APPARATUS FOR REDUCING GREENHOUSE GAS EMISSION IN VESSEL AND VESSEL INCLUDING THE SAME
20230383678 · 2023-11-30
Assignee
Inventors
Cpc classification
F01N3/0857
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2570/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present invention relates to an apparatus for reducing greenhouse gas emission in a vessel and a vessel including the same, which are capable of constantly maintaining a concentration of a greenhouse gas absorbing liquid to prevent a decrease in absorption performance of an absorption tower, and applying a pressurization system to prevent the loss of an absorbent liquid due to the natural evaporation of a high-concentration absorbent liquid. Or which are capable of cooling exhaust gas with fresh water by a heat exchange method, thereby preventing a decrease in concentration of an absorbent liquid, and controlling the concentration of the absorbent liquid to constantly maintain the concentration of the absorbing liquid, thereby preventing a decrease in absorption performance.
Claims
1-34. (canceled)
35. An apparatus for reducing greenhouse gas emission in a vessel, the apparatus comprising: a seawater supply unit that supplies seawater; an absorbent liquid producing unit that produces and supplies a high-concentration CO.sub.2 absorbent liquid; an absorption tower comprising a CO.sub.2 removing unit that cools exhaust gas discharged from a vessel engine by reacting the exhaust gas with the seawater supplied from the seawater supply unit and removes CO.sub.2 by reacting the cooled exhaust gas with the absorbent liquid supplied from the absorbent liquid producing unit to convert CO.sub.2 into an aqueous ammonium salt solution; an absorbent liquid concentration adjusting unit that adjusts a concentration of the absorbent liquid supplied from the absorbent liquid producing unit to the absorption tower; and an ammonia recycling unit that recycles NH.sub.3 by reacting the aqueous ammonium salt solution discharged from the absorption tower with an aqueous divalent metal hydroxide solution and returns the NH.sub.3 back to the absorption tower for reuse as the absorbent liquid.
36. The apparatus according to claim 35, wherein the vessel engine uses liquefied natural gas (LNG) or low sulphur marine gas oil (LSMGO) as fuel.
37. The apparatus according to claim 36, wherein, when the vessel engine uses the LSMGO as fuel, the absorption tower further comprises a SO.sub.x absorbing unit that dissolves and removes SO.sub.x while cooling the exhaust gas discharged from the vessel engine by reacting the exhaust gas with the seawater supplied from the seawater supply unit, and the CO.sub.2 removing unit cools the exhaust gas, from which the SO.sub.x has been removed, by reacting the exhaust gas with the seawater supplied from the seawater supply unit and removes CO.sub.2 by reacting the cooled exhaust gas with the absorbent liquid supplied from the absorbent liquid producing unit to convert CO.sub.2 into the aqueous ammonium salt solution.
38. The apparatus according to claim 35, wherein the absorption tower further comprises a NO.sub.x absorbing unit that absorbs and removes NO.sub.x from the exhaust gas emitted from the vessel engine, and the CO.sub.2 removing unit cools the exhaust gas, from which the NO.sub.x has been removed, by reacting the exhaust gas with the seawater supplied from the seawater supply unit and removes CO.sub.2 by reacting the cooled exhaust gas with the absorbent liquid supplied from the absorbent liquid producing unit to convert CO.sub.2 into the aqueous ammonium salt solution.
39. The apparatus according to claim 35, wherein, in the absorption tower, a NO.sub.x absorbing unit that absorbs and removes NO.sub.x from the exhaust gas discharged from the vessel engine, a SO.sub.x absorbing unit that dissolves and removes SO.sub.x while cooling the exhaust gas, from which the NO.sub.x has been removed, through reaction with the seawater supplied from the seawater supply unit, and the CO.sub.2 removing unit that removes CO.sub.2 by reacting the exhaust gas, from which the SO.sub.x has been removed, with the absorbent liquid supplied from the absorbent liquid producing unit to convert CO.sub.2 into the aqueous ammonium salt solution are sequentially stacked.
40. The apparatus according to claim 38, wherein the ammonia recycling unit recycles NH.sub.3 and returns the NH.sub.3 back to the absorption tower for reuse as the absorbent liquid, and the NO.sub.x absorbing unit absorbs NO.sub.x with the NH.sub.3 supplied from the ammonia recycling unit, or absorbs NO.sub.x using urea water.
41. The apparatus according to claim 35, wherein the absorbent liquid producing unit comprises: a fresh water tank that stores fresh water; a fresh water control valve that supplies the fresh water from the fresh water tank; a NH.sub.3 storage that stores high-pressure NH.sub.3; an ammonia water tank that produces and stores high-concentration ammonia water by spraying the NH.sub.3 supplied from the NH.sub.3 storage to the fresh water supplied by the fresh water control valve; a pH sensor that measures a concentration of the ammonia water in the ammonia water tank; and an ammonia water supply pump that supplies the ammonia water from the ammonia water tank to the absorbent liquid concentration adjusting unit.
42. The apparatus according to claim 35, wherein the absorbent liquid concentration adjusting unit comprises: a fresh water supply line that supplies fresh water; a pH sensor that measures a concentration of ammonia water which is the absorbent liquid supplied to the absorption tower; a flow rate control valve that controls a flow rate of the ammonia water supplied from the absorbent liquid producing unit; a mixer that adjusts the concentration of the ammonia water by increasing the concentration by mixing the high-concentration ammonia water from the absorbent liquid producing unit or reducing the concentration by mixing the fresh water from the fresh water supply line according to the concentration of the ammonia water measured by the pH sensor; and a pressure maintenance valve that prevents evaporation of NH.sub.3 when the mixer performs the mixing.
