THREE-DIMENSIONAL FAN-OUT MEMORY POP STRUCTURE AND PACKAGING METHOD THEREOF
20230352451 · 2023-11-02
Inventors
Cpc classification
H10B80/00
ELECTRICITY
H01L23/3128
ELECTRICITY
H01L2224/13008
ELECTRICITY
H01L24/23
ELECTRICITY
International classification
H01L25/065
ELECTRICITY
H01L23/48
ELECTRICITY
Abstract
A POP structure of a three-dimensional fan-out memory and a packaging method are disclosed. The POP structure includes a first package unit of three-dimensional fan-out memory device and a system-in-package (SiP) package unit of the two-dimensional fan-out peripheral circuit. The first package unit includes: memory chips laminated in a stepped configuration; first metal connection pillars connected to the memory chips; a first encapsulating layer; a first rewiring layer; and first metal bumps formed on the first rewiring layer. The SiP package unit includes: a second rewiring layer; one peripheral circuit chip; a third rewiring layer bonded to the peripheral circuit chip; second metal connection pillars; a second encapsulating layer on the peripheral circuit chip and the second metal connection pillars; and second metal bumps on the second rewiring layer. Attaching the first package unit and the SiP package unit by bonding first metal bumps to the third rewiring layer.
Claims
1. A package-on-package (POP) structure, comprising: a first package unit, wherein the first package unit comprises a three-dimensional fan-out memory device; and a system-in-package (SiP) package unit, wherein the SIP package unit comprises a two-dimensional fan-out peripheral circuit; wherein the first package unit and the SiP package unit are bonded together; wherein the three-dimensional fan-out memory device comprises: at least two memory chips laminated in a stepped configuration, wherein each of the at least two memory chips is provided with one of bonding pads arranged on one step surface of the stepped configuration; first metal connection pillars, wherein each of the first metal connection pillars is formed on and electrically connected to one of the bonding pads; a first encapsulating layer, which encapsulates the at least two memory chips and the first metal connection pillars, wherein top surfaces of the first metal connection pillars are exposed from a first surface of the first encapsulating layer; a first rewiring layer having a first surface and a second surface, wherein the second surface of the first rewiring layer is formed on the first surface of the first encapsulating layer, wherein the first rewiring layer is electrically connected to the first metal connection pillars; and first metal bumps, formed on the first surface of the first rewiring layer; wherein the two-dimensional fan-out peripheral circuit comprises: a second rewiring layer having a first surface and a second surface; at least one peripheral circuit chip, arranged in two dimensions and electrically connected with the first surface of the second rewiring layer; a third rewiring layer having a first surface and a second surface, wherein the second surface of the third rewiring layer is bonded to the at least one peripheral circuit chip; second metal connection pillars, disposed outside of the at least one peripheral circuit chip, wherein each of the second metal connection pillars has one end electrically connected with the first surface of the second rewiring layer, and another end electrically connected with the second surface of the third rewiring layer; a second encapsulating layer, encapsulating the at least one peripheral circuit chip and the second metal connection pillars, wherein top surfaces of the second metal connection pillars are exposed from a top surface of the second encapsulating layer; and second metal bumps, formed on the second surface of the second rewiring layer; wherein the first metal bumps are bonded to the first surface of the third rewiring layer to achieve attachment between the first package unit of the three-dimensional fan-out memory device and the SiP package unit of the two-dimensional fan-out peripheral circuit.
2. The POP structure according to claim 1, wherein a material of the first metal connection pillars comprises at least one of gold, silver, aluminum, and copper; and wherein a material of the second metal connection pillars comprises at least one of gold, silver, aluminum, and copper.
3. The POP structure according to claim 1, wherein a material of the bonding pad comprises metallic aluminum, a material of the first encapsulating layer comprises one of polyimide, silicone, and epoxy resin, and a material of the second encapsulating layer comprises one of polyimide, silicone, and epoxy resin.
4. The POP structure according to claim 1, wherein each of the first rewiring layer, the second rewiring layer, and the third rewiring layer comprises a dielectric layer and a metal wiring layer; wherein a material of the dielectric layer comprises one or a combination of two or more of epoxy resin, silicone, polyimide (PI), polybenzoxazole (PBO), benzocyclobutene (BCB), silicon oxide, phosphorosilicate glass, and fluorine-containing glass, and a material of the metal wiring layer comprises one or a combination of two or more of copper, aluminum, nickel, gold, silver, and titanium.
5. The POP structure according to claim 1, wherein one of the first metal bumps or one of the second metal bumps comprises a connecting structure, which includes a solder ball, or a metal pillar, or a solder ball formed on the metal pillar, wherein the solder ball comprises one of a gold-tin solder ball, a silver-tin solder ball, and a copper-tin solder ball.
