Additives for high voltage lithium ion batteries
11757131 · 2023-09-12
Assignee
Inventors
- Cameron Peebles (Oak Park, IL, US)
- Ilya A. Shkrob (Chicago, IL, US)
- Chen Liao (Westmont, IL, US)
- Daniel Abraham (Bolingbrook, IL, US)
- Hakim Iddir (Hoffman Estates, IL, US)
- Juan Garcia (Naperville, IL, US)
Cpc classification
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2220/20
ELECTRICITY
H01M10/0525
ELECTRICITY
International classification
H01M10/0525
ELECTRICITY
Abstract
This invention relates to an electrolyte composition for a lithium ion battery comprising a lithium salt in a non-aqueous solvent containing an additive comprising a compound of formula R.sub.3SiOP(O).sub.nF.sub.2; wherein each R independently is a hydrocarbyl group; and n is 0 or 1; and wherein the additive is substantially free from (R.sub.3SiO).sub.3P(O).sub.n and (R.sub.3SiO).sub.2P(O).sub.nF. Electrochemical cells and batteries also are described.
Claims
1. An electrolyte composition for a lithium ion battery comprising a lithium salt in a non-aqueous solvent containing an additive comprising a compound of formula R.sub.3SiOP(O).sub.nF.sub.2; wherein each R independently is a hydrocarbyl group; and n is 0 or 1; and wherein the additive is substantially free from (R.sub.3SiO).sub.3P(O).sub.n and (R.sub.3SiO).sub.2P(O).sub.nF.
2. The electrolyte composition of claim 1, wherein each R independently is a hydrocarbyl moiety selected from the group consisting of alkyl, aryl, aryl-substituted alkyl and alkyl-substituted aryl.
3. The electrolyte composition of claim 1, wherein each R independently is a hydrocarbyl moiety selected from the group consisting of methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, t-butyl, and phenyl.
4. The electrolyte composition of claim 1, wherein each R is methyl.
5. The electrolyte composition of claim 1, wherein the additive is present in the composition at a concentration in the range of about 0.0005 molar (M) to about 0.2 M.
6. The electrolyte composition of claim 1, wherein the lithium salt comprises lithium hexafluorophosphate (LiPF.sub.6).
7. The electrolyte composition of claim 1, wherein the lithium salt is present in the composition at a concentration in the range of about 0.1 M to about 3 M.
8. The electrolyte composition of claim 1, wherein the non-aqueous solvent comprises at least one solvent selected from the group consisting of an ether, a carbonate ester, a nitrile, a sulfoxide, a sulfone, a fluoro-substituted linear dialkyl carbonate, a fluoro-substituted cyclic alkylene carbonate, a fluoro-substituted sulfolane, and a fluoro-substituted sulfone.
9. The electrolyte composition of claim 1, wherein the non-aqueous solvent comprises a combination of an alkylene carbonate and a dialkyl carbonate.
10. An electrolyte composition for a lithium ion battery comprising LiPF.sub.6 at a concentration of about 0.1 M to about 3 M in a non-aqueous solvent containing an additive comprising a compound of formula R.sub.3SiOP(O).sub.nF.sub.2 at a concentration of about 0.0005 M to about 0.2 M; wherein each R independently is selected from the group consisting of alkyl, aryl, aryl-substituted alkyl and alkyl-substituted aryl; and n is 0 or 1; and wherein the additive is substantially free from (R.sub.3SiO).sub.3P(O).sub.n and (R.sub.3SiO).sub.2P(O).sub.nF.
11. The electrolyte composition of claim 10, wherein each R independently is selected from the group consisting of methyl, ethyl, n-propyl, isopropyl, n-butyl, sec-butyl, t-butyl, and phenyl.
12. The electrolyte composition of claim 10, wherein each R is methyl.
13. The electrolyte composition of claim 10, wherein the LiPF.sub.6 is present at a concentration of about 1 M to about 1.5 M.