43. The apparatus according to claim 35, wherein the CO.sub.2 removing unit comprises: an ammonia water spray nozzle that sprays the ammonia water supplied from the absorbent liquid concentration adjusting unit downward; a packing material that contacts CO.sub.2 with the ammonia water to convert the CO.sub.2 into NH.sub.4HCO.sub.3(aq); a cooling jacket that is formed in multi-stages for each section of an absorption apparatus filled with the packing material and cools heat generated by a CO.sub.2 absorption reaction; a water spray that collects NH.sub.3 discharged to the outside without reacting with CO.sub.2; a mist removal plate that is formed in a curved multi-plate shape and returns the ammonia water toward the packing material; a partition wall that is formed so that the ammonia water does not flow backward; and an umbrella-shaped blocking plate that covers an exhaust gas inlet hole surrounded by the partition wall.
44. The apparatus according to claim 35, wherein the ammonia recycling unit comprises: a storage tank that stores the aqueous divalent metal hydroxide solution; a mixing tank in which the aqueous divalent metal hydroxide solution and the aqueous ammonium salt solution discharged from the absorption tower are stirred by an agitator to generate NH.sub.3(g) and carbonate; a filter that suctions a solution and precipitate from the mixing tank and separates carbonate; a high-pressure pump that transfers the solution and precipitate to the filter at high pressure; and an ammonia water storage tank that stores ammonia water or fresh water separated by the filter and supplies the ammonia water or the fresh water to the absorbent liquid concentration adjusting unit.
45. An apparatus for reducing greenhouse gas emission in a vessel, the apparatus comprising: an exhaust gas cooling unit that cools exhaust gas discharged from a vessel engine; an absorbent liquid producing unit that produces and supplies a high-concentration CO.sub.2 absorbent liquid; an absorption tower comprising a CO.sub.2 removing unit that removes CO.sub.2 by reacting the exhaust gas cooled by the exhaust gas cooling unit with the absorbent liquid supplied from the absorbent liquid producing unit to convert CO.sub.2 into an aqueous ammonium salt solution; an absorbent liquid concentration adjusting unit that adjusts a concentration of the absorbent liquid supplied from the absorbent liquid producing unit to the absorption tower; and an ammonia recycling unit that recycles NH.sub.3 by reacting the aqueous ammonium salt solution discharged from the absorption tower with an aqueous divalent metal hydroxide solution and returns the NH.sub.3 back to the absorption tower for reuse as the absorbent liquid.
46. The apparatus according to claim 45, wherein the vessel engine uses liquefied natural gas (LNG) or low sulphur marine gas oil (LSMGO) as fuel.
47. The apparatus according to claim 45, wherein the exhaust gas cooling unit cools the exhaust gas to a temperature of 27° C. to 33° C. by circulating fresh water supplied from an onboard cooling system through a heat exchange pipe surrounding an exhaust gas discharge pipe.
48. The apparatus according to claim 45, wherein the absorption tower further comprises a NO.sub.x absorbing unit that absorbs and removes NO.sub.x from the exhaust gas emitted from the vessel engine, and the CO.sub.2 removing unit removes CO.sub.2 by reacting the exhaust gas, from which the NO.sub.x has been removed and which is cooled by the exhaust gas cooling unit, with the absorbent liquid supplied from the absorbent liquid producing unit to convert CO.sub.2 into the aqueous ammonium salt solution.
49. The apparatus according to claim 48, wherein the ammonia recycling unit recycles NH.sub.3 and returns the NH.sub.3 back to the absorption tower for reuse as the absorbent liquid, and the NO.sub.x absorbing unit absorbs NO.sub.x with the NH.sub.3 supplied from the ammonia recycling unit, or absorbs NO.sub.x using urea water.
50. The apparatus according to claim 45, wherein the absorbent liquid producing unit comprises: a fresh water tank that stores fresh water; a fresh water control valve that supplies the fresh water from the fresh water tank; a NH.sub.3 storage that stores high-pressure NH.sub.3; an ammonia water tank that produces and stores high-concentration ammonia water by spraying the NH.sub.3 supplied from the NH.sub.3 storage to the fresh water supplied by the fresh water control valve; a pH sensor that measures a concentration of the ammonia water in the ammonia water tank; and an ammonia water supply pump that supplies the ammonia water from the ammonia water tank to the absorbent liquid concentration adjusting unit.
51. The apparatus according to claim 50, wherein compressed air of a certain pressure is injected into the ammonia water tank to prevent evaporation loss of NH.sub.3.
52. The apparatus according to claim 45, wherein the absorbent liquid concentration adjusting unit comprises: a fresh water supply line that supplies fresh water; a pH sensor that measures a concentration of ammonia water which is the absorbent liquid supplied to the absorption tower; a flow rate control valve that controls a flow rate of the ammonia water supplied from the absorbent liquid producing unit; a mixer that adjusts the concentration of the ammonia water by increasing the concentration by mixing the high-concentration ammonia water from the absorbent liquid producing unit or reducing the concentration by mixing the fresh water from the fresh water supply line according to the concentration of the ammonia water measured by the pH sensor; and a pressure maintenance valve that prevents evaporation of NH.sub.3 when the mixer performs the mixing.
53. The apparatus according to claim 45, wherein the CO.sub.2 removing unit comprises: an ammonia water spray nozzle that sprays the ammonia water supplied from the absorbent liquid concentration adjusting unit downward; a packing material that contacts CO.sub.2 with the ammonia water to convert the CO.sub.2 into NH.sub.4HCO.sub.3(aq); a cooling jacket that is formed in multi-stages for each section of an absorption apparatus filled with the packing material and cools heat generated by a CO.sub.2 absorption reaction; a water spray that collects NH.sub.3 discharged to the outside without reacting with CO.sub.2; a mist removal plate that is formed in a curved multi-plate shape and returns the ammonia water toward the packing material; a partition wall that is formed so that the ammonia water does not flow backward; and an umbrella-shaped blocking plate that covers an exhaust gas inlet hole surrounded by the partition wall.
