Methods and apparatuses for generating trace vapors
11754583 · 2023-09-12
Assignee
Inventors
- Greg Collins (Huntingtown, MD, US)
- Susan Rose-Pehrsson (Fairfax Station, VA, US)
- Michael Malito (Washington, DC, US)
- Braden C. Giordano (Reston, VA, US)
- Adam L. Lubrano (Alexandria, VA, US)
- Mark H. Hammond (Alexandria, VA, US)
- Cy Tamanaha (Springfield, VA, US)
Cpc classification
G01N2035/00277
PHYSICS
International classification
G01N35/10
PHYSICS
Abstract
Apparatuses and methods for generating trace vapors are provided. The apparatus includes a controller and an oven. The controller includes: a processor, a memory storing at least one control program, a clean solution supply port constructed to output a clean solution, an analyte solution supply port constructed to output an analyte solution, a carrier gas inlet port constructed to receive a carrier gas, and a plurality of carrier gas supply controllers constructed to output the carrier gas. The oven includes a clean manifold, an analyte manifold, a clean solution nebulizer constructed to: receive the clean solution from the clean solution supply port, and the carrier gas from one of the plurality of carrier gas supply controllers, and output a clean solution vapor stream comprising the clean solution and the carrier gas to the clean manifold, an analyte solution nebulizer constructed to: receive the analyte solution from the analyte solution supply port and the carrier gas from another one of the plurality of carrier gas supply controllers, and output an analyte solution vapor stream comprising the analyte solution and the carrier gas to the analyte manifold, a pneumatic valve controllably connected to the processor and communicatively connected to the clean manifold and the analyte manifold, and an output supply port communicatively connected to the pneumatic valve. The controller is configured to operate the pneumatic valve to allow the clean vapor solution or the analyte vapor solution to enter the chamber and be provided to the output supply port.
Claims
1. An apparatus for generating a trace vapor, comprising: a controller; and an oven that includes a first manifold for receiving a first vapor stream comprising an analyte compound, a second manifold for receiving a second vapor stream comprising a non-analyte compound, an output supply port, an exhaust port, and a valve communicably connected to the output supply port, the first manifold, and the second manifold, and configured to switch between a first state, in which the first vapor stream in the first manifold is permitted to flow to the output supply port and the second vapor stream is permitted to flow to the exhaust port, and a second state, in which the second vapor stream is permitted to flow to the output supply port and the first vapor stream is permitted to flow to the exhaust port, wherein the first manifold and the second manifold are removably disposed in a side of the oven, and wherein the valve is constructed to switch between the first state and the second state in response to an instruction from the controller.
2. The apparatus of claim 1, further comprising: a heater disposed within the oven and configured to maintain a predetermined temperature within the oven that inhibits adsorption of the analyte compound onto a surface of the first manifold.
3. The apparatus of claim 2, further comprising: a fan disposed within the oven and configured to circulate air heated by the heater within the oven.
4. The apparatus of claim 1, further comprising: a first nebulizer nozzle partially disposed in a first end of the first manifold and configured to inject the first vapor stream into the first manifold.
5. The apparatus of claim 4, wherein the first manifold includes a first plurality of sheath flow inlets constructed to receive a carrier gas.
6. The apparatus of claim 5, wherein the first plurality of sheath flow inlets are disposed in the first end of the first manifold and at least partially surround the first nebulizer nozzle.
7. The apparatus of claim 6, further comprising: a heater disposed within the oven; and a metal flange removably connected to the oven, wherein the metal flange includes: a first plurality of paths within the metal flange that connect to the first plurality of sheath flow inlets, respectively, and wherein at least one surface of the metal flange is disposed within the oven and heated by the heater such that the first plurality of paths heat the carrier gas as the carrier gas flows to the first plurality of sheath flow inlets.
8. The apparatus of claim 6, wherein the first end of the first manifold is a distal end from the valve.
9. The apparatus of claim 6, further comprising: a second nebulizer nozzle partially disposed in a first end of the second manifold and configured to inject the second vapor stream into the second manifold.
10. The apparatus of claim 9, wherein the second manifold includes a second plurality of sheath flow inlets constructed to receive the carrier gas.
11. The apparatus of claim 10, wherein the second plurality of sheath flow inlets are disposed in the first end of the second manifold and at least partially surround the second nebulizer nozzle.