14. The electrolyte composition of claim 10, wherein the non-aqueous solvent comprises at least one solvent selected from the group consisting of an ether, a carbonate ester, a nitrile, a sulfoxide, a sulfone, a fluoro-substituted linear dialkyl carbonate, a fluoro-substituted cyclic alkylene carbonate, a fluoro-substituted sulfolane, and a fluoro-substituted sulfone.
15. The electrolyte composition of claim 10, wherein the non-aqueous solvent comprises a combination of an alkylene carbonate and a dialkyl carbonate.
16. The electrolyte composition of claim 10, wherein the non-aqueous solvent comprises a combination of ethylene carbonate and ethyl methyl carbonate in a respective weight ratio of about 3:7.
17. An electrochemical cell comprising an anode, a cathode, and an electrolyte composition of claim 1 contacting the anode and the cathode.
18. A battery comprising a plurality of electrochemical cells of claim 17, electrically connected in series, in parallel, or in both series and parallel.
19. An electrochemical cell comprising an anode, a cathode, and an electrolyte composition of claim 10 contacting the anode and the cathode.
20. A battery comprising a plurality of electrochemical cells of claim 19, electrically connected in series, in parallel, or in both series and parallel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(6) The use of lithium ion batteries (LIBs) for transportation applications continues to grow as the cost of battery cells continues to decrease. However, for LIBs to be a viable option for long-range travel, and be competitive with internal-combustion engines, they must have high energy densities. To meet this challenge high energy cathode materials including nickel-rich layered oxides, such as LiNi.sub.xMn.sub.yCo.sub.zO.sub.2 (where x+y+z=1) (NMC), are currently being investigated. These oxides exhibit high capacities (>200 mAh/g.sub.oxide) but require high voltages (4.5 V vs. Li/Li.sup.+) to attain these capacities. (1) At these high voltages electrolyte oxidation (decomposition) at the positive (NMC532) electrode can lead to several detrimental effects during cell cycling, including transition metal dissolution and high impedance phases at the oxide surface. In order to make the electrolyte system stable during high voltage operation, additives are commonly used. These additives are used in small quantities (<5 wt %) and typically serve as sacrificial materials which decompose prior to the electrolyte and form a passivating (or protective) layer on the electrode surface. Common additives include vinylene carbonate (VC) and lithium bis(oxalate)borate (LiBOB). One additive in particular, tris(trimethylsilyl) phosphite (TMSPi), has gained attention for high voltage lithium-ion battery applications. The beneficial effects of TMSPi have been attributed to its ability to scavenge HF from the electrolyte and form a protective film on the positive electrode.
(7) A method for preparing lithium ion electrochemical cell comprises several steps that when performed in the specified order result in an improved lithium cell in which excessive impedance increases are prevented upon repeated cycling, without significantly affecting capacity retention, and which provide improvements in coulombic efficiency, and an improved protective film on positive electrode oxide surfaces. The sequential steps comprise (a) preparing a solution of a lithium salt in a non-aqueous solvent containing an additive compound, and aging the solution by maintaining the solution at a temperature in the range of about 20 to about 30° C. for about 5 to 10 days to form an aged electrolyte; (b) assembling an electrochemical cell from an anode, a cathode, and the aged electrolyte; and (c) then electrochemically subjecting the electrochemical cell to formation cycling (e.g., to form a solid electrolyte interface (SEI) on the anode thereof). The additive compound comprises one or more compounds selected from the group consisting of: (R.sub.3SiO).sub.3B, (R.sub.3SiO).sub.3XY, (R.sub.3SiO).sub.3P, (R′O).sub.3PO, (R.sub.3Si).sub.3X′, R.sub.3SiOS(O).sub.2R′; (R.sub.3Si)OC(═O)R′; wherein each R and R′ independently is a hydrocarbyl group; X is P or B; Y is O or S; X′ is Ti or Al. A preferred additive compound is (R.sub.3SiO).sub.3P, e.g., trimethylphosphite, (Me.sub.3SiO).sub.3P.