54. The apparatus according to claim 45, wherein the ammonia recycling unit comprises: a storage tank that stores the aqueous divalent metal hydroxide solution; a mixing tank in which the aqueous divalent metal hydroxide solution and the aqueous ammonium salt solution discharged from the absorption tower are stirred by an agitator to generate NH.sub.3(g) and carbonate; a filter that suctions a solution and precipitate from the mixing tank and separates carbonate; a high-pressure pump that transfers the solution and precipitate to the filter at high pressure; and an ammonia water storage tank that stores ammonia water or fresh water separated by the filter and supplies the ammonia water or the fresh water to the absorbent liquid concentration adjusting unit.
Description
DESCRIPTION OF DRAWINGS
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BEST MODE
[0064] Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings so that the present invention can be easily carried out by those of ordinary skill in the art. The present invention may be embodied in many different forms and is not limited to embodiments of the present invention described herein.
[0065] Referring to
[0066] Here, according to the type and specification of the vessel engine (low-pressure engine or high-pressure engine) used in a main engine or power generation engine and the type of fuel supplied to the vessel engine (HFO, MDO, LNG, MGO, LSMGO, ammonia, etc.), the absorption tower may optionally include, in addition to the CO.sub.2 removing unit, a NO.sub.x absorbing unit or a SO.sub.x absorbing unit, or may include both the NO.sub.x absorbing unit and the SO.sub.x absorbing unit.
[0067] In particular, when low sulphur marine gas oil (LSMGO) is used as the fuel of the vessel engine, a SO.sub.x absorbing unit capable of simultaneously performing cooling of exhaust gas and absorption by dissolution of SO.sub.x may be additionally provided.
[0068] Hereinafter, an embodiment in which the NO.sub.x absorbing unit, the SO.sub.x absorbing unit, and the CO.sub.2 removing unit are sequentially stacked on the absorption tower will be described, but the present invention is not limited thereto. As described above, the NO.sub.x absorbing unit and/or the SO.sub.x absorbing unit may or may not be included according to the types of vessel engine and fuel.
[0069] Hereinafter, the apparatus for reducing greenhouse gas emission in the vessel will be described in detail with reference to
[0070] First, a seawater supply unit 110 supplies seawater to an absorption tower 130 so that temperature of exhaust gas is lowered to facilitate absorption of CO.sub.2 by an absorbent liquid.
[0071] Specifically, as illustrated in
[0072] For reference, when the vessel is berthing or sailing, seawater may be selectively supplied to the seawater pump 111 from a high sea chest that suctions upper seawater or a low sea chest that suctions lower seawater according to the depth of water. That is, when the vessel is berthing, the high sea chest may be used because the upper seawater is cleaner than the lower seawater, and when the vessel is sailing, the low sea chest may be used because the lower seawater is cleaner than the upper seawater.
[0073] Here, the seawater control valve 112 may be a manually operated diaphragm valve or a solenoid type valve that controls the flow rate of seawater, but the present invention is not limited thereto. Any type of valve may be applied as long as the amount of seawater injected through a seawater spray nozzle 132a can be controlled according to the amount of exhaust gas.
[0074] Next, the absorbent liquid producing unit 120 reacts fresh water with NH.sub.3 as shown in [Chemical Formula 1] below to produce high-concentration ammonia water (NH.sub.4OH(aq)), which is a high-concentration CO.sub.2 absorbent liquid, and supplies the high-concentration ammonia water (NH.sub.4OH(aq)) to the absorption tower 130 through the absorbent liquid concentration adjusting unit 140.
NH.sub.3+H.sub.2O—>NH.sub.4OH(aq),(exothermic reaction,1650 MJ/ton) [Chemical Formula 1]
[0075] Specifically, as illustrated in
[0076] For example, the concentration of the ammonia water circulating through the absorption tower 130 and an ammonia recycling unit 150 changes as the operation is repeated. When the concentration of the ammonia water is reduced, the high-concentration ammonia water may be supplied to an ammonia water circulation line (see A in
[0077] On the other hand, since the high-concentration ammonia water has a higher partial pressure of NH.sub.3(g) than that of the low-concentration ammonia water at the same temperature, NH.sub.3 is relatively more evaporated in an atmospheric pressure state, resulting in an increase in loss. Therefore, in order to store the high-concentration ammonia water, it is necessary to lower temperature in order for increasing the solubility and reducing the vapor pressure of NH.sub.3(g) and to operate under a pressurization system.
[0078] That is, in order to prevent a phenomenon that NH.sub.3(g) is evaporated and lost to the atmosphere, compressed air of a constant pressure may be injected into the ammonia water tank 123 so that the pressure in the ammonia water tank 123 is maintained to be high, thereby preventing the evaporation loss of NH.sub.3.
[0079] For example, since NH.sub.3 may be stored in a liquid state at −34° C. and 8.5 bar, 50% concentration of ammonia water may be stored in the ammonia water tank 123 by maintaining the inside of the ammonia water tank 123 at a constant pressure by using compressed air of 7 bar available in the vessel.
[0080] In addition, a safety valve 123a for preventing overpressure of the ammonia water tank 123 may be installed.
[0081] Next, the absorption tower 130 includes a CO.sub.2 removing unit that cools exhaust gas discharged from the vessel engine 10 by reacting the exhaust gas with the seawater supplied from the seawater supply unit 110, reacts CO.sub.2 of the cooled exhaust gas with ammonia water, which is the absorbent liquid from the absorbent liquid producing unit 120, and converts CO.sub.2 into an aqueous ammonium salt solution (NH.sub.4HCO.sub.3(aq)) to remove CO.sub.2 as shown in [Chemical Formula 2] below.
