GAS SENSOR
20230375723 · 2023-11-23
Assignee
Inventors
Cpc classification
H05K1/183
ELECTRICITY
G01T1/178
PHYSICS
H05K2201/10545
ELECTRICITY
International classification
G01T1/178
PHYSICS
G01N33/00
PHYSICS
Abstract
A sensor, comprising: a printed circuit board; a detector mounted on the printed circuit board; an inner dome that is electrically conductive and is mounted on the printed circuit board so as to form a diffusion chamber around the detector; and an outer dome that is electrically conductive and surrounding the inner dome. The dual dome construction allows a stronger electric field to be generated inside the inner dome. The strength of the electric field is determined by the voltage of the detector, the voltage of the inner dome and the distance between them. The detector has a maximum voltage that can safely be applied to it without damaging the detector. With the dual dome design, the inner dome can be biased to a higher potential, thereby increasing the strength of the electric field inside the inner dome, while still shielding that high voltage via the outer dome.
Claims
1. A sensor, comprising: a printed circuit board; a detector mounted on the printed circuit board; an inner dome that is electrically conductive and is mounted on the printed circuit board so as to form a diffusion chamber around the detector; and an outer dome that is electrically conductive and is mounted on the printed circuit board, surrounding the inner dome.
2. A sensor as claimed in claim 1, wherein the sensor is arranged to apply a first voltage to the inner dome and a second voltage to the outer dome.
3. A sensor as claimed in claim 2, wherein the first voltage has a magnitude greater than that of the second voltage.
4. A sensor as claimed in claim 3, wherein the second voltage is ground.
5. A sensor as claimed in claim 1, wherein the sensor is arranged to apply a detector bias voltage to the detector.
6. A sensor as claimed in claim 1, wherein the inner dome is connected to a first conductive layer of the printed circuit board so as to form a faraday shield around the detector.
7. A sensor as claimed in claim 1, wherein the outer dome is connected to a second conductive layer of the printed circuit board so as to form a faraday shield around the inner dome.
8. A sensor as claimed in claim 1, wherein the inner dome and the outer dome are substantially the same shape and concentrically arranged.
9. A sensor as claimed in claim 1, wherein the inner dome has a rounded shape.
10. A sensor as claimed in claim 9, wherein the inner dome has a rounded cuboid shape with rounded edges and corners.
11. A sensor as claimed in claim 1, wherein a diffusion path for air exchange with the interior volume of the inner dome passes between the inner dome and the outer dome.
12. A sensor as claimed in claim 11, wherein an entrance to the diffusion path is located centrally in a roof of the outer dome.
13. A sensor as claimed in claim 1, further comprising a gasket arranged to seal against a surface of the printed circuit board.
14. A sensor as claimed in claim 13, wherein the gasket is biased against the printed circuit board by a lip formed on at least one of the inner dome and the outer dome.
15. A sensor as claimed in claim 13, wherein the gasket is located between the inner dome and the outer dome.
16. A sensor as claimed in claim 15, wherein the gasket seals against an inner surface of the outer dome.
17. A sensor as claimed in claim 13, wherein the gasket seals against an outer surface of the inner dome except that one or more air channels are formed to bypass the gasket and are formed along the outer surface of the inner dome, connecting with a rim of the inner dome adjacent to the printed circuit board.
18. A sensor as claimed in claim 17, wherein the gasket is biased against the printed circuit board by a lip formed on the inner dome and wherein the one or more air channels each extends along the underside of the lip.
19. A sensor as claimed in claim 1, wherein a biasing member is provided to bias the outer dome towards the printed circuit board and to ensure electrical contact of the outer dome with the printed circuit board.
20. A sensor as claimed in claim 19, wherein the biasing member comprises one or more clips provided on the outer dome that extend through holes in the printed circuit board and engage with a side of the printed circuit board opposite the side on which the outer dome is located.
21. A sensor as claimed in claim 19, wherein the outer dome is arranged to bias the inner dome into electrical contact with the printed circuit board.
22. A sensor as claimed in claim 21, wherein a spacer is provided between the outer dome and the inner dome so as to transmit a biasing force from the outer dome to the inner dome.
23. A sensor as claimed in claim 22, wherein an entrance to a diffusion path is located centrally in a roof of the outer dome, and wherein the spacer forms a ring around the entrance and has one or more holes or channels formed in its side wall to allow air to flow from the entrance along the diffusion path.