(8) As used herein, the term “hydrocarbyl” and grammatical variations thereof refers to univalent groups formed by removing a hydrogen atom from a hydrocarbon, e.g. ethyl, phenyl, phenylmethyl, methylphenyl, ethynylphenyl, allyl, propargyl, or any other monovalent hydrocarbon group, and the like. Hydrocarbyl groups can be saturated (contain no multiple bonds), unsaturated (containing at least one double or triple bond), or aromatic (containing an aromatic ring system such as a benzene ring, or a condensed aromatic ring system such as a naphthalene, anthracene, and similar systems). Hydrocarbyl groups can include linear chains of carbons atoms (linear alkyl), branched chains of carbon atoms (e.g., branched alkyl), rings of carbon atoms (e.g., cycloalkyl), or any combination thereof. Non-limiting examples of hydrocarbyl groups include alkyl, alkenyl, alkynyl, aromatic (aryl) groups, aromatic groups substituted by an alkyl alkenyl, or alkynyl group), cycloalkyl, cycloalkenyl, terpenyl, and the like. In some embodiments, each hydrocarbyl group independently comprises 1 to 12 carbon atoms.
(9) Non-limiting examples of lithium salts useful in the electrolyte compositions and methods described herein include, e.g., lithium bis(trifluoromethanesulfonyl)imidate (LiTF SI), lithium 2-trifluoromethyl-4,5-dicyanoimidazolate (LiTDI), lithium 4,5-dicyano-1,2,3-triazolate (LiDCTA), lithium trifluoromethanesulfonate (LiTf), lithium perchlorate (LiClO.sub.4), lithium bis(oxalato)borate (LiBOB), lithium difluoro(oxalato)borate (LiDFOB), lithium tetrafluoroborate (LiBF.sub.4), lithium hexafluorophosphate (LiPF.sub.6), lithium thiocyanate (LiSCN), lithium bis(fluorosulfonyl)imidate (LiFSI), lithium bis(pentafluoroethylsulfonyl)imidate (LiBETI), lithium tetracyanoborate (LiB(CN).sub.4), lithium nitrate, combinations of two or more thereof, and the like. In some preferred embodiments, the lithium salt comprises lithium nitrate in combination with at least one other salt, e.g., LiTFSI. Preferably, the lithium salt is selected from one or more of LiF.sub.2BC.sub.2O.sub.4, LiPF.sub.6, LiBF.sub.4, LiB(C.sub.2O.sub.4).sub.2, LiClO.sub.4, lithium bis(fluorosulfonyl)imidate (LiFSI), lithium bis(trifluoromethanesulfonyl)imidate (LiTFSi), and LiAsF.sub.6. The lithium salt can be present in the electrolyte at any concentration suitable for lithium-ion battery applications, which concentrations are well known in the secondary battery art. In some embodiments, the lithium salt is present in the electrolyte at a concentration in the range of about 0.1 M to about 3 M, e.g., about 0.5 M to 2 M, or 1 M to 1.5M. A particularly preferred lithium salt is LiPF.sub.6.
(10) The electrolytes described herein comprise a non-aqueous solvent, wherein the solvent comprises one or more solvent compounds selected from an ether, a carbonate ester, a nitrile, a sulfoxide, a sulfone, a fluoro-substituted linear dialkyl carbonate, a fluoro-substituted cyclic alkylene carbonate, a fluoro-substituted sulfolane, and a fluoro-substituted sulfone. For example, the solvent can comprise an ether (e.g., glyme or diglyme), a linear dialkyl carbonate (e.g., dimethyl carbonate (DMC), diethyl carbonate (DEC), ethyl methyl carbonate (EMC) and the like), a cyclic alkylene carbonate (ethylene carbonate (EC), propylene carbonate (PC) and the like), a sulfolane (e.g., sulfolane or an alkyl-substituted sulfolane), a sulfone (e.g., a dialkyl sulfone such as a methyl ethyl sulfone), a fluoro-substituted linear dialkyl carbonate, a fluoro-substituted cyclic alkylene carbonate, a fluoro-substituted sulfolane, and a fluoro-substituted sulfone. The solvent can comprise a single solvent compound or a mixture of two or more solvent compounds. In some embodiments, the solvent comprises a mixture of a cyclic alkylene carbonate and a linear dialkyl carbonate, for example, a mixture of ethylene carbonate and ethyl methyl carbonate (EC/EMC).