2NH.sub.4OH+CO.sub.2—>(NH.sub.4).sub.2CO.sub.3+H.sub.2O
(NH.sub.4).sub.2CO.sub.3+CO.sub.2+H.sub.2O—>2NH.sub.4HCO.sub.3 [Chemical Formula 2]
[0082] Specifically, as illustrated in
[0083] Here, the cooling jacket may cool heat to 30° C. to 50° C. at which the material transfer is smoothest, so that NH.sub.3 is not evaporated and disappeared while maintaining a CO.sub.2 absorption rate at a certain level.
[0084] On the other hand, the CO.sub.2 removing unit 131 may be considered in various forms so as to operate within an allowable pressure drop of an exhaust pipe required by an engine specification while increasing a contact area between the exhaust gas and NH.sub.3. For example, the packing material 131b may include multi-stage distilling column packings designed to increase a contact area per unit volume. As illustrated in
[0085] In addition, a solution redistributor (not illustrated) may be formed between the distilling column packings so as to prevent channeling when the ammonia water passes downward through the packing material 131b, the exhaust gas passes upward through the packing material 131b, and the ammonia water and the exhaust gas contact each other.
[0086] In addition, the mist removal plate 131d allows the scattered ammonia water to adhere to the curved multi-plate, so that droplets become large, and drains the ammonia water toward the packing material 131b by the own weight thereof.
[0087] On the other hand, as described above, the vessel engine 10 is based on the premise of using LNG or LSMGO as fuel. When the vessel engine 10 uses LNG as fuel, SO.sub.x may not be generated, but when the vessel engine 10 uses LSMGO as fuel, the absorption tower 130 may include the SO.sub.x absorbing unit 132.
[0088] That is, the SO.sub.x absorbing unit 132 may dissolve and remove SO.sub.x while cooling the exhaust gas discharged from the vessel engine 10 by reacting the exhaust gas with the seawater supplied from the seawater supply unit 110, and the CO.sub.2 removing unit 131 may cool the exhaust gas, from which SO.sub.x is removed, through reaction with the seawater supplied from the seawater supply unit 110, react the cooled exhaust gas with the absorbent liquid supplied from the absorbent liquid producing unit 120, and convert CO.sub.2 into an aqueous ammonium salt solution, and absorb and remove CO.sub.2.
[0089] Specifically, the SO.sub.x absorbing unit 132 is a section that is in primary contact with seawater. As illustrated in
[0090] On the other hand, the SO.sub.x absorbing unit 132 may cool the temperature of the exhaust gas to 27° C. to 33° C., preferably about 30° C., which is required by the CO.sub.2 removing unit 131, through the seawater spray nozzle 132a or a separate cooling jacket (not illustrated). As illustrated in
[0091] On the other hand, a closed loop system may be applied to add a compound forming alkali ions, for example, a basic chemical of NaOH or MgO, to the seawater supplied to the SO.sub.x absorbing unit 132 in order to further increase the solubility of SO.sub.X.
[0092] For reference, the closed loop system involves additional consumption of basic chemicals, but has an advantage that the amount of circulating seawater is small, and the open loop system that discharges SO.sub.x dissolved by spraying only seawater to the outside of the vessel has no additional consumption of basic chemicals and is simple. In order to maximize these advantages, a hybrid system in which the open loop system and the closed loop system are combined may be applied.
[0093] In this regard, by removing SO.sub.x through the SO.sub.x absorbing unit 132 and then removing CO.sub.2 through the CO.sub.2 removing unit 131, it is possible to solve the problem that it is difficult to remove CO.sub.2 until SO.sub.x is completely dissolved because the solubility of SO.sub.x is high and thus SO.sub.x is first changed to a compound such as NaSO.sub.3, thereby improving the solubility of CO.sub.2 and the removal efficiency of CO.sub.2.
[0094] Here, cleaning water drained to a discharge unit 170 after SO.sub.x is absorbed by the SO.sub.x absorbing unit 132 contains SO.sub.3.sup.−, SO.sub.4.sup.2−, soot, NaSO.sub.3, Na.sub.2SO.sub.4, MgCO.sub.3, MgSO.sub.4, and other ionic compounds together.
[0095] On the other hand, as described above, the absorption tower 130 may further include a NO.sub.x absorbing unit 133 that absorbs and removes NO.sub.x from the exhaust gas discharged from the vessel engine 10. The absorption tower 130 may cool the exhaust gas, from which NO.sub.x has been removed, through reaction with the seawater supplied from the seawater supply unit 110 and may remove CO.sub.2 by reacting the cooled exhaust gas with the absorbent liquid supplied from the absorbent liquid producing unit 120 to convert CO.sub.2 into an aqueous ammonium salt solution.
[0096] That is, in the absorption tower 130, the NO.sub.x absorbing unit 133 that absorbs and removes NO.sub.x from the exhaust gas discharged from the vessel engine 10, the SO.sub.x absorbing unit 132 that dissolves and removes SO.sub.x while cooling the exhaust gas, from which the NO.sub.X has been removed, through reaction with the seawater, and the CO.sub.2 removing unit 131 that removes CO.sub.2 by reacting the exhaust gas, from which the SO.sub.X has been removed, with the ammonia water supplied from the absorbent liquid producing unit 120 to convert CO.sub.2 into NH.sub.4HCO.sub.3(aq) are stacked in the vertical direction to sequentially absorb and remove the NO.sub.X, the SO.sub.X, and the CO.sub.2.
[0097] Therefore, since the CO.sub.2 removing unit 131 removes CO.sub.2 by reacting the ammonia water with the exhaust gas from which NO.sub.X and SO.sub.X have been removed, side reactions caused by NO.sub.X and SO.sub.X do not occur during the CO.sub.2 removal process, thereby minimizing the generation of impurities and obtaining NH.sub.4HCO.sub.3 with less impurities in a subsequent process.