24. A sensor as claimed in any claim 1, wherein one of the inner dome and the outer dome comprises one or more locating pins extending towards the printed circuit board and wherein the printed circuit board has a corresponding one or more locating recesses formed therein to receive the one or more locating pins, and wherein the one or more locating recesses are sufficiently deep that the one or more locating pins do not contact the bottom of the one or more recesses.
25. A sensor as claimed in claim 24, wherein the one or more locating pins are formed on the inner dome, wherein the inner dome comprises one or more spacer projections formed on the rim and extending towards the printed circuit board, and wherein the depth of each of the one or more recesses is greater than the difference between the length of the corresponding locating pin and the length of the spacer projections.
26. A sensor as claimed in claim 24, wherein the printed circuit board is a multilayer printed circuit board comprising a surface conductive layer, portions of which are in contact with the inner dome and the outer dome, and an internal conductive layer located at a first depth below the surface conductive layer, wherein the depth of the one or more locating recesses is greater than the first depth and wherein the internal conductive layer comprises an insulating region around each of the one or more locating recesses.
27. A sensor as claimed in claim 24, wherein each of the one or more locating recesses is lined with electrically conductive material.
28. A sensor, comprising: a printed circuit board; a detector mounted on the printed circuit board; a dome that is electrically conductive and is mounted on the printed circuit board so as to form a diffusion chamber around the detector; and a gasket arranged to seal against a surface of the printed circuit board; wherein the gasket is biased against the printed circuit board by a lip formed on the dome.
29. A sensor as claimed in claim 28, wherein the lip extends from an outer surface of the dome.
30. A sensor as claimed in claim 28, wherein the gasket seals against an outer surface of the dome except that one or more air channels are formed to bypass the gasket and are formed along the outer surface of the dome, connecting with a rim of the dome adjacent to the printed circuit board.
31. A sensor as claimed in claim 30, wherein the one or more air channels each extends along the underside of the lip.
32. A sensor, comprising: a printed circuit board; a detector mounted on the printed circuit board; a dome that is electrically conductive and is mounted on the printed circuit board so as to form a diffusion chamber around the detector; and wherein the dome comprises one or more locating pins extending towards the printed circuit board and wherein the printed circuit board has a corresponding one or more locating recesses formed therein to receive the one or more locating pins, and wherein the one or more locating recesses are deeper than the length of the one or more locating pins.
33. A sensor as claimed in claim 32, wherein the dome comprises one or more spacer projections formed on the rim and extending towards the printed circuit board, and wherein the depth of each of the one or more recesses is greater than the difference between the length of the corresponding locating pin and the length of the spacer projections.
34. A sensor as claimed in claim 32, wherein the printed circuit board is a multilayer printed circuit board comprising a surface conductive layer, portions of which are in contact with the dome, and an internal conductive layer located at a first depth below the surface conductive layer, wherein the depth of the one or more locating recesses is greater than the first depth and wherein the internal conductive layer comprises an insulating region around each of the one or more locating recesses.
35. A sensor as claimed in claim 32, wherein each of the one or more locating recesses is lined with electrically conductive material.
Description
[0068] Certain preferred embodiments of the invention will now be described, by way of example only, and with reference to the accompanying drawings in which:
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[0077] Various components of a radon gas sensor module 100 according to an embodiment of the invention are shown in
[0078] The printed circuit board 105 has a photosensor 110 mounted on one side 111 and a hole 190 in its surface conductive layer 181 through which light can pass from a testing device (although the testing device and hole are an optional feature and can be omitted in some embodiments). The hole 190 is only in the surface conductive layer 181 and does not extend through the underlying substrate of the printed circuit board 105 so that it is impermeable to air.
[0079] The inner dome 103 is opaque to light and, when mounted on the printed circuit board 105 (specifically by mounting its rim 104 to the conductive trace 114 on the printed circuit board), it forms an opaque chamber. This opaque chamber forms the diffusion chamber of the radon gas sensor 100. Spacers 117 formed on the rim 104 of the inner dome 103 provide a small opening by which air can diffuse underneath the rim 104 and into the interior of the chamber which defines the sensitive volume for the radon gas sensor 100.