(11) A preferred solvent for the electrolytes described herein comprises ethylene carbonate and ethyl methyl carbonate in respective weight ratio of approximately 3:7. Preferably, the concentration of lithium salt in the non-aqueous solvent of this embodiment is in the range of about 0.1 molar (M) to about 5 M, more preferably about 1 M to about 1.5 M (e.g., about 1.2 M), for example, 1.2 M LiPF.sub.6 in ethylene carbonate/ethyl methyl carbonate (3:7 weight ratio), sometimes referred to as Gen 2 electrolyte.
(12) The additives described herein can be present in the electrolyte at any concentration, but in some embodiments are present at a concentration in the range of about 0.0005 M to about 0.25 M. In some embodiments, the additive is present in the electrolyte at a concentration in the range of about 0.006 M to about 0.13 M, or about 0.03 M to about 0.1 M. Alternatively, the additive can be present in the electrolyte at a concentration in the range of about 0.01 to about 4 percent by weight (wt %), e.g., about 0.1 to about 2 wt %, or about 0.5 to about 1.5 wt %.
(13) The electrolytes can be incorporated in a lithium ion electrochemical cell comprising a positive electrode (cathode), a negative electrode (anode), and a porous separator between the cathode and anode, with the electrolyte in contact with both the anode and cathode, as is well known in the battery art. A battery can be formed by electrically connecting two or more such electrochemical cells in series, parallel, or a combination of series and parallel. The electrolyte can be utilized with any anode or cathode compositions useful in lithium-ion batteries. Electrochemical cell and battery designs and configurations, anode and cathode materials, as well as electrolyte salts, solvents and other battery or electrode components (e.g., separator membranes, current collectors), which can be used in the electrolytes, cells and batteries described herein, are well known in the lithium battery art, e.g., as described in “Lithium Batteries Science and Technology” Gholam-Abbas Nazri and Gianfranco Pistoia, Eds., Springer Science+Business Media, LLC; New York, N.Y. (2009), which is incorporated herein by reference in its entirety.
(14) Cell assembly. Processes used for manufacturing lithium cells and batteries are well known in the art. The active electrode materials are coated on both sides of metal foil current collectors (typically copper for the anode and aluminum for the cathode) with suitable binders such as polyvinylidene difluoride and the like to aid in adhering the active materials to the current collectors. The anode active material typically is a carbon material such as graphite, and the cathode active material typically is a lithium metal oxide material. Cell assembly typically is carried out on automated equipment. The first stage in the assembly process is to sandwich a separator between the anode. The cells can be constructed in a stacked structure for use in prismatic cells, or a spiral wound structure for use in cylindrical cells. The electrodes are connected to terminals and the resulting sub-assembly is inserted into a casing, which is then sealed, leaving an opening for filling the electrolyte into the cell. Next, the cell is filled with the electrolyte and sealed under moisture-free conditions.
