TERNARY PARAELECTRIC MATERIAL WITH SPACE GROUP CC AND METHOD OF MANUFACTURING THE SAME
20230357043 · 2023-11-09
Assignee
Inventors
- Giyoung JO (Suwon-si, KR)
- Chan Kwak (Yongin-si, KR)
- Hyungjun Kim (Suwon-si, KR)
- Euncheol DO (Seoul, KR)
- Hyeoncheol PARK (Hwaseong-si, KR)
- Changsoo LEE (Seoul, KR)
Cpc classification
H10B12/34
ELECTRICITY
C01P2002/76
CHEMISTRY; METALLURGY
C04B2235/3201
CHEMISTRY; METALLURGY
C04B2235/666
CHEMISTRY; METALLURGY
C04B2235/76
CHEMISTRY; METALLURGY
C04B2235/608
CHEMISTRY; METALLURGY
C04B2235/3251
CHEMISTRY; METALLURGY
C04B35/495
CHEMISTRY; METALLURGY
C04B2235/3239
CHEMISTRY; METALLURGY
C01G33/006
CHEMISTRY; METALLURGY
C01P2002/72
CHEMISTRY; METALLURGY
H10B12/37
ELECTRICITY
International classification
C04B35/626
CHEMISTRY; METALLURGY
Abstract
A ternary paraelectric having a Cc structure and a method of manufacturing the same are provided. The ternary paraelectric having a Cc structure includes a material having a chemical formula of A.sub.2B.sub.4O.sub.11 that has a monoclinic system, is a space group No. 9, and has a dielectric constant of 150 to 250, wherein “A” is a Group 1 element, and “B” is a Group 5 element. “A” may include one of Na, K, Li and Rb. “B” may include one of Nb, V, and Ta. The A.sub.2B.sub.4O.sub.11 material may be Na.sub.2Nb.sub.4O.sub.11 in which bandgap energy thereof is greater than that of STO. The A.sub.2B.sub.4O.sub.11 material may have relative density that is greater than 90% or more.
Claims
1. A ternary paraelectric having a Cc structure comprising: a material that belongs to a monoclinic system and is space group No. 9.
2. The ternary paraelectric of claim 1, wherein the material has a chemical formula of A.sub.2B.sub.4O.sub.11 and has a dielectric constant of 150 to 250, “A” is a Group 1 element, and “B” is a Group 5 element.
3. The ternary paraelectric of claim 2, wherein “A” comprises at least one of Na, K, Li, and Rb.
4. The ternary paraelectric of claim 2, wherein “B” comprises at least one of Nb, V, and Ta.
5. The ternary paraelectric of claim 2, wherein the A.sub.2B.sub.4O.sub.11 material comprises Na.sub.2Nb.sub.4O.sub.11, and wherein a bandgap energy of the Na.sub.2Nb.sub.4O.sub.11 is greater than that of strontium titanate (STO).
6. The ternary paraelectric of claim 2, wherein a relative density of the A.sub.2B.sub.4O.sub.11 material is 90% or more compared to a fully dense A.sub.2B.sub.4O.sub.11 not containing a pore.
7. A capacitor comprising: a first electrode; a second electrode; and a dielectric layer, the dielectric layer comprising the ternary paraelectric having the Cc structure of claim 1.
8. A semiconductor device comprising the ternary paraelectric having the Cc structure of claim 1.
9. A method of manufacturing a ternary paraelectric having a Cc structure, the method comprising: preparing ternary dielectric powder; compacting the prepared ternary dielectric powder; and sintering the compacted ternary dielectric powder; wherein the ternary paraelectric includes a A.sub.2B.sub.4O.sub.11 material that belongs to a monoclinic system and is space group No. 9.
10. The method of claim 9, wherein the material has a dielectric constant of 150 to 250, “A” is a Group 1 element, and “B” is a Group 5 element.
11. The method of claim 9, further comprising re-heating a resultant product of the sintering.
12. The method of claim 11, wherein the sintering comprises a spark plasma sintering (SPS) operation.
13. The method of claim 11, wherein the re-heating is performed at a higher temperature than the sintering.
14. The method of claim 9, wherein the preparing of the ternary dielectric powder comprises: mixing a first precursor including “A” with a second precursor including “B”; milling the mixture of the first and second precursors after adding a solvent to the mixture; drying a resultant product after the milling is completed; and calcining the dried resultant product.
15. The method of claim 14, wherein the milling comprises a planetary milling operation.
16. The method of claim 9, wherein the compacting the prepared ternary dielectric powder comprises: molding the ternary dielectric powder into a pellet shape; and compacting the molded ternary dielectric powder.