[0098] Here, the absorption tower 130 may include the CO.sub.2 removing unit 131, the SO.sub.X absorbing unit 132, the NO.sub.X absorbing unit 133, and an exhaust gas economizer (EGE) 134 to be described later, may be modularized and combined with individual modules, and may be integrated in a single tower form, and the absorption tower 130 itself may include a single tower or a group of a plurality of towers.
[0099] Specifically, the NO.sub.X absorbing unit 133 is a selective catalyst reactor (SCR). As illustrated in
[0100] On the other hand, since NH.sub.3 and CO.sub.2 are generated when the urea water is decomposed, it may be preferable that NH.sub.3 is directly supplied to reduce the amount of CO.sub.2 generated.
[0101] In addition, the absorption tower 130 may further include an EGE 134 that is formed between the NO.sub.X absorbing unit 133 and the SO.sub.X absorbing unit 132 and performs heat exchange between waste heat of the vessel engine 10 and boiler water.
[0102] Next, the absorbent liquid concentration adjusting unit 140 adjusts the concentration of the circulating absorbent liquid that is supplied from the absorbent liquid producing unit 120 to the absorption tower 130.
[0103] For example, when the concentration of the ammonia water circulating through the ammonia water circulation line A is low, the amount of (NH.sub.4).sub.2CO.sub.3 produced in [Chemical Formula 2] decreases, resulting in an increase in the amount of CO.sub.2 emitted. When the concentration of the ammonia water is high, the amount of CaCO.sub.3 or MgCO.sub.3 produced increases more than necessary due to excessive CO.sub.2 absorption. Thus, the absorbent liquid concentration adjusting unit 140 has to constantly maintain the concentration of the ammonia water so that the CO.sub.2 absorption performance of the absorption tower 130 is kept.
[0104] In order to achieve this purpose, the absorbent liquid concentration adjusting unit 140 may be designed to adjust the concentration of the ammonia water to 12% by mass by mixing the high-concentration ammonia water of the absorbent liquid producing unit 120 with the low-concentration ammonia water circulating through the ammonia water circulation line A, but the absorbent liquid concentration adjusting unit 140 is not limited thereto and may be changed according to the conditions of use.
[0105] That is, as illustrated in
[0106] Here, the mixer 144 may be formed in various forms as a pipe or a structure provided with blades capable of causing a vortex of fluid in order for smooth mixing, and the pressure maintenance valve 145 may be formed at a discharge port of the mixer 144 to maintain a high pressure even during mixing, thereby preventing NH.sub.3(g) from being evaporated and disappeared from the high-concentration ammonia water.
[0107] Next, the ammonia recycling unit 150 may recycle NH.sub.3 by reacting an aqueous ammonium salt solution discharged from the absorption tower 130 with an aqueous divalent metal hydroxide solution based on the following [Chemical Formula 3] and [Chemical Formula 4], may return NH.sub.3 back to the absorption tower 130 for reuse as a CO.sub.2 absorbent liquid, may store or discharge CO.sub.2 in the form of CaCO.sub.3(s) or MgCO.sub.3(s), or may supply NH.sub.3 to the NO.sub.x absorbing unit 133 so as to absorb NO.sub.x.
NH.sub.4HCO.sub.3(aq)+Ca(OH).sub.2—>MgCO.sub.3(s)+2H.sub.2O+NH.sub.3(g) [Chemical Formula 3]
NH.sub.4HCO.sub.3(aq)+Mg(OH).sub.2—>MgCO.sub.3(s)+2H.sub.2O+NH.sub.3(g) [Chemical Formula 4]
[0108] Specifically, as illustrated in
[0109] Here, the reaction is continuously performed by the agitator installed in the mixing tank 152, and a constant temperature may be maintained so that the reaction is smoothly performed.
[0110] In addition, in the storage tank 151, the aqueous divalent metal hydroxide solution (Ca(OH).sub.2 or Mg(OH).sub.2) is generated by reacting the fresh water with the metal oxide (CaO or MgO), is stored therein, and is supplied to the mixing tank 152.
[0111] In this manner, since only the relatively inexpensive metal oxide (CaO or MgO) or aqueous divalent metal hydroxide solution (Ca(OH).sub.2 or Mg(OH).sub.2) is added, no additional addition of water is required, there is no decrease in the concentration of ammonia water, the capacity size of the filter 153 may be reduced, and the NH.sub.3 recycling cost may be reduced. That is, in theory, only the metal oxide is consumed and NH.sub.3 and fresh water are reused, thereby significantly reducing the CO.sub.2 removal cost.
[0112] In addition, the filter 153 suctions the solution and precipitate from the mixing tank 152, transfers NaHCO.sub.3 and other by-product precipitates at high pressure by the high-pressure pump 154, separates carbonate, and stores carbonate in a solid state or discharges carbonate to the outside of the vessel. Here, as an example of the filter 153, a membrane filter suitable for precipitate separation by high-pressure fluid transfer may be applied.
[0113] In addition, the ammonia water circulation pump 156 may be provided as a centrifugal pump type pump so that a large amount of ammonia water circulates through the ammonia water circulation line A.
[0114] Next, as illustrated in
[0115] Here, when the load of the vessel engine 10 is large, the amount of heat that may be provided from the exhaust gas is large, and thus the amount of steam required in the vessel may be sufficiently produced through the EGE 134; otherwise, the auxiliary boiler 161 itself may burn fuel to produce necessary steam.
[0116] Next, as illustrated in
[0117] On the other hand, NaOH may be used as the neutralizing agent for satisfying the outboard discharge condition. However, assuming that the materials discharged from the absorption tower 130 are acidic and basic, a neutralizing agent capable of neutralizing each of the acidic material and the basic material may be selected and used as necessary.
[0118] On the other hand, according to another embodiment of the present invention, a vessel including the apparatus for reducing greenhouse gas emission may be provided.