(15) Formation. Once the cell assembly is completed the cell must be subjected to at least one controlled charge/discharge cycle to activate the electrode materials and form a solid electrolyte interface (SEI) layer on the anode. This is known as formation cycling. The formation cycling process is well known in the battery art and involves initially charging with a low voltage (e.g., substantially lower that the full-cell voltage) and gradually building up the voltage. The SEI acts as a passivating layer which is essential for moderating the charging process under normal use. The formation cycling can be carried out, for example, according to the procedure described in Long et al. J. Electrochem. Soc., 2016; 163 (14): A2999-A3009, which is incorporated herein by reference in its entirety. This procedure involves a 1.5 V tap charge for 15 minutes at C/3 current limit, followed by a 6 hour rest period, and then 4 cycles at C/10 current limit, with a current cutoff (i≤0.05 C) at the top of each charge.
(16) In one aspect, a lithium ion electrochemical cell or battery comprises an electrolyte that is formed by preparing a solution of a lithium salt in an non-aqueous solvent containing an additive compound, and aging the solution (e.g., at a temperature in the range of about 20 to about 30° C. for about 5 to 10 days) prior to contacting the anode and cathode with the electrolyte; and then formation cycling the cell; and wherein the additive compound comprises one or more compounds selected from the group consisting of: (R.sub.3SiO).sub.3X, (R.sub.3SiO).sub.3XY, (R.sub.3SiO).sub.3P, (R′O).sub.3PO, (R.sub.3Si).sub.3X′, R.sub.3SiOS(O).sub.2R′; (R.sub.3Si)OC(═O)R′; wherein each R and R′ independently is a hydrocarbyl group.
(17) The methods described herein provide unexpected benefits including preventing excessive impedance increases upon repeated cycling without significantly affecting capacity retention, improvements in coulombic efficiency, and providing an improved protective film on positive electrode oxide surfaces. In conventional battery manufacture, (Me.sub.3SiO).sub.3P has been used as an additive in LiPF6-based electrolytes, however, the electrolyte composition typically is charged into the cell shortly after being combined with the (Me.sub.3SiO).sub.3P, or may be stored for a significant, uncontrolled period after adding the (Me.sub.3SiO).sub.3P. In contrast, the methods described herein mandate a specific aging period (e.g., at a temperature in the range of about 20 to about 30° C. for about 5 to 10 days) prior to cell assembly and formation cycling. Aging for shorter or longer periods results in degraded performance relative to the aging process described herein. Consequently, the methods described herein provide unexpectedly improved impedance, coulombic efficiency, and beneficial cathode surface protection not observed with (Me.sub.3SiO).sub.3P when used conventionally. These improvements are believed to be due to formation of R.sub.3SiOP(O).sub.nF.sub.2 (wherein each R group independently is a hydrocarbyl group (e.g., a C.sub.1 to C.sub.12 hydrocarbyl group such as an alkyl, aryl, aryl-substituted alkyl, alkyl-substituted aryl, and the like); and n is 0 or 1) by degradation of (Me.sub.3SiO).sub.3P during the aging process. The R.sub.3SiOP(O).sub.nF.sub.2 takes time to build up in the electrolyte solution and then degrades after a certain period of time, which accounts for the need for a controlled aging period. The identity of these fluorinated phosphorus materials as highly active electrolyte additives has not been reported previously.
(18) In another aspect an electrolyte composition for a lithium ion battery comprises a lithium salt (e.g., LiPF.sub.6) in a non-aqueous solvent (e.g., an organic carbonate-based solvent). The composition comprises an additive useful for maintaining impedance during electrochemical cycling comprising a compound of formula R.sub.3SiOP(O).sub.nF.sub.2. Each R group independently is a hydrocarbyl group (e.g., a C.sub.1 to C.sub.12 hydrocarbyl group such as an alkyl, aryl, aryl-substituted alkyl, alkyl-substituted aryl, and the like); and n is 0 or 1. The additive is substantially free from (R.sub.3SiO).sub.3P(O).sub.n and (R.sub.3SiO).sub.2P(O).sub.nF prior to combining the additive with the solvent and lithium salt. Electrochemical cells and batteries comprising the electrolyte also are described. In some embodiments the additive comprises (CH.sub.3SiO)PF.sub.2, (CH.sub.3SiO)P(O)F.sub.2, or a combination thereof.
