SYSTEM AND METHOD FOR IMPLANTING AND SECURING A BIOPROSTHETIC DEVICE TO WET TISSUE
20220338982 · 2022-10-27
Inventors
- Bin Tian (Irvine, CA, US)
- Rodolfo Rodriguez (San Luis Obispo, CA, US)
- Louis A. Campbell (Santa Ana, CA, US)
- Steven M. Claessens (Santa Rosa, CA, US)
- Carolyn Sue Martinez (Petaluma, CA, US)
Cpc classification
A61F2250/0001
HUMAN NECESSITIES
A61F2220/0008
HUMAN NECESSITIES
A61F2220/0075
HUMAN NECESSITIES
A61F2/2445
HUMAN NECESSITIES
A61L2430/20
HUMAN NECESSITIES
International classification
Abstract
Systems, devices, kits, and methods are described for securing a bioprosthetic heart valve within an anatomical feature of a patient. Kits can comprise a bioprosthetic heart valve, a curable composition, and an applicator configured to deliver the curable composition to a target area. The bioprosthetic heart valve can comprise a support structure and one or more valve leaflets coupled thereto. The support structure can comprise a sewing portion peripheral of the bioprosthetic heart valve. The support structure and the valve leaflets can define a central flow orifice. The curable composition can comprise a pre-polymer composition and an initiator. Methods can comprise positioning the bioprosthetic heart valve within the anatomical feature of a patient, applying the curable composition to one or both of the bioprosthetic heart valve and the anatomical feature, and curing the curable composition for a cure time. The applying can be performed before or after the positioning.
Claims
1. A kit comprising: a bioprosthetic heart valve comprising one or both of a sewing ring or an anchoring skirt; a cartridge comprising a photoinitiator, and a pre-polymer formed by a reaction of a polyol and a polyacid; and an applicator configured to combine the pre-polymer and the photoinitiator to produce a curable composition and to deliver the curable composition to a desired anatomical location in a subject.
2. The kit of claim 1, wherein one or both of the sewing ring and the anchoring skirt is made of a fabric.
3. The kit of claim 2, wherein the fabric is porous or has an open-weave pattern.
4. The kit of claim 1, wherein the pre-polymer is not activated by biological fluids.
5. The kit of claim 1, wherein the cartridge comprises a first chamber and a second chamber.
6. The kit of claim 5, wherein the first chamber comprises the pre-polymer.
7. The kit of claim 6, wherein the second chamber comprises the photoinitiator.
8. The kit of claim 1, wherein the pre-polymer is hydrophobic.
9. The kit of claim 1, wherein the pre-polymer is activated with acrylate groups.
10. The kit of claim 1, wherein the pre-polymer has one or more of the following characteristics before curing: a degree of activation of less than about 0.2; a molecular weight of less than about 1,000 Daltons; and a viscosity of more than 100 Pa.Math.s.
11. The kit of claim 1, wherein the curable composition formed by the combination of the pre-polymer and the photoinitiator has one or more of the following characteristics after curing: a crosslinking density of less than about 1%; and an adhesive strength of less than about 0.5 N/cm.sup.2.
12. The kit of claim 1, wherein the pre-polymer has one or more of the following characteristics before curing: a degree of activation greater than 0.2; a molecular weight of greater than about 1,000 Daltons; and a viscosity of less than 100 Pa.Math.s.
13. The kit of claim 1, wherein the curable composition formed by the combination of the pre-polymer and the photoinitiator has one or more of the following characteristics after curing: a cross-linking density of greater than about 1%; and an adhesive strength of greater than about 0.5 N/cm.sup.2.
14. The kit of claim 1, wherein the polyol is one or more selected from the group consisting of: diols, alkane diols, triols, glycerol, trimethylolpropane, triethanolamine, tetraols, erythritol, pentaerythritol, sorbital, unsaturated diols, tetradeca-2,12-diene-1,1,14-diol, macromonomer diols, polyethylene oxide, and N-methyldiethanolamine.