[0119] Therefore, the apparatus for reducing greenhouse gas emission in the vessel has the following effects. The concentration of greenhouse gas absorbing liquid may be maintained constant to prevent the decrease in absorption performance of an absorption tower. A pressurization system may be applied to prevent the loss of absorbent liquid due to the natural evaporation of high-concentration absorbent liquid. In order to satisfy the IMO greenhouse gas emission regulations, greenhouse gas may be converted into materials that do not affect environments and then separately discharged or may be converted into useful materials and then stored. NH.sub.3 may be recycled to minimize consumption of relatively expensive NH.sub.3. The capacity size of the rear end of a filter may be reduced. Greenhouse gas may be stored in the form of carbonate that exists in a natural state so that greenhouse gas may be discharged to the sea. Side reactions caused by SO.sub.x remaining during NH.sub.3 recycling may be removed, thereby minimizing the loss of NH.sub.3 and preventing impurities from being included when recovering ammonia.
[0120] On the other hand, referring to
[0121] Here, according to the type and specification of the vessel engine (low-pressure engine or high-pressure engine) used in a main engine or power generation engine and the type of fuel supplied to the vessel engine (HFO, MDO, LNG, MGO, LSMGO, ammonia, etc.), the absorption tower may optionally include, in addition to the CO.sub.2 removing unit, a NO.sub.x absorbing unit or a SO.sub.x absorbing unit, or may include both the NO.sub.x absorbing unit and the SO.sub.x absorbing unit.
[0122] In particular, when LNG is used as the fuel of the vessel engine, SO.sub.x is not generated, and thus a separate SO.sub.x absorbing unit need not be installed. However, when LSMGO is used, a small amount of SO.sub.x may be generated, and thus a SO.sub.x absorbing unit capable of simultaneously performing cooling of exhaust gas and absorption by dissolution of SO.sub.x may be additionally provided.
[0123] Hereinafter, an embodiment in which, when LNG or LSMGO is used as the fuel of the vessel engine, the NO.sub.x absorbing unit, the exhaust gas cooling unit, and the CO.sub.2 removing unit are sequentially stacked on the absorption tower will be described, but the present invention is not limited thereto. As described above, the NO.sub.x absorbing unit may or may not be included according to the types of vessel engine and fuel.
[0124] Hereinafter, the apparatus for reducing greenhouse gas emission in the vessel will be described in detail with reference to
[0125] First, the exhaust gas cooling unit 110′ cools exhaust gas discharged from the vessel engine 10′ so that temperature of the exhaust gas is lowered to facilitate absorption of CO.sub.2 by an absorbent liquid.
[0126] For example, the exhaust gas cooling unit 110′ may cool the exhaust gas discharged from the vessel engine 10′ by a heat exchange method of the fresh water. Specifically, the exhaust gas may be cooled by the heat exchange with the fresh water to a temperature of 27° C. to 33° C. by circulating the fresh water supplied from an onboard cooling system 20′ to a heat exchange pipe 111′ surrounding an exhaust gas discharge pipe through which the exhaust gas flows.
[0127] That is, in a water cooling method in which the exhaust gas is directly cooled by the fresh water, the concentration of the absorbent liquid is lowered due to the addition of the fresh water, resulting in the deterioration in the greenhouse gas absorption performance. By improving the water cooling method, the exhaust gas is cooled by a heat exchange method, thereby preventing the decrease in the concentration of the absorbent liquid and constantly maintaining the greenhouse gas absorption performance.
[0128] Next, the absorbent liquid producing unit 120′ reacts fresh water with NH.sub.3 as shown in [Chemical Formula 5] below to produce high-concentration ammonia water (NH.sub.4OH(aq)), which is a high-concentration CO.sub.2 absorbent liquid, and supplies the high-concentration ammonia water (NH.sub.4OH(aq)) to the absorption tower 130′ through the absorbent liquid concentration adjusting unit 140′.
NH.sub.3+H.sub.2O—>NH.sub.4OH(aq),(exothermic reaction,1650 MJ/ton) [Chemical Formula 5]
[0129] Specifically, as illustrated in
[0130] For example, the concentration of the ammonia water circulating through the absorption tower 130′ and the ammonia recycling unit 150′ changes as the operation is repeated. When the concentration of the ammonia water is reduced, the high-concentration ammonia water may be supplied to an ammonia water circulation line (see A′ in
[0131] On the other hand, since the high-concentration ammonia water has a higher partial pressure of NH.sub.3(g) than that of the low-concentration ammonia water at the same temperature, NH.sub.3 is relatively more evaporated in an atmospheric pressure state, resulting in an increase in loss. Therefore, in order to store the high-concentration ammonia water, it is necessary to lower temperature in order for increasing the solubility and reducing the vapor pressure of NH.sub.3(g) and to operate under the pressurization system.
[0132] That is, in order to prevent a phenomenon that NH.sub.3(g) is evaporated and lost to the atmosphere, compressed air of a certain pressure may be injected into the ammonia water tank 123′ so that the pressure in the ammonia water tank 123′ is maintained to be high, thereby preventing the evaporation loss of NH.sub.3.
[0133] For example, since NH.sub.3 may be stored in a liquid state at −34° C. and 8.5 bar, 50% concentration of ammonia water may be stored in the ammonia water tank 123′ by maintaining the inside of the ammonia water tank 123′ at a constant pressure by using compressed air of 7 bar available in the vessel.
[0134] In addition, a safety valve 123a′ for reducing the pressure by exhausting air to a safety area so as to prevent overpressure of the ammonia water tank 123′ may be installed.
[0135] Next, the absorption tower 130′ includes a CO.sub.2 removing unit 131′ that removes CO.sub.2 by reacting the exhaust gas cooled by the exhaust gas cooling unit 110′ with the ammonia water (NH.sub.4OH(aq)), which is the absorbent liquid from the absorbent liquid producing unit 120′, to convert CO.sub.2 into an aqueous ammonium salt solution (NH.sub.4HCO.sub.3(aq)) as shown in [Chemical Formula 6] below.