6. A method of packaging a package-on-package (POP) structure, comprising: forming a first package unit comprising a three-dimensional fan-out memory device; and forming a system-in-package (SiP) package unit comprising a two-dimensional fan-out peripheral circuit; wherein forming the first package unit of the three-dimensional fan-out memory device comprises: providing at least two memory chips laminated in a stepped configuration, wherein each of the at least two memory chips is provided with one of bonding pads arranged on one of step surfaces of the stepped configuration; forming first metal connection pillars, wherein each of the first metal connection pillars is disposed on and electrically connected to one of the bonding pads; forming a first encapsulating layer, wherein the first encapsulating layer encapsulates the at least two memory chips and the first metal connection pillars, wherein top surfaces of the first metal connection pillars are exposed from a first surface of the first encapsulating layer; forming a first rewiring layer having a first surface and a second surface, wherein the second surface of the first rewiring layer is formed on the first surface of the first encapsulating layer, and wherein the first rewiring layer is electrically connected to the first metal connection pillars; and forming first metal bumps on the first surface of the first rewiring layer; wherein forming the SiP package unit of the two-dimensional fan-out peripheral circuit comprises: forming a second rewiring layer having a first surface and a second surface; providing at least one peripheral circuit chip, wherein the at least one peripheral circuit chip is arranged in two dimensions and electrically connected with the first surface of the second rewiring layer; forming a third rewiring layer having a first surface and a second surface, wherein the second surface of the third rewiring layer is bonded to the at least one peripheral circuit chip; forming second metal connection pillars, wherein the second metal connection pillars are disposed outside of the at least one peripheral circuit chip, wherein each of the second metal connection pillars has one end electrically connected with the first surface of the second rewiring layer, and another end electrically connected with the second surface of the third rewiring layer; forming a second encapsulating layer, wherein the second encapsulating layer encapsulates the at least one peripheral circuit chip and the second metal connection pillars, wherein top surfaces of the second metal connection pillars are exposed from the second encapsulating layer; and forming second metal bumps, wherein the second metal bumps are disposed on the second surface of the second rewiring layer; and bonding the first metal bumps to the first surface of the third rewiring layer, to achieve attachment between the first package unit of the three-dimensional fan-out memory device and the SiP package unit of the two-dimensional fan-out peripheral circuit.
7. The method of packaging the POP structure according to claim 6, wherein forming the first package unit of the three-dimensional fan-out memory device comprises: providing at least two memory chips each having one of the bonding pads, and laminating the at least two memory chips in the stepped configuration; forming the first metal connection pillars on the bonding pads, respectively; encapsulating the at least two memory chips and the first metal connection pillars by the first encapsulating layer, exposing top surfaces of the first metal connection pillars from the first surface of the first encapsulating layer; forming the first rewiring layer on the first surface of the first encapsulating layer, wherein the first metal connection pillars are electrically connected to the first rewiring layer; and forming the first metal bumps on the first surface of the first rewiring layer.
8. The method of packaging the POP structure according to claim 7, wherein the laminating of the at least two memory chips is realized by a surface mount process.
9. The method of packaging the POP structure according to claim 6, wherein forming the SiP package unit of the two-dimensional fan-out peripheral circuit comprises: forming the second rewiring layer having the first surface and the second surface; electrically connecting the at least one peripheral circuit chip to the first surface of the second rewiring layer; electrically connecting the second metal connection pillars to the first surface of the second rewiring layer, wherein the second metal connection pillars are formed outside of the at least one peripheral circuit chip; encapsulating the at least one peripheral circuit chip and the second metal connection pillars using the second encapsulating layer; forming the third rewiring layer on the at least one peripheral circuit chip and the second metal connection pillars, wherein the third rewiring layer is bonded to the at least one peripheral circuit chip, and the second metal connection pillars are electrically connected with the second surface of the third rewiring layer; and forming the second metal bumps on the second surface of the second rewiring layer.
10. The method of packaging the POP structure according to claim 6, further comprising polishing the top surfaces of the first encapsulating layer and the second encapsulating layer after forming the first encapsulating layer and the second encapsulating layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013]
[0014]
[0015]
[0016]
DESCRIPTION OF REFERENCE NUMERALS
[0017] 10 Three-dimensional fan-out memory package unit
[0018] 101 Memory chip
[0019] 102 Bonding pad
[0020] 103 First metal connection pillar
[0021] 104 First encapsulating layer
[0022] 105 First rewiring layer
[0023] 106 Dielectric layer for the first, second and third rewiring layers
[0024] 107 Metal wiring layer for the first, second and third rewiring layers
[0025] 108 First metal bump
[0026] 109 First bonding layer
[0027] 20 Two-dimensional fan-out peripheral circuit chip SiP package unit
[0028] 201 Second rewiring layer
[0029] 202 Peripheral circuit chip
[0030] 203 Third rewiring layer
[0031] 204 Second encapsulating layer
[0032] 205 Second metal bump
[0033] 206 Second metal connection pillar
[0034] 207 Bottom filler layer
[0035] 208 Second bonding layer
DETAILED DESCRIPTION
[0036] The embodiments of the present disclosure will be described below. Those skilled in the art can easily understand other advantages and effects of the present disclosure according to contents disclosed by the specification. The present disclosure may also be implemented or applied through other different specific implementation modes. Various modifications or changes may be made to all details in the specification based on different points of view and applications without departing from the spirit of the present disclosure.