17. The method of claim 9, wherein “A” is at least one of Na, K, Li, and Rb.
18. The method of claim 9, wherein “B” is at least one of Nb, V, and Ta.
19. The method of claim 9, wherein the A.sub.2B.sub.4O.sub.11 material comprises Na.sub.2Nb.sub.4O.sub.11, and wherein a bandgap energy of the Na.sub.2Nb.sub.4O.sub.11 is greater than that of strontium titanate (STO).
20. The method of claim 9, wherein a relative density of the A.sub.2B.sub.4O.sub.11 material, after the sintering, is 90% or more compared to a fully dense A.sub.2B.sub.4O.sub.11 not containing a pore.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0021] The above and other aspects, features, and advantages of certain embodiments of the disclosure will be more apparent from the following description taken in conjunction with the accompanying drawings, in which:
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
DETAILED DESCRIPTION
[0031] Reference will now be made in detail to embodiments, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. In this regard, the present embodiments may have different forms and should not be construed as being limited to the descriptions set forth herein. Accordingly, the embodiments are merely described below, by referring to the figures, to explain aspects. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items. Expressions such as “at least one of,” when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list.
[0032] A dielectric material having a higher dielectric constant than the present one and reducing or minimizing side effects (for example, leakage current) due to reduction of film thickness is beneficial for next-generation semiconductor devices (for example, DRAM).
[0033] Accordingly, research has been actively conducted to search for next generation dielectric materials with a ternary composition. An example of a next generation dielectric material may be strontium titanate (STO). STO has a relatively high dielectric constant of about 300 but has low bandgap energy of about 3 eV, and thus, a leakage current may increase when a thin film dielectric is formed of STO.
[0034] In general, the dielectric constant value and the band gap energy value have an inverse relationship, and thus, as a next-generation dielectric material, a ternary paraelectric having a high dielectric constant value of several hundreds and a band gap energy value larger than that of STO is required.
[0035] Thus, Na.sub.2Nb.sub.4O.sub.11 having a monoclinic crystal structure and a dielectric constant of Space group (S.G.) No. 9 of about 193 was discovered.
[0036] Hereinafter, a method of manufacturing a ternary paraelectric having a Cc structure and physical properties of the ternary paraelectric having a Cc structure formed by the method will be described in detail with reference to the accompanying drawings. For example, the method may be directed to the manufacture of the ternary paraelectric as described above.
[0037]
[0038] Referring to
[0039] The first method may be a solid state reaction method. The first method may include a part of a solid phase method (for example, the material preparing operation S1 to the CIP operation S6). However, the embodiment is not limited as such, and the first method may be different from the solid phase method.
[0040] In the material preparing operation S1 of the first method, a first precursor and a second precursor may be mixed at a given ratio. The first precursor may be a precursor of Na, and the second precursor may be a precursor of Nb. In an example, the first precursor may be Na.sub.2CO.sub.3, and the second precursor may be Nb.sub.2O.sub.5. The first and second precursors may be mixed in a ratio of 1:2.
[0041] In the milling operation S2, milling includes adding a solvent to a mixture from the previous operation S1. The milling may be, for example, planetary milling. The solvent may be, for example, ethanol. The planetary milling may use revolving and rotating zirconia balls. Through the planetary milling, the mixture from the material preparing operation S1 may be pulverized, and thus, the first and second precursors may be uniformly mixed. The milling operation S2 may be performed for, for example, about 12 hours.
[0042] The drying operation S3 may be an operation of removing the solvent from the resultant product obtained in the milling operation S2. In the drying operation S3, the solvent may be volatilized by using a heating element like a hot plate, a heating coil, or a lamp.
[0043] The calcining operation S4 is a homogeneous step. In the drying operation S3, the solvent is removed, and a resultant product is in a state in which the first and second precursors are uniformly mixed. In the calcining operation S4, the first and second precursors are chemically bonded to form an ABO type single phase. The calcining operation S4 may be performed under a heat treatment atmosphere in which the ABO type single phases are not agglomerated with each other. For example, the calcining operation S4 may be performed at a temperature of about 700° C. for about 12 hours in a furnace of an ambient air atmosphere. After the completion of the calcining operation S4, the resultant product is sufficiently cooled and removed from the furnace. For example, the resultant product may be cooled in the furnace until the resultant product reaches a temperature in which the product may be held.
[0044] The compacting operation S5 is an operation of molding the resultant product produced in the calcining operation S4 in a mold of a given shape, for example, a pellet shape, by applying pressure. In the compacting operation S5, the pressure applied to the material filled in the mold may be a relatively low pressure, for example, the pressure applied to the material filled in the mold may be applied by a human hand.
[0045] In this way, the pressure applied to the material filled in the mold in the compacting operation S5 may be not large, and thus, the material separated from the mold after the compacting operation S5 may include pores.