15. The kit of claim 1, wherein the polyacid is one or more selected from the group consisting of: a diacid, glutaric acid, adipic acid, pimelic acid, sebacic acid, suberic acid, and azelaic acid.
16. The kit of claim 1, wherein the pre-polymer is formed by a polycondensation of glycerol and sebacic acid.
17. The kit of claim 1, wherein the photoinitiator is one or more selected from the group consisting of: 2-dimethoxy-2-phenyl-acetophenone, 2-hydroxy-1-[4-(hydroxyethoxy)phenyl]-2-methyl-1-propanone, 1-hydroxycyclohexyl-1-phenyl ketone, 2-hydroxy-2-methyl-1-phenyl-1-propanone, 2-benzyl-2-(dimethylamino)-1-[4-morpholinyl)phenyl]-1-butanone, methylbenzoylformate, oxy-phenyl-acetic acid-2-[2-oxo-2-phenyl-acetoxy-ethoxy]-ethyl ester, 2-methyl-1-[4-(methylthio)phenyl]-2-(4-morpholinyl)-1-propanone, diphenyl(2,4,6-trimethylbenzoyl)-phosphine oxide, phosphine oxide, and phenyl bis(2,4,6-trimethyl benzoyl).
18. The kit of claim 1, wherein: the applicator is an injector that comprises an extrusion tip; and the extrusion tip has one or more of: an angled end; a hooked end; and a plurality of alternating vanes disposed within an interior of the extrusion tip.
19. The kit of claim 1, further comprising a UV light source.
20. The kit of claim 19, wherein the UV light source is disposed on one of the following: a probe; inside a balloon catheter; or around a circular support element.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] Various embodiments are depicted in the accompanying drawings for illustrative purposes, and should in no way be interpreted as limiting the scope of the inventions. In addition, various features of different disclosed embodiments can be combined to form additional embodiments, which are part of this disclosure. Throughout the drawings, reference numbers can be reused to indicate correspondence between reference elements.
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DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0083] Specific, non-limiting embodiments of the present invention will now be described with reference to the drawings. It should be understood that such embodiments are by way of example only and merely illustrative of but a small number of embodiments within the scope of the present invention. Various changes and modifications obvious to one skilled in the art to which the present invention pertains are deemed to be within the spirit, scope, and contemplation of the present invention as further defined in the appended claims. Features described with respect to one embodiment can be incorporated into other embodiments disclosed in this application.
[0084] The curable compositions disclosed herein can be used to seal and/or secure an implantable medical device to an anatomical feature in a patient's body. Among the challenges that are presented by the implantation of medical devices is the ability to effectively secure (i.e. adhere) and/or seal the device to a wet tissue or in a wet environment, such as inside a heart or a patient's vasculature.
[0085] In embodiments where the curable composition provides a seal between the implantable medical device and the anatomical feature, the curable composition can be formulated as a sealant such that it is effective in preventing fluid flow through the areas in which the sealant is applied. In one embodiment, the sealant is capable of filling a volume of space between an implantable medical device and the adjacent anatomical feature. For a bioprosthetic heart valve, for example, the sealant provides a seal between a peripheral surface, such as a sewing ring or stent of a bioprosthetic heart valve, and the tissue annulus within which the valve is implanted. The sealant desirably has the ability to maintain the required volume that is required to fill the space and thus prevent fluid flow therethrough.
[0086] The sealant can have a lower adhesive strength than would be required for an adhesive since the sealant is not relied upon to secure the implantable medical device to the anatomical feature. Rather, other securement means can be employed, such as sutures or staples, to secure the device. In one embodiment, the sealant can have a sufficient adhesive strength that permits it to remain at the site of application and resist being displaced by the typical forces that can act upon it. In embodiments where the sealant is being used to provide a seal between a medical implant device, e.g., a bioprosthetic heart valve, and a tissue within a heart, the sealant can preferably have sufficient adhesive strength and durability to withstand the hemodynamic and pulsatile forces of the heart.