(19) Additive compounds of formula R.sub.3SiOP(O).sub.nF.sub.2; wherein each R independently is a hydrocarbyl group; and n is 0 or 1; wherein the additive is substantially free from (R.sub.3SiO).sub.3P(O).sub.n, can be prepared, for example, by the methods described in Cavell et al., Inorganic Chemistry; 1972; 11(11): 2573-2578; Cavell et al., Inorganic Chemistry; 1972; 11(11): 2578-2583; and Cavell et al., Inorganic Chemistry; 1973; 12(6): 1374-1380; which are incorporated herein by reference.
EXAMPLE 1
Chemical Aging of TMSPi
(20) An electrolyte solution containing the baseline electrolyte (1.2 M LiPF.sub.6 in EC/EMC, 3/7 wt/wt) and 1.0 wt % TMSPi was prepared in an Argon-atmosphere glove box. Time-dependent nuclear magnetic resonance (NMR) spectroscopy experiments were conducted on the electrolyte solutions over the course of one week. The spectrum of the fresh electrolyte (Day 0) contained peaks from TMSPi and the electrolyte salt LiPF.sub.6. At the end of Day 7, no TMSPi was observed, which indicates that the compound had reacted completely. In its place, various new species were observed, some of which are shown in
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EXAMPLE 2
Exemplary Electrochemical Cell and Battery
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(26) All references, including publications, patent applications, and patents, cited herein are hereby incorporated by reference to the same extent as if each reference were individually and specifically indicated to be incorporated by reference and were set forth in its entirety herein.
(27) The use of the terms “a” and “an” and “the” and similar referents in the context of describing the invention (especially in the context of the following claims) are to be construed to cover both the singular and the plural, unless otherwise indicated herein or clearly contradicted by context. The terms “comprising,” “having,” “including,” and “containing” are to be construed as open-ended terms (i.e., meaning “including, but not limited to,”) unless otherwise noted. The terms “consisting of” and “consists of” are to be construed as closed terms, which limit any compositions or methods to the specified components or steps, respectively, that are listed in a given claim or portion of the specification. In addition, and because of its open nature, the term “comprising” broadly encompasses compositions and methods that “consist essentially of” or “consist of” specified components or steps, in addition to compositions and methods that include other components or steps beyond those listed in the given claim or portion of the specification. Recitation of ranges of values herein are merely intended to serve as a shorthand method of referring individually to each separate value falling within the range, unless otherwise indicated herein, and each separate value is incorporated into the specification as if it were individually recited herein. All numerical values obtained by measurement (e.g., weight, concentration, physical dimensions, removal rates, flow rates, and the like) are not to be construed as absolutely precise numbers, and should be considered to encompass values within the known limits of the measurement techniques commonly used in the art, regardless of whether or not the term “about” is explicitly stated. All methods described herein can be performed in any suitable order unless otherwise indicated herein or otherwise clearly contradicted by context. The use of any and all examples, or exemplary language (e.g., “such as”) provided herein, is intended merely to better illuminate certain aspects of the invention and does not pose a limitation on the scope of the invention unless otherwise claimed. No language in the specification should be construed as indicating any non-claimed element as essential to the practice of the invention.
(28) Preferred embodiments of this invention are described herein, including the best mode known to the inventors for carrying out the invention. Variations of those preferred embodiments may become apparent to those of ordinary skill in the art upon reading the foregoing description. The inventors expect skilled artisans to employ such variations as appropriate, and the inventors intend for the invention to be practiced otherwise than as specifically described herein. Accordingly, this invention includes all modifications and equivalents of the subject matter recited in the claims appended hereto as permitted by applicable law. Moreover, any combination of the above-described elements in all possible variations thereof is encompassed by the invention unless otherwise indicated herein or otherwise clearly contradicted by context.