[0046] The CIP operation S6 includes an operation of compressing the resultant product that has undergone the compacting operation S5 at high pressure. As an example, the resultant product (pellet) obtained in the compacting operation S5 may be compressed at pressure of 200 MPa or greater. Some of the pores may be removed from the pellet through the CIP operation S6, and a relative density of the pellet that has undergone the CIP operation S6 may be about 60% compared to a fully dense example (e.g., a monocrystalline example without voids and defects) of the ternary paraelectric.
[0047] The SPS operation S7 includes an operation of sintering the resultant product of the CIP operation S6 at a given temperature while compressing at high pressure. In the SPS operation S7, the resultant product may be compressed with pressure of about 50 MPa. In the SPS operation S7, a sintering temperature may be, for example, about 900° C., but is not limited thereto. In the SPS operation S7, the sintering may be performed for about 5 minutes in a vacuum atmosphere. Through the SPS operation S7, the pores in the resultant product obtained in the CIP operation S6 may be removed as much as possible.
[0048] In another example, the SPS operation S7 may include an operation of sintering powder obtained through the calcining operation S4 under the condition of temperature and pressure described above after placing the powder into a graphite mold.
[0049] The re-heating operation S8 is to remove defect or oxygen vacancies that may be in the resultant product of the SPS operation S7, and may be, for example, an annealing process. The defect or oxygen vacancies may occur as the SPS operation S7 is performed in a reducing atmosphere.
[0050] The re-heating operation S8 may be performed at a higher temperature than the SPS operation S7, for example, may be at about 1000° C. The re-heating operation S8 may be performed for about 12 hours under an ambient air atmosphere.
[0051] For example, the relative density of Na.sub.2Nb.sub.4O.sub.11 manufactured by the first method may be 99% or more compared to the fully dense example of Na.sub.2Nb.sub.4O.sub.11 not containing a pore. For example, the relative density may be 99.5% or more.
[0052]
[0053] Referring to
[0054] On the other hand, in the first and second methods described above, powder for sintering may be manufactured by a solid phase method, but may be manufactured by other methods besides the solid phase method, for example, a liquid phase method.
[0055] On the other hand, in Na.sub.2Nb.sub.4O.sub.11 manufactured according to the manufacturing methods of
[0056] Next, physical characteristics of an example (Na.sub.2Nb.sub.4O.sub.11) of the ternary paraelectric manufactured by using the first method of
[0057]
[0058] In
[0059] Referring to
[0060] On the other hand, it may be seen that the X-ray diffraction characteristics B and A of the first and second Na.sub.2Nb.sub.4O.sub.11 are different from the X-ray diffraction characteristics D of the fourth Na.sub.2Nb.sub.4O.sub.11. That is, the peak distribution appearing in the X-ray diffraction characteristics D of the fourth Na.sub.2Nb.sub.4O.sub.11 is different from the peak distribution appearing in the X-ray diffraction characteristics B and A of the first Na.sub.2Nb.sub.4O.sub.11 and the second Na.sub.2Nb.sub.4O.sub.11. In detail, the peak distribution appearing in the X-ray diffraction characteristic D of the fourth Na.sub.2Nb.sub.4O.sub.11 includes peaks that are not present in the peak distribution appearing in the X-ray diffraction characteristics B and A of the first Na.sub.2Nb.sub.4O.sub.11 and the second Na.sub.2Nb.sub.4O.sub.11. Accordingly, the peaks appearing in the X-ray diffraction characteristics B and A of the first Na.sub.2Nb.sub.4O.sub.11 and the second Na.sub.2Nb.sub.4O.sub.11 do not match one-to-one with the peaks appearing in the X-ray diffraction characteristics D of the fourth Na.sub.2Nb.sub.4O.sub.11.
[0061] The results of
[0062]
[0063] In
[0064] Referring to
[0065]
[0066] In
[0067] Referring to
[0068] Generally, when measuring an intrinsic dielectric property of a paraelectric, in order to remove a process defect or an effect of space charge, the measurement of the dielectric property is performed in a high frequency band (10.sup.5-10.sup.6 Hz) Therefore, a dielectric constant value in a high frequency band is important.
[0069] The results of
[0070] On the other hand, as shown in
[0071] Table 1 summarizes the dielectric constant and dielectric loss characteristics of the first Na.sub.2Nb.sub.4O.sub.11 and the second Na.sub.2Nb.sub.4O.sub.11 in a high frequency band (105 Hz and 106 Hz). Table 1 is a result measured at room temperature.