[0087] Separately or in addition, in embodiments where the curable composition secures the implantable device to an anatomical feature, the curable composition can be formulated as an adhesive such that it provides sufficient adhesive strength to maintain the implantable medical device at a desired implant location. In one embodiment, the adhesive can obviate the need for sutures or other securement methods such that the implantable medical device is secured to the anatomical feature using only the adhesive. Thus, in accordance with this embodiment, the adhesive is understood to have a higher adhesive strength than a sealant. It is understood, however, that in certain embodiments, the adhesive can also serve to provide a seal between the implantable medical device and the tissue and can therefore be considered both an adhesive and a sealant. In one embodiment, sutures and/or other securement methods can be used in combination with the adhesive.
[0088] The implant devices/implantable medical devices disclosed herein can be any bioprosthetic device that can be implanted in a patient, whether through surgical, minimally-invasive, or percutaneous methods. Exemplary implantable medical devices include bioprosthetic heart valves, including surgical, transcatheter, aortic, and mitral heart valves. Another exemplary implantable device that can incorporate the curable composition for securement to the tissue can be an annuloplasty ring. Other implantable devices that can incorporate the curable composition for securement to the tissue can be stents, grafts, combination devices, valves for implantation in other valve areas, and other implants.
[0089] For bioprosthetic heart valves, it is desirable for the implanted heart valve to form a seal with the surrounding tissue annulus at the site of implantation such that blood does not flow between the heart valve and the tissue wall (a complication known as perivalvular leakage or PVL) but flows only through the central flow orifice of the heart valve. It is also desirable to be able to secure the bioprosthetic heart valve without the need for sutures or other additional securement means, which can be time-consuming.
[0090] To that end, the bioprosthetic heart valves can be configured such that a curable composition can be applied to portions of the heart valves adjacent to or in direct contact with the tissue annulus. The curable composition can also be applied to the interface, which includes both the portion of the heart valve and the adjacent tissue annulus.
[0091] The anatomical feature to which the implantable medical device can be sealed or adhered to can include the valve annuli of the heart, including the aortic valve annulus, the mitral valve annulus, pulmonary valve annulus, and the tricuspid valve annulus. While the exemplary embodiments disclosed herein describe the adhesion or sealing of a bioprosthetic heart valve to a valve annulus, it is understood that the anatomical feature can also include any tissue substrate (e.g., to various tissue areas in the vasculature or other areas) within a patient to which it is desired to adhere or seal an implantable medical device. In one embodiment, the curable composition can be applied directly to the anatomical feature or tissue, the implantable medical device, or both prior to implantation of the implantable medical device.
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[0094] An applicator 150 can be separately provided. The applicator 150 has interior sidewalls 160 that define the central orifice. The sidewalls 160 can comprise the curable composition. The sidewalls 160 of the applicator 150 can be and are depicted in
[0095] Once implanted, the curable composition can be located between the external periphery of the sewing ring 102 and the tissue annulus. In order to permit the transmittance of energy through the sewing ring, such as visible or UV light, to cure the curable composition, the light transmittance through the inflow sewing ring can be at least 5%, at least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, at least 90% or 100%. In another embodiment, the light transmittance can be provided within a range between and including any two of the foregoing values.
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[0097] The curable composition can be applied to the external surface of the sewing ring 202, anchoring skirt 260, stent frame 262, the cover 280, the commissure supports 204, another location, and/or a combination of these as desired and/or depending on the specific configuration of the aortic valve 200. The application of the curable composition can be accomplished in a similar manner as described with respect to
[0098] The cover or porous or open weave cloth 280 can be configured such that energy, particularly visible or UV light, can be transmitted through the cover/cloth 280 and cure the curable composition disposed between the cover/cloth 280 and the tissue. The light transmittance through the cover/cloth 280 can be at least 5%, at least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, at least 90% or 100%. In another embodiment, the light transmittance can be provided within a range between and including any two of the foregoing values.