12. The apparatus of claim 11, further comprising: a heater disposed within the oven; and a metal flange removably connected to the oven, wherein the metal flange includes: a first plurality of paths within the metal flange that connect to the first plurality of sheath flow inlets, respectively, and a second plurality of paths within the metal flange that connect to the second plurality of sheath flow inlets, respectively, and wherein at least one surface of the metal flange is disposed within the oven and heated by the heater such that the first plurality of paths and the second plurality of paths heat the carrier gas as the carrier gas flows to the first plurality of sheath flow inlets and the second plurality of sheath flow inlets.
13. The apparatus of claim 11, wherein the first end of the second manifold is a distal end from the valve.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The teachings claimed and/or described herein are further described in terms of exemplary embodiments. These exemplary embodiments are described in detail with reference to the drawings. These embodiments are non-limiting exemplary embodiments, in which like reference numerals represent similar structures throughout the several views of the drawings, and wherein:
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(16) Different Figures may have at least some reference numerals that are the same in order to identify the same components, although a detailed description of each such component may not be provided below with respect to each Figure.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(17) In accordance with example aspects described herein are described methods and apparatuses for generating trace vapors
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(20) In a preferred embodiment, notification unit 102 is a touch-screen display that not only displays relevant information received from processor 104, but also serves to receive commands from a user and provide the same to processor 104. Processor 104 is communicatively connected to notification unit 102, memory 106, LFCs 108A and 108B, MFCs 112A-112D, as well as elements contained within oven 100B, namely thermocouple 122, blower fan 124, heater 126, and an actuator 306 (as described below). Processor 104 may be embodied as a central processing unit (CPU), microprocessor, or a microcontroller. Memory 106 stores a control program that, when executed by processor 104, provides for overall control of the trace vapor generator 100. Memory 106 also includes storage space for temporary calculations by processor 104 and storing data from previous runs.
(21) As noted above, processor 104 is communicatively connected to LFCs 108A and 108B and MFCs 112A-112D. Processor 104 is constructed to receive instructions for operating LFCs 108A and 108B and MFCs 112-112D. One or more of those instructions may be manually entered by an operator through notification of unit 102 and provided to processor 104 at the beginning of a run of system 100. One or more of those instructions may also be provided in memory 106 and called by processor 104 during the execution of the control program stored in memory 106.
(22) LFCs 108A and 108B control, in accordance with instructions from processor 104, flow of analyte solution and clean solution, respectively. Clean solution contained in a container may be connected to a liquid supply port 110A located on controller 100A. In a preferred embodiment, the clean solution is nearly pure water. Similarly, analyte solution contained in a container may be connected to a liquid supply port 110B. In the exemplary embodiment shown in
(23) MFCs 112A-112D control, under the instructions from processor 104, flows of a carrier gas from port 114 to nebulizers 116A and 116B, as well as carrier gas inlets 117A and 117B. More specifically, MFC 112A controls the flow of a carrier gas 126A from port 114 to the nebulizer 116A. MFC 112B controls the flow of the carrier gas 126B from port 114 to carrier gas inlet port 117A. As explained in greater detail below, nebulizer 116A combines the carrier gas from flow 126A with the flow of clean solution 124A to convert the liquid solution to a gaseous vapor at a programmed concentration. The flow of carrier gas 126B is provided to a carrier gas inlet 117A on the oven 100B and used to generate a sheath flow around the nebulizer's 116A vapor flow, as explained below. In a similar manner to MFC 112A, MFC 112C controls the flow of the carrier gas 128A from port 114 to nebulizer 116B. MFC 112D controls the flow of the carrier gas 126B from port 114 to carrier gas inlet port 117B. Similarly to inlet 117A above, the flow of carrier gas 128B provided to carrier gas inlet 117B is used to generate a sheath flow around nebulizer's 116B vapor flow.
