication No. WO 2015/089377 A1, entitled “Catheter and Handle Assembly, Systems, and Methods”, incorporated herein by reference in its entirety.
(29) Catheter assembly 101 is further fluidly and electrically coupled to a system console (not shown), including a coolant circuit (at 600 shown in
(30) As depicted in
(31) Catheter assembly 101 and handle assembly 104 are configured to be removably coupled to a delivery device, such as, for example, a guide tube, a delivery sheath, a bronchoscope, or an endoscope, via an insertion port (shown at 11 in
(32) Now referring specifically to
(33) In an embodiment, first end 107a is flared, i.e. inner diameter 111a and outer diameter 111b angles radially outwardly from inner and outer diameters 109a, 109b, respectively, to create a taper that guides ablation assembly 106 into an inside diameter 111a of insertion tube 107. In an embodiment, outer diameter 111b of insertion tube 107 at flared end 107a is dimensioned to mate, i.e. create a friction fit, within a working channel of an insertion port 113 of a delivery device (not shown in
(34) Inner diameter 109a is dimensioned so that ablation assembly 106 can fold and compact within tube 107, allowing ablation assembly 106 to be delivered safely and easily into the working channel of the delivery device.
(35) Second end 107b of insertion tube 107 defines a tapered outside diameter 115 that is less than outer diameter 109b. This taper allows insertion tube 107 to be guided into an internal recess or pocket 117 of handle assembly 104 (shown at 117 in
(36) Insertion tube 107 can be made from any of a variety of suitable rigid or semi-rigid materials, such as, but not limited to, polyethylene, polypropylene, PTFE polymer, or blends thereof. In one particular embodiment, insertion tube 107 is formed of a polymeric material, such as PTFE, having a low coefficient of friction allowing tube 107 to slide easily along shaft 102 and allowing ablation assembly 106 to slide within tube 107.
(37) Referring now to
(38) Catheter assembly 101 is advanced through working channel 113a of the delivery device (not shown) by moving handle assembly 104 towards port 113. As handle assembly 104 moves towards port 113, tube 107 stays fixed to port 113 and shaft 102 moves through tube 107 until handle assembly 104 slides over tube 107 and contacts port 113, allowing ablation assembly 106 to be deployed, as depicted in
(39) Referring now to
(40) In an alternative arrangement depicted in
(41) As described above, insertion tube 107 can be constructed from a material having a low coefficient of friction, allowing ablation assembly 106 to easily slide within tube 107. However, various delivery devices 130 may not necessarily include a smooth, low-friction working channel 113a, and the arrangement of
(42) In yet another alternative arrangement depicted in
(43) As described above, insertion tube 107 can be constructed from a material having a low coefficient of friction, allowing ablation assembly 106 to easily slide within tube 107. The material is rigid enough to allow ablation assembly 106 to past through, yet pliable so that insertion tube 107 flexes to navigate the curve of non-linear portion 116. The arrangement of
(44) In this embodiment, tube 107 has a length that is greater than a total length of linear portion 114 and non-linear portion 116 of working channel 113a such that a portion of tube 107 remains exterior to delivery device 130, and will nest within handle 104 when handle 104 is coupled to port 113. In this embodiment, insertion tube 107 can optionally include a flange (not shown) configured to interfere with port 113 so as to limit insertion of tube 107 into working channel 113a. Such flange can be formed on tube 107 along a length that is substantially similar to a length of linear portion 114 and at least a portion of a length of non-linear portion 116 of working channel 113a. In this embodiment, ablation assembly 106 moves along linear portion 114 and at least some of non-linear portion 116 of working channel 113a within insertion tube 107, and exits tube 107 at an end a non-linear portion 116 of working channel 113a that is collinear to flexible portion 118 of working channel 113a.
(45) In some embodiments, and now referring to
(46) Referring now to
(47) Referring to
(48) In use, and referring to
(49) In some embodiments, funnel 150 is disposable and configured for one time use, and can comprise, for example, a polymer material having a low coefficient of friction, such as polyethylene. In other embodiments, funnel 150 can comprise coated or uncoated paper, foil, rubber material, plastic, such as, for example, polyethylene, polypropylene, polytetrafluoroethylene (PTFE), or similar, or any of a variety of materials having a low coefficient of friction. In alternative embodiments, funnel 150 is reusable, and is formed of a material that is durable enough to be sterilized between uses, such as by autoclaving.
(50) In some embodiments, and referring to
(51) In embodiments, working channel 208 is collinear with a port channel 206a at proximal end 202b, extends through body 202, and along shaft 204, ending at 208b at a working end 204a of shaft 204. The catheter assembly (not shown) is introduced into port 206, and through channel 208 until the ablation assembly is delivered through working channel end 208b into a lumen to be treated. Aligning working channel 208 with port channel 206a such that no angle is created between allows for direct loading of the catheter assembly through the scope body without the need to angle the catheter assembly as with the prior art side ports, which in turn reduces the resistance or drag on the catheter assembly and minimizes damage to the catheter assembly.
(52) In another embodiment, as referring to
(53) Delivery device 200 can be used in combination with or as an alternative to catheter and handle system 100 with insertion tube 107, to improve delivery of the ablation assembly through the working channel and into the body lumen to be treated.
(54) The systems and devices according to embodiments allows for easier insertion of the catheter assembly with expandable ablation assembly into and through a delivery device such as a flexible endoscope or bronchoscope than previous systems. The improved systems operate to reduce the resistance or drag felt by the operator during use and reduce the occurrence of damage to the ablation assembly during loading, use, and unloading.
(55) Various embodiments of systems, devices, and methods have been described herein. These embodiments are given only by way of example and are not intended to limit the scope of the claimed inventions. It should be appreciated, moreover, that the various features of the embodiments that have been described may be combined in various ways to produce numerous additional embodiments. Moreover, while various materials, dimensions, shapes, configurations and locations, etc. have been described for use with disclosed embodiments, others besides those disclosed may be utilized without exceeding the scope of the claimed inventions.
(56) Persons of ordinary skill in the relevant arts will recognize that the subject matter hereof may comprise fewer features than illustrated in any individual embodiment described above. The embodiments described herein are not meant to be an exhaustive presentation of the ways in which the various features of the subject matter hereof may be combined. Accordingly, the embodiments are not mutually exclusive combinations of features; rather, the various embodiments can comprise a combination of different individual features selected from different individual embodiments, as understood by persons of ordinary skill in the art. Moreover, elements described with respect to one embodiment can be implemented in other embodiments even when not described in such embodiments unless otherwise noted.
(57) Although a dependent claim may refer in the claims to a specific combination with one or more other claims, other embodiments can also include a combination of the dependent claim with the subject matter of each other dependent claim or a combination of one or more features with other dependent or independent claims. Such combinations are proposed herein unless it is stated that a specific combination is not intended.
(58) Any incorporation by reference of documents above is limited such that no subject matter is incorporated that is contrary to the explicit disclosure herein. Any incorporation by reference of documents above is further limited such that no claims included in the documents are incorporated by reference herein. Any incorporation by reference of documents above is yet further limited such that any definitions provided in the documents are not incorporated by reference herein unless expressly included herein.
(59) For purposes of interpreting the claims, it is expressly intended that the provisions of 35 U.S.C. § 112(f) are not to be invoked unless the specific terms “means for” or “step for” are recited in a claim.