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[0101] The transcatheter heart valve 300 can be delivered in a radially compressed state through the vasculature of a patient. Once the heart valve 300 reaches its intended site of implantation, the heart valve 300 can be radially expanded, as shown in
[0102] The curable compositions described herein can be applied directly to the outer skirt 340 of the heart valve 300. In addition to providing a seal between the heart valve 300 and the tissue annulus to mitigate the occurrence of PVL, the outer skirt 340 can be secured to the frame 310 such that when the frame 310 is in the expanded state, there is excess material or slack between the outer skirt's lower and upper edges 360, 362 that does not lie flat against the outer surface of the frame 310. In one embodiment, the outer skirt 340 can be configured with excess material which causes the outer skirt 340 to bulge outwardly as the frame shortens in length during radial expansion. Accordingly, when the valve 300 is deployed within the native annulus, the excess material of the outer skirt 340 can fill in gaps between the frame 310 and the surrounding tissue annulus. The outer skirt 340 therefore can cooperate with the inner skirt 330 to avoid PVL after implantation of the valve 300.
[0103] Again, the inner skirt 330 and outer skirt 340 can provide a light transmittance of at least 5%, at least 10%, at least 20%, at least 30%, at least 40%, at least 50%, at least 60%, at least 70%, at least 80%, at least 90% or 100%. In another embodiment, the light transmittance can be provided within a range between and including any two of the foregoing values.
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[0105] The curable compositions described herein can be applied directly to the sealing device 420 either when it is in the compressed state/configuration as shown in
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[0108] The curable composition can be applied to the external surface of the sewing ring 620 and/or other locations. The application of the curable composition can be accomplished in a similar manner as described with respect to
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[0110] The curable composition can be applied to one or more of a variety of location on ring 700. For example, the curable composition can be applied to the outer cover 720 or a portion thereof, e.g., to the radially outwardly extending sewing margin 710. The application of the curable composition can be accomplished in a similar manner as described with respect to
[0111] An exemplary embodiment of an applicator and exemplary embodiments of extrusion tips that can be used to deliver the curable composition are depicted in
[0112] Once the source of compressed air is turned on via the power button 908, a pressure regulator 910 can be used to regulate the amount of pressure applied to the cartridge 950 to extrude the curable composition out of the end orifice 902 and through the extrusion tip 860. In one embodiment, the extrusion tip can have an angled end 875 to more easily enable approach and placement of the tip at a desired site of application within a relative narrow area, such as the aortic or mitral annulus of a patient's heart.
[0113] A variety of different extrusion tips can be provided to accommodate a patient's unique anatomy (e.g., these can be provided individually or in a kit or set of multiple tips) and to accommodate different approaches to application. For example, the extrusion tip can have a hooked end 885, as depicted in
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[0115] Some applicators can be designed to application of the curable composition via a transcatheter procedure. One or more portions of the applicator (e.g., the cartridge 950, power button 908, etc.) can be remote from an extrusion catheter or tip for operation outside a patient's body, while the applicator end is positioned in desired location inside the body to apply the curable composition. For example, an applicator can be configured or at least partially configured as a steerable catheter that can be directed to the desired location.
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[0122] The curable compositions can be utilized to help secure or seal the aortic valve 200 in the position as shown in
[0123] Optionally, the curable composition can be applied to aortic valve 200 at the peripheral surface of the sewing ring 202, skirt 260, stent frame 262, and/or or the cover 280, just prior to the introduction of the aortic valve 200 into the patient's body using an applicator (e.g., the applicator depicted in
[0124] An energy source that effectively cures the curable composition can be applied after implantation, e.g., as depicted in
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[0126] In one embodiment, as depicted in
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[0134] Exemplary mitral valves and methods for implantation thereof are described in U.S. Pat. No. 6,966,925, issued on Nov. 22, 2005, the entire contents of which are incorporated herein by reference in its entirety.