TABLE-US-00001 TABLE 1 10.sup.5 Hz 10.sup.6 Hz dielectric dielectric dielectric dielectric sample constant K loss constant K loss First 173.5 0.01 172.1 0.003 Na.sub.2Nb.sub.4O.sub.11 Second 154.5 0.06 151.9 0.009 Na.sub.2Nb.sub.4O.sub.11
[0072]
[0073] Referring to the analysis result of
[0074] In order to prevent a leakage current from occurring in a dielectric for DRAM, a band offset with an electrode, for example, a TiN electrode mainly used in fields, is required to be maintained at 1 eV or more. In the case of STO, a band offset with TiN is about 0.93 eV, and thus, it is difficult to prevent the occurrence of a leakage current.
[0075] On the other hand, the bandgap energy of the first Na.sub.2Nb.sub.4O.sub.11 is greater than that of STO as described with reference to
[0076]
[0077]
[0078]
[0079]
[0080]
[0081] In
[0082] Referring to
[0083] The results may denote that the ternary paraelectric according to an embodiment, that is, the ternary dielectric manufactured by the first method of
[0084]
[0085]
[0086]
[0087]
[0088]
[0089] In
[0090] Referring to
[0091] The result denotes that the ternary dielectric formed by the second method of
[0092] When the linear property between the graphs of
[0093] This result seems to be due to the difference between the relative density (more than 99%) of the ternary dielectric according to an embodiment and the relative density (more than 95%) of the ternary dielectric according to another embodiment.
[0094] A disclosed ternary paraelectric (for example, Na.sub.2Nb.sub.4O.sub.11 in space group No. 9 that is a monoclinic system) having a Cc structure may have a permittivity greater than 100, a relative density of 90% or more, and a bandgap energy greater than that of the STO. Accordingly, when the disclosed ternary paraelectric is used, it is possible to minimize a leakage current while ensuring a high dielectric constant and thinning of the dielectric. Therefore, when the disclosed paraelectric is applied to DRAM, a leakage current may be reduced while ensuring sufficient capacitance for operating the DRAM.
[0095] As a result, the use of the disclosed paraelectric may help stabilize an operation of a semiconductor device, such as highly integrated DRAM, and may also help to increase the reliability of the semiconductor device.
[0096]
[0097] Referring to
[0098] A trench is formed in a sidewall of the interlayer insulating film 324, and a sidewall oxide film 325 may be formed over the entire sidewall of the trench. The sidewall oxide film 325 may compensate for damage in the semiconductor substrate caused by etching to form the trench, and may also serve as a dielectric film between the semiconductor substrate 320 and a storage electrode 326. A sidewall portion of part of the source region 322, except for the other part of the source region near the gate electrode 323, may be entirely exposed.
[0099] A PN junction (not illustrated) may be formed in the sidewall portion of the source region by impurity implantation. The trench may be formed in the source region 322. A sidewall of the trench near the gate may directly contact the source region 322, and the PN junction may be formed by additional impurity implantation into the source region.
[0100] A storage electrode 326 may be formed on part of the interlayer insulating film 324, the exposed source region, and the surface of the sidewall oxide film 325 in the trench. The storage electrode may be, for example, a polysilicon layer, and may be formed so as to contact the entire source region 322 in contact with the upper sidewall of the trench, in addition to the part of the source region 322 near the gate electrode. The source region 322 on the outer surface of the upper sidewall of the trench may be enlarged due to the implanted impurities, and thus may more reliably contact the storage electrode 326. Next, an insulating film 327 as a capacity dielectric film may be formed along the upper surface of the storage electrode 326, and a polysilicon layer as a plate electrode 328 may be formed thereon, thereby completing a trench capacitor type DRAM. The ternary paraelectric according to the example embodiments may be used as the insulating film 327.
[0101] As the storage electrode 326, the polysilicon layer may be formed on the part of the interlayer insulating film 324, the exposed source region 322, and the surface of the sidewall oxide film 325 in the trench. Since the storage electrode 326 is formed to spontaneously contact, in addition to the part of the source region 322 near the gate electrode, the entire source region 322 in contact with the upper sidewall of the trench, the contact area may be enlarged, leading to more reliable contact with the storage electrode 326 and a significant increase in capacitance of the capacitor.
[0102] Though illustrated as part of a trench capacitor type DRAM, the example embodiments are not limited thereto. For example, the ternary paraelectric may comprise a insulating film in other DRAM types, or the insulating film in other electronic devices (e.g., the insulating film in a capacitor).
[0103] It should be understood that embodiments described herein should be considered in a descriptive sense only and not for purposes of limitation. Descriptions of features or aspects within each embodiment should typically be considered as available for other similar features or aspects in other embodiments. While one or more embodiments have been described with reference to the figures, it will be understood by those of ordinary skill in the art that various changes in form and details may be made therein without departing from the spirit and scope as defined by the following claims.