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(25) Having described the functions of the controller 100A, attention will now be turned to oven 100B. Oven 100B includes, among other features described below, nebulizers 116A and 116B, carrier gas inlets 117A and 117B, manifolds 118A and 118B, a crossover valve 600, a vapor supply port 134, at least one thermocouple 122, a blower fan 124, and a heater 126. The general operation of the oven 100B is as follows. Vapor flows from nebulizers 116A and 116B are combined with sheath flows from the carrier gas provided to inlets 117A and 117B in manifolds 118A and 118B, respectively. The gaseous vapor flows 130A and 130B in the manifolds 118A and 118B, respectively, are provided to a crossover valve 600. Under the control of processor 104, crossover valve 600 controls the path of gaseous vapor flow 130A and 130B. Output flow is then supplied to either tube 510, or both tubes 511 and 516. To prevent adsorption of the gaseous vapors on the surfaces of manifolds 118A and 118B, heater 126 is provided. Heater 126, under the control of processor 104, provides heat to the interior of the oven 100B. The hot air is then circulated by a blower fan 124 to produce an even temperature distribution within the oven 100B. The temperature inside the oven 100B is monitored by a thermocouple 122 which provides temperature readings to processor 104. Based on the temperature readings from thermocouple 122, processor 104 controls the heat output of heater 126.
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(29) Finally, distal portions, that is away from the interior of oven 100B, of nebulizers 116A and 116B protrude through the flange 505. These distal portions include connections for receiving liquid and gas from controller 100A. More specifically, nebulizer 116A includes a liquid supply connection 518B for receiving the flow of clean solution 124A from liquid supply port 110A, and a carrier gas connection 518A for receiving carrier gas flow 126A. In a similar manner, nebulizer 116B includes a liquid supply connection 520B for receiving the flow of analyte solution 124B from liquid supply port 110B, and a carrier gas connection 520A for receiving carrier gas flow 128A.
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(32) Manifolds 118A and 118B are connected to the crossover valve 600 by connecting chambers 606A and 606B, respectively. Crossover valve 600 may be, in a preferred embodiment, a Swagelok 4-way crossover valve. This configuration allows the clean and analyte vapors in manifolds 118A and 118B, to be provided to connector piece 606C or 606D by operation of valve 600. As noted above, valve 600 is operatively connected to actuator 306 which is controlled by processor 104. Processor 104 is therefore configured to control the flow of clean and analyte vapors to crossover valve 600. Crossover valve 600 is connected to a supply port 134 by tube 516. Thus, by controlling the operation of crossover valve 600, processor 104 is configured to control the output of supply port 134. Namely, processor 104 can direct a clean vapor or an analyte vapor to supply port 134. Moreover, processor 104 can switch the output of supply port 134 from a clean vapor to an analyte vapor by operation of crossover valve 600. This switchover may occur as rapidly as actuator 306 may allow. In one embodiment, processor 104 controls crossover valve 600 to direct vapor from either manifold 118A or 118B to supply port 134 and exhaust port 506. By capping exhaust port 506, the vapor sample may be delivered to a sensor attached to supply port 134 with positive pressure flow.
(33) For lower positive pressures, a vacuum may be applied to exhaust port 506 to adjust the positive pressure applied to supply port 134. For detection systems which utilize their own sampling system, e.g. a vacuum sampler, exhaust port 506 may be sealed with a cap and a tee coupler 710 added to supply port 134; the detector is attached to one fitting 714 on the tee coupler to sample vapor from a gas stream which is delivered via the remaining fitting 712 to an exhaust hood, as shown in
(34) One of the features of oven 100B is that manifolds 118A and 118B may be replaced by removing manifold assembly 300. Thus, if the operator desires to change the type of analyte, the manifolds 118A and 118B may be replaced with clean manifolds to ensure that no cross-contamination occurs. By operation of the components of system 100 described, vapor concentrations may range from parts per quadrillion to parts per million.
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(36) While various example embodiments of the invention have been described above, it should be understood that they have been presented by way of example, and not limitation. It is apparent to persons skilled in the relevant art(s) that various changes in form and detail can be made therein. Thus, the disclosure should not be limited by any of the above described example embodiments, but should be defined only in accordance with the following claims and their equivalents.
(37) In addition, it should be understood that the figures are presented for example purposes only. The architecture of the example embodiments presented herein is sufficiently flexible and configurable, such that it may be utilized and navigated in ways other than that shown in the accompanying figures.
(38) Further, the purpose of the Abstract is to enable the U.S. Patent and Trademark Office and the public generally, and especially the scientists, engineers and practitioners in the art who are not familiar with patent or legal terms or phraseology, to determine quickly from a cursory inspection the nature and essence of the technical disclosure of the application. The Abstract is not intended to be limiting as to the scope of the example embodiments presented herein in any way. It is also to be understood that the procedures recited in the claims need not be performed in the order presented.