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[0136] The holder 650 removably attaches to the mitral valve 600, and this can be done using a plurality of lengths of flexible segments 636 which can be provided at the outflow end of the mitral valve 600. The holder 650 can further include an upstanding or shaft member 638 that extends along the flow axis of the valve and displaces the flexible segments 636 into the tent configuration shown in
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[0138] Once the handle 632 is removed to provide greater visibility, the surgeon can tie off the implant sutures 628 and sever them close to the sewing ring 620 to secure the mitral valve 600 in the annulus, as seen in
[0139] The curable compositions can be utilized to help secure and/or seal the mitral valve 600 in the position as shown in
[0140] Optionally, the curable composition can instead or also be applied to mitral valve 600 at the peripheral surface of the sewing ring 620 using an applicator (e.g., applicator 150 or applicator 900 depicted in
[0141] An energy source that effectively cures the curable composition can be applied after implantation as depicted, for example, in
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[0144] In
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[0149] The curable composition 800 can be delivered to one or both of the commissure posts 630 and/or at the interface between the sewing ring 620 and the mitral annulus. To that end, the holder 650 can remain secured to the mitral valve 600 as it comprises a central bore through which the applicator/extrusion tip and the energy source can be delivered to the outflow area of the mitral valve 600. The applicator/extrusion tip is preferably resiliently pliable or flexible to permit it to be threaded through the central bore hole of the holder 650. Moreover, implant sutures 628 can remain to bias the commissure posts 630 radially inwardly so as to facilitate access by the applicator/extrusion tip to the outflow side of the sewing ring 620.
[0150] The curable compositions suitable for use in connection with the implantable medical devices described herein can comprise a crosslinking pre-polymer and an initiator. Exemplary curable compositions that can be used in connection with the implantable medical devices disclosed herein are described in U.S. Patent Application Publication No. 2014/0348896, published Nov. 27, 2014, the entire contents of which are incorporated herein by reference. In a preferred embodiment, the pre-polymer comprises one or more of the following characteristics: (1) the pre-polymer has a sufficient viscosity such that it withstands the hemodynamic forces and resists being washed off the site of application; (2) the pre-polymer is not reactive with or does not crosslink in the presence of bodily fluids and, in particular, blood; (3) the pre-polymer is hydrophobic; (4) the pre-polymer is capable of adhering to wet tissue; (5) the pre-polymer is biocompatible; and (6) the pre-polymer is biodegradable.
[0151] In one embodiment, the pre-polymer is activated by introduction of one or more functional groups (i.e., incorporated on the pre-polymer backbone) that can be reacted to form crosslinks between polymer chains. In one embodiment, the functional groups can be selected from the group consisting of: substituted vinyl groups, unsubstituted vinyl groups, substituted acrylate groups, unsubstituted acrylate groups, vinyl esters, vinyl carbamates, vinyl ketones, vinyl amides, vinyl carbonates, vinyl ether groups or vinyl groups in the form of allyl. In one embodiment, the polymer chain is polyester formed from a substituted or unsubstituted polyol, such as a triol, and a substituted or unsubstituted diacid. The triol can be glycerol. The functional groups can also form crosslinks with the tissue. The degree of activation can be 0.001, 0.002, 0.003, 0.004, 0.005, 0.006, 0.007, 0.008, 0.009, 0.01, 0.02, 0.03, 0.04, 0.05, 0.06, 0.07, 0.08, 0.09, 0.1, 0.2, 0.3, 0.4, 0.5, 0.6, 0.7, 0.8, 0.9, 1.0, 1.1, 1.2, 1.3, 1.4, or 1.5. The degree of activation can be provided within a range of between and including any two of the foregoing values.
[0152] The degree of activation can be selected based on whether the curable composition is a sealant or an adhesive. Generally, the degree of activation for a sealant is expected to be lower than the degree of activation for an adhesive.