[0080] The outer dome 101 is mounted over the top of the inner dome 103 and serves as an electromagnetic shield which protects the inner dome 103 from electromagnetic interference. This is particularly important as the inner dome 103 is held at a high voltage. The module 100 is designed for extreme low power operation in order to support long life time on batteries so that the module can be used in a handheld (or at least non-mains powered) device that is easier to position freely without considerations of power supply or needing to change or recharge batteries regularly. The high voltage is supplied by a high-voltage generator with a high output impedance. This high voltage is susceptible to electromagnetic pick-up and in order to avoid such pick-up, the outer dome 101 provides electromagnetic shielding of the inner dome 103. The outer dome 101 is therefore held at a low or ground potential. In addition to providing an electromagnetic shield, the outer dome 101 can be held at a low or ground potential for reason of safety; by having it at ground potential there is less risk of electrical shock when the module is operated without a protective instrument housing. By contrast, leaving the inner dome 103 exposed to users at a potential of around 100V would be less desirable.
[0081] In addition to providing the electromagnetic shielding function, the outer dome 101 also forms a diffusion path 115 between an opening 116 in the roof of the outer dome 101 and down between the two domes 101, 103 towards the rim 104 of the inner dome 103. Outer dome 101 is electrically connected to the printed circuit board 105 via its rim 102 contacting conductive trace 112. A gasket 120 located between the inner dome 103 and the outer dome 101 is pressed against the printed circuit board 105 by a lip 122 formed on the outer surface of the inner dome 103. The diffusion path 115 passes over the top of the gasket 120 and down towards the rim 104 between the gasket 120 and the outer surface of the inner dome 103 via air channels 124 formed in the underside of the lip 122 and on the outer surface of the inner dome 103. The gasket 120 seals against the printed circuit board 105, thereby preventing air and light from entering the inner dome 103 under its rim 104 and the gasket 120 seals against the inner surface of the outer dome 101 thereby preventing air from entering the diffusion path 115 other than at the opening 116 in the roof of the outer dome 101.
[0082] It will be appreciated that in other embodiments (not illustrated), the lip 122 could be formed on an inner surface of the outer dome 101 while still performing the function of compressing the gasket 120 against the printed circuit board 105 The seal between the gasket 120 and the outer dome 101 could then be on the underside of the lip 122. In other embodiments lips 122 may be provided on both the inner dome 103 and the outer dome 101.
[0083] The photosensor 110 is the only electrical component mounted on the first side 111 (seen in
[0084] A Faraday cage 140 is provided over at least some of the electrical components 130 on the second side 118 of the printed circuit board 105 to shield them from electromagnetic interference. The Faraday cage 140 shown here is a two part structure comprising a frame 141 which is soldered (surface mounted) onto the second side 118 of the printed circuit board 105 and a cover 142 which attaches to the frame in a separate assembly step. It will be appreciated that the Faraday cage 140 attaches to the underside 118 of the printed circuit board 105 in
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[0087] As discussed above, the diffusion path 115 ends with air passing under the rim 104 of the inner dome 103 (i.e. between the rim 104 and the printed circuit board 105). With the lip 122 formed on an outer surface of the inner dome 103 (for pressing the gasket 120 against the printed circuit board 105), air must be given a route to bypass the gasket 120 and reach the rim 104. As the gasket 120 seals against the printed circuit board 105, air cannot pass underneath the gasket 120 and therefore a bypass route is provided over the top of the gasket by air channels 124 formed in the underside of the lip 122 and on the outer side of the inner dome 103. Even with the lip 122 compressing the gasket 120 against the printed circuit board 105, the gasket 105 does not deform into the channels 124 to block them. Therefore air can pass around the top and inner side of the gasket 120 and down to the rim 104 of the inner dome 103. The air channels 124 in this embodiment are only 0.5 mm wide such that they provide a very narrow constriction through which the air must pass, thereby encouraging plate-out of any aerosols present in the air.
[0088] The rim 104 of the inner dome 103 is provided with a number of spacer projections 117 that extend a short distance (in this embodiment about 0.15 mm) down from the rim 104 towards the printed circuit board 105. These spacer projections 117 ensure that, even when the inner dome 103 is biased into contact with the printed circuit board 105, there remains a small gap underneath the rim 104 by which air can diffuse into the interior of the inner dome 103 (i.e. into the diffusion chamber which is the sensitive volume for the gas sensor 100).