[0037] Please refer to
Embodiment 1
[0038] As shown in
[0039] As shown in
[0040] As shown in
[0041] As shown in
[0042] The POP structure of the three-dimensional fan-out memory provided in this Embodiment adopts a fan-out pattern and realizes a package-on-package (POP) structure by rewiring layers in which a three-dimensional fan-out memory package unit and a two-dimensional fan-out peripheral circuit chip SiP package unit are connected, thereby obtaining a memory-encapsulated POP structure. In addition, the first metal connection pillars enables the leadout of the memory chip circuit, and through-silicon-via (TSV) holes are not required in the entire package structure for any circuit lead-out, which effectively reduces packaging costs. This eliminates the circuit substrate required for traditional electronic component packaging, enables high-density and high-integration device packaging, and achieves the minimum line width/line spacing reduction to 1.5 μm/1.5 μm. As a result, the process time will be shortened, and efficiency will be increased. Further, the overall thickness dimension of the package structure will be significantly reduced. Finally, this POP structure makes it possible to realize a one-stop packaging process in which a substrate is used to support the back-end-of-line (BEOL) instead of the middle-end-of-line (MEOL).
[0043] The memory chip 101 can be any memory chip suitable for three-dimensional lamination, such as DRAM, SRAM, flash memory, EEPROM, PRAM, MRAM and RPAM. In addition, the functions of the memory chips 101 in each layer of the laminated memory chips in the stepped configuration may be the same or different, the sizes of the memory chips 101 in each layer may be the same or different, and the sizes of the step surface of the memory chips 101 in each layer can be the same or different. The above parameters may be set according to the specific requirements of the package structure. The peripheral circuit chip 202 is mainly used to drive and control the memory chip 101. The peripheral circuit chip 202 may include peripheral circuit transistors and peripheral logic circuits. The peripheral logic circuits may include, but are not limited to, static random access memory (SRAM), phase locked loop (PLL), central processing unit (CPU), field programmable gate array (FPGA), etc. The design of the peripheral logic circuits depends on the different chips and functions.
[0044] As shown in
[0045] As shown in
[0046] As shown in
[0047] As shown in
[0048] As shown in
Embodiment 2
[0049] This embodiment provides a method of packaging a POP structure of a three-dimensional fan-out memory. The POP structure of the three-dimensional fan-out memory of Embodiment 1 can be prepared using the packaging method of this embodiment. However, the POP structure of the three-dimensional fan-out memory of Embodiment 1 can also be prepared using other packaging methods.
[0050] Specifically,
[0051] As shown in
[0052] As shown in
[0053] S11, as shown in
[0054] S12, as shown in
[0055] S13, as shown in
[0056] S14, as shown in
[0057] S15, as shown in
[0058] As shown in
[0059] As an example, the method of forming the second rewiring layer 201 and the third rewiring layer 203 can be referred to the method of forming the first rewiring layer 105 above and will not be repeated herein.
[0060] As shown in
[0061] As mentioned above, the POP structure of the three-dimensional fan-out memory provided by the present disclosure adopts a fan-out pattern and realizes a package-on-package (POP) structure by multiple rewiring layers in which a three-dimensional fan-out memory package unit and a two-dimensional fan-out peripheral circuit chip SiP package unit are interconnected, thereby obtaining a memory-encapsulated POP structure. In addition, the first metal connection pillars enables the leadout of the memory chip circuit, and TSV holes are not required in the entire package structure for any circuit lead-out, which effectively reduces packaging costs. This eliminates the circuit substrate required for traditional electronic component packaging, enables high-density and high-integration device packaging, and achieves the minimum line width/line spacing reduction to 1.5 μm/1.5 μm. As a result, the process time will be shortened, and efficiency will be increased. Further, the overall thickness dimension of the package structure will be significantly reduced. Finally, this POP structure makes it possible to realize a one-stop packaging process in which a substrate is used to support the back-end-of-line (BEOL) instead of the middle-end-of-line (MEOL). Therefore, the present disclosure effectively overcomes various shortcomings in the existing technology and has high industrial utilization value.
[0062] The above-mentioned embodiments are merely illustrative of the principle and effects of the present disclosure instead of limiting the present disclosure. Modifications or variations of the above-described embodiments may be made by those skilled in the art without departing from the spirit and scope of the disclosure. Therefore, all equivalent modifications or changes made by those who have common knowledge in the art without departing from the spirit and technical concept disclosed by the present disclosure shall be still covered by the claims of the present disclosure.