2NH.sub.4OH+CO.sub.2—>(NH.sub.4).sub.2CO.sub.3+H.sub.2O
(NH.sub.4).sub.2CO.sub.3+CO.sub.2+H.sub.2O—>2NH.sub.4HCO.sub.3 [Chemical Formula 6]
[0136] Specifically, as illustrated in
[0137] Here, the cooling jacket may cool heat to 30° C. to 50° C. at which the material shear is smoothest, so that NH.sub.3 is not evaporated and lost while maintaining a CO.sub.2 absorption rate at a certain level.
[0138] On the other hand, the CO.sub.2 removing unit 131′ may be considered in various forms so as to operate within an allowable pressure drop of an exhaust pipe required by an engine specification while increasing a contact area between the exhaust gas and NH.sub.3. For example, the packing material 131b′ may include multi-stage distilling column packings designed to increase a contact area per unit volume. As illustrated in
[0139] In addition, a solution redistributor (not illustrated) may be formed between the distilling column packings so as to prevent channeling when the ammonia water passes downward through the packing material 131b′, the exhaust gas passes upward through the packing material 131b′, and the ammonia water and the exhaust gas contact each other.
[0140] In addition, the mist removal plate 131d′ allows the scattered ammonia water to adhere to the curved multi-plate, so that droplets become large, and drains the ammonia water toward the packing material 131b′ by the own weight thereof.
[0141] On the other hand, as described above, the vessel engine 10′ is based on the premise of using LNG or LSMGO as fuel. When the vessel engine 10′ uses LNG as fuel, SO.sub.x may not be generated, but when the vessel engine 10′ uses LSMGO as fuel, the absorption tower 130′ may include the SO.sub.x absorbing unit.
[0142] For example, although not separately illustrated, the SO.sub.x absorbing unit may dissolve and remove SO.sub.x while cooling the exhaust gas discharged from the vessel engine 10′ through reaction with the seawater, and the CO.sub.2 removing unit 131′ may absorb and remove CO.sub.2 by reacting the cooled exhaust gas, from which SO.sub.x is removed, with the absorbent liquid supplied from the absorbent liquid producing unit 120′ to convert CO.sub.2 into an aqueous ammonium salt solution.
[0143] In addition, as described above, the absorption tower 130′ may further include a NO.sub.x absorbing unit 132′ that absorbs and removes NO.sub.x from the exhaust gas discharged from the vessel engine 10′. The exhaust gas from which NO.sub.x has been removed may be cooled by the exhaust gas cooling unit 110′, and CO.sub.2 may be removed by reacting the cooled exhaust gas with the absorbent liquid supplied from the absorbent liquid producing unit 120′ to convert CO.sub.2 into an aqueous ammonium salt solution.
[0144] That is, in the absorption tower 130′, the NO.sub.x absorbing unit 132′ that absorbs and removes NO.sub.x from the exhaust gas discharged from the vessel engine 10′, and the CO.sub.2 removing unit 131′ that removes CO.sub.2 by reacting the cooled exhaust gas, from which NO.sub.x has been removed, with the ammonia water supplied from the absorbent liquid producing unit 120′ to convert CO.sub.2 into NH.sub.4HCO.sub.3(aq) are stacked in the vertical direction to sequentially absorb and remove the NO.sub.x and the CO.sub.2.
[0145] Therefore, since the CO.sub.2 removing unit 131′ removes CO.sub.2 by reacting the ammonia water with the exhaust gas from which NO.sub.x has been removed, side reactions caused by NO.sub.x do not occur during the CO.sub.2 removal process, thereby minimizing the generation of impurities and obtaining NH.sub.4HCO.sub.3(aq) with less impurities in a subsequent process.
[0146] Here, the absorption tower 130′ may include the CO.sub.2 removing unit 131′, the NO.sub.x absorbing unit 132′, and an EGE 133′ to be described later, may be modularized and combined with individual modules, and may be integrated in a single tower form, and the absorption tower 130′ itself may include a single tower or a group of a plurality of towers.
[0147] Specifically, the NO.sub.x absorbing unit 132′ is an SCR. As illustrated in
[0148] On the other hand, since NH.sub.3 and CO.sub.2 are generated when the urea water is decomposed, it may be preferable that NH.sub.3 is directly supplied to reduce the amount of CO.sub.2 generated.
[0149] In addition, the absorption tower 130′ may further include an EGE 133′ that is formed between the NO.sub.x absorbing unit 132′ and the exhaust gas cooling unit 110′ and performs heat exchange between waste heat of the vessel engine 10′ and boiler water.
[0150] Next, the absorbent liquid concentration adjusting unit 140′ adjusts the concentration of the circulating absorbent liquid that is supplied from the absorbent liquid producing unit 120′ to the absorption tower 130′ and circulates through the absorbent liquid circulation line A′.
[0151] For example, when the concentration of the ammonia water circulating through the absorbent liquid circulation line A′ is low, the amount of (NH.sub.4).sub.2CO.sub.3 produced in [Chemical Formula 6] decreases, resulting in an increase in the amount of CO.sub.2 emitted. When the concentration of the ammonia water is high, the amount of CaCO.sub.3 or MgCO.sub.3 produced increases more than necessary due to excessive CO.sub.2 absorption. Thus, the absorbent liquid concentration adjusting unit 140′ has to constantly maintain the concentration of the ammonia water so that the CO.sub.2 absorption performance of the absorption tower 130′ is kept.
[0152] In order to achieve this purpose, the absorbent liquid concentration adjusting unit 140′ may be designed to adjust the concentration of the ammonia water to 12% by mass by mixing the high-concentration ammonia water of the absorbent liquid producing unit 120′ with the low-concentration ammonia water circulating through the absorbent liquid circulation line A′, but the absorbent liquid concentration adjusting unit 140′ is not limited thereto and may be changed according to the conditions of use.