[0089] Also shown in
[0090] Where the printed circuit board 105 is a multilayer printed circuit board with both surface conductive layers 181, 182 and internal conductive layers 183, 184 as shown in
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[0093] It will be appreciated that in order to compress the gasket 120 against the printed circuit board, a force must be supplied to push the lip 122 towards the printed circuit board 105. This may be provided by any mechanism that holds the inner dome 103 in place against the printed circuit board 105. However, in order to avoid the use of permanent fixing mechanisms such as screws or glue, the inner dome 103 in this embodiment is pressed against the printed circuit board by the outer dome 101 which acts on the spacer 300 that is interposed between the roof of the inner dome 103 and the roof of the outer dome 101 and sized so as to contact both domes 101, 103 and thereby transmit force from one to the other. This contact also holds the filter paper 310 between the spacer 300 and the roof of the outer dome 101, trapping it therebetween and ensuring that air must pass through the filter paper 310 in order to enter the diffusion path 115 and thereby reducing the number of larger particles entering the diffusion path 115. The force that holds the outer dome 101 in place is provided by clips 500 that pass through holes 502 in the printed circuit board 105 and spring out to contact (and hold against) the underside 118 of the printed circuit board 105 via an extension 501 of the clip 500. To hold the gasket 120 in the compressed and sealed state, the outer dome 101 is pressed down onto the spacer 300 and the inner dome 101 so as to compress the gasket 120 and at the same time, the clips 500 pass through the holes 502 and the extensions 501 such that they clip under and hold against the printed circuit board 105 while the gasket 120 is in the compressed state. The gasket 120 provides a reaction force that pushes away from the printed circuit board 105 against lip 122 of the inner dome 103. To keep the inner dome 103 in electrical contact with the printed circuit board 105, this force must be countered by the downward force from the outer dome 101 which is provided by the clips 500. Some relative movement of the inner dome 103 and outer dome 103 is accommodated by flexing of the roofs of the inner dome 103 and outer dome 101 either side of the spacer 300. As the outer dome 101 is pushed upwards to bring the clips 500 into contact with the underside 118 of the printed circuit board 105, the rim 102 of the outer dome 101 may be lifted very slightly away from the upper side 111 of the printed circuit board 105. This allows the possibility of light and air to enter underneath the rim 102, but any such light or air is then blocked by the gasket 120 sealing against the printed circuit board 105 and the inner surface of the outer dome 101.
[0094] The separation of the rim 102 of the outer dome 101 from the upper side 111 of the printed circuit board 105 also affects the reliability of electrical connection being made via the rim 102. Therefore in this embodiment the clips 500 (including the extension 501) are conductive and are arranged to contact a conductive trace on the underside 118 of the printed circuit board 105. The connection here is reliable as the outer dome 101 is biased upwards away from the upper surface 111 of the printed circuit board 105, biasing the extensions 501 into firm contact with the underside 118 of the printed circuit board 105. The outer dome 101 may be made from metal or it may be coated with a conductive material. In this example, the outer dome 101 is made from metallised plastic. For added reliability of electrical connection, the clips 500 can also be arranged to contact a wall of the hole 502. The wall of the hole 502 can also have a conductive liner 604 so that electrical contact is made with the conductive clip 500. The clip 500 may be sprung so that it is biased against the liner 604.
[0095] The arrangement of a clip 500 and extension 501 in electrical contact with a conductive layer 182 on the underside 118 of the printed circuit board 105 is shown in
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[0097] The outer dome 101 is electrically connected to a contact pad 603 on the second surface conductive layer 182 on the underside 118 of the printed circuit board 105. As it is convenient to surface mount other components to this second conductive layer 118, the contact pad 603 may be connect by a via (not shown) to one of the internal conductive layers 183, 184 which extend underneath the surface conductive layer 181 and the photodiode 110 while the outer dome 101 extends around and over the inner dome 103 so that together they form a faraday shield around the inner dome 103 that can be held at a low (or ground) voltage to shield the high voltage inner dome 103 from electromagnetic interference. An insulating gap 605 is formed in the surface conductive layer 181 so as to isolate the high voltage connection to the inner dome 103 from the low voltage connection to the outer dome 101. In the embodiment shown in
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[0102] It will be appreciated that many variations of the above embodiments may be made without departing from the scope of the invention which is defined by the appended claims.