[0153] In one embodiment, the curable composition comprises or consists of a sealant and the pre-polymer has a degree of activation that is about 0.5 or less, about 0.4 or less, about 0.3 or less, about 0.2 or less, about 0.1 or less, about 0.09 or less, about 0.08 or less, about 0.07 or less, about 0.06 or less, about 0.05 or less, about 0.04 or less, about 0.03 or less, about 0.02 or less, about 0.01 or less, about 0.009 or less, about 0.008 or less, about 0.007 or less, about 0.006 or less, about 0.005 or less, about 0.004 or less, about 0.003 or less, about 0.002 or less, or about 0.001 or less.
[0154] In another embodiment, the curable composition comprises or consists of an adhesive and the pre-polymer as a degree of activation that is about 0.5 or greater, 0.6 or greater, 0.7 or greater, 0.8 or greater, 0.9 or greater, 0.1 or greater, 0.2 or greater, 0.3 or greater, 0.4 or greater, 0.5 or greater, 0.6 or greater, 0.7 or greater, 0.8 or greater, 0.9 or greater, 1.0 or greater, 1.1 or greater, 1.2 or greater, 1.3 or greater, 1.4 or greater, or 1.5 or greater.
[0155] The viscosity of the pre-polymer of the curable composition depends in part upon the molecular weight of the pre-polymer, with higher molecular weight pre-polymers giving rise to more viscous compositions. In one embodiment, the pre-polymer can also have a molecular weight of about 1,000 Daltons or more, about 2,000 Daltons or more, about 3,000 Daltons or more, about 4,000 Daltons or more, about 5,000 Daltons or more, about 6,000 Daltons or more, about 7,000 Daltons or more, about 8,000 Daltons or more, about 9,000 Daltons or more, about 10,000 Daltons or more, about 11,000 Daltons or more, about 12,000 Daltons or more, about 13,000 Daltons or more, about 14,000 Daltons or more, about 15,000 Daltons or more, about 16,000 Daltons or more, about 17,000 Daltons or more, about 18,000 Daltons or more, about 19,000 Daltons or more, about 20,000 Daltons or more, about 21,000 Daltons or more, about 22,000 Daltons or more, about 23,000 Daltons or more, about 24,000 Daltons or more, about 25,000 Daltons or more, about 26,000 Daltons or more, about 27,000 Daltons or more, about 28,000 Daltons or more, about 29,000 Daltons or more, about 30,000 Daltons or more, about 35,000 Daltons or more, about 40,000 Daltons or more, about 45,000 Daltons or more, about 50,000 Daltons or more, about 55,000 Daltons or more, about 60,000 Daltons or more, about 65,000 Daltons or more, about 70,000 Daltons or more, about 75,000 Daltons or more, about 80,000 Daltons or more, about 85,000 Daltons or more, about 90,000 Daltons or more, about 95,000 Daltons or more, or about 100,000 Daltons or more. The molecular weight of the pre-polymer can be provided within a range between and including any two of the foregoing values. For example, the molecular weight range can be from about 3,000 Daltons to about 10,000 Daltons.
[0156] In one embodiment, the curable composition comprises or consists of a sealant and the pre-polymer can have any one of the above-recited molecular weights. For example, the pre-polymer can have a molecular weight of about 11,000 Daltons or greater.
[0157] In another embodiment, the curable composition comprises or consists of an adhesive and the pre-polymer can have any of above-recited molecular weights. For example, the pre-polymer can have a molecular weight of about 1,000 Daltons to about 10,000 Daltons.
[0158] The desired viscosity of the pre-polymer can be tuned based, in part, on the molecular weight of the pre-polymer. In one embodiment, the desired viscosity can be selected to provide a pre-polymer that to remain in place at the site of application without being washed away by bodily fluids. The viscosity of the pre-polymer can be about 0.5 Pa.Math.s or more, 1 Pa.Math.s or more, 2 Pa.Math.s or more, 3 Pa.Math.s or more, 4 Pa.Math.s or more, 