[0153] That is, as illustrated in
[0154] Here, the mixer 144′ may be formed in various forms as a pipe or a structure provided with blades capable of causing a vortex of fluid in order for smooth mixing, and the pressure maintenance valve 145′ may be formed at a discharge port of the mixer 144′ to maintain a high pressure even during mixing, thereby preventing NH.sub.3(g) from being evaporated and disappeared from the high-concentration ammonia water.
[0155] Next, the ammonia recycling unit 150′ may recycle NH.sub.3 by reacting an aqueous ammonium salt solution discharged from the absorption tower 130′ with an aqueous divalent metal hydroxide solution based on the following [Chemical Formula 7] and [Chemical Formula 8], may return NH.sub.3 back to the absorption tower 130′ for reuse as a CO.sub.2 absorbent liquid, may store or discharge CO.sub.2 in a carbonate form of CaCO.sub.3(s) or MgCO.sub.3(s), or may supply NH.sub.3 to the NO.sub.x absorbing unit 132′ so as to absorb NO.sub.x as described above.
NH.sub.4HCO.sub.3(aq)+Ca(OH).sub.2.fwdarw.CaCO.sub.3(S)+2H.sub.2O+NH.sub.3(g) [Chemical Formula 7]
NH.sub.4HCO.sub.3(aq)+Mg(OH).sub.2—>MgCO.sub.3(s)+2H.sub.2O+NH.sub.3(g) [Chemical Formula 8]
[0156] Specifically, as illustrated in
[0157] Here, the reaction is continuously performed by the agitator installed in the mixing tank 152′, and a constant temperature may be maintained so that the reaction is smoothly performed.
[0158] In addition, in the storage tank 151′, the aqueous divalent metal hydroxide solution (Ca(OH).sub.2 or Mg(OH).sub.2) is generated by reacting the fresh water with the metal oxide (CaO or MgO), is stored therein, and is supplied to the mixing tank 152′.
[0159] In this manner, since only the relatively inexpensive metal oxide (CaO or MgO) or aqueous divalent metal hydroxide solution (Ca(OH).sub.2 or Mg(OH).sub.2) is added, no additional addition of water is required, there is no decrease in the concentration of ammonia water, the capacity size of the filter 153′ may be reduced, and the NH.sub.3 recycling cost may be reduced. That is, in theory, only the metal oxide is consumed and NH.sub.3 and fresh water are reused, thereby significantly reducing the CO.sub.2 removal cost.
[0160] In addition, the filter 153′ suctions the solution and precipitate from the mixing tank 152′, transfers NaHCO.sub.3 and other by-product precipitates at high pressure by the high-pressure pump 154′, separates carbonate, and stores carbonate in a solid state or discharges carbonate to the outside of the vessel. Here, as an example of the filter 153′, a membrane filter suitable for precipitate separation by high-pressure fluid transfer may be applied.
[0161] In addition, the ammonia water circulation pump 156′ may be provided as a centrifugal pump type pump so that a large amount of ammonia water circulates through the absorbent liquid circulation line A′.
[0162] Next, as illustrated in
[0163] Here, when the load of the vessel engine 10′ is large, the amount of heat that may be provided from the exhaust gas is large, and thus the amount of steam required in the vessel may be sufficiently produced through the EGE 133′; otherwise, the auxiliary boiler 161′ itself may burn fuel to produce necessary steam.
[0164] On the other hand, a discharge unit (not illustrated) that treats cleaning water discharged from the absorption tower 130′ may be provided. For example, the discharge unit may include: a cleaning water tank that stores cleaning water discharged from the absorption tower 130′; a water treatment device including a filtering unit that controls turbidity to satisfy the outboard discharge condition of the cleaning water transferred from the cleaning water tank by the transfer pump, and a neutralizing agent injecting unit that controls pH; and a sludge storage tank that separates and stores solid emissions such as soot. The discharge unit may discharge the cleaning water, which passes through the water treatment device and satisfies the outboard discharge condition, to the outside of the vessel, and may separately store the solid emissions, such as soot, which do not satisfy the outboard discharge conditions, in the sludge storage tank.
[0165] On the other hand, NaOH may be used as the neutralizing agent for satisfying the outboard discharge condition. However, assuming that the materials discharged from the absorption tower 130′ are acidic and basic, a neutralizing agent capable of neutralizing each of the acidic material and the basic material may be selected and used as necessary.
[0166] On the other hand, according to still another embodiment of the present invention, a vessel including the apparatus for reducing greenhouse gas emission may be provided.
[0167] In addition, the apparatus for reducing greenhouse gas emission in the vessel has the following effects. Exhaust gas may be cooled with fresh water supplied from an onboard cooling system by a heat exchange method, thereby preventing the decrease in concentration of absorbent liquid and reducing the capacity size of the rear end of the filter. The concentration of absorbent liquid may be controlled to maintain the concentration of absorbing liquid constant to prevent the decrease in greenhouse gas absorption performance. A pressurization system may be applied to prevent the loss of absorbent liquid due to the natural evaporation of high-concentration absorbent liquid. In order to satisfy the IMO greenhouse gas emission regulations, greenhouse gas may be converted into materials that do not affect environments and then separately discharged or may be converted into useful materials and then stored. Greenhouse gas may be stored in the form of carbonate that exists in a natural state so that greenhouse gas may be discharged to the sea. NH.sub.3 may be recycled to minimize the consumption of relatively expensive NH.sub.3.
[0168] The present invention has been described above with reference to the embodiments illustrated in the drawings. However, the present invention is not limited thereto, and various modifications or other embodiments falling within the scope equivalent to the present invention can be made by those of ordinary skill in the art. Therefore, the true scope of protection of the present invention should be determined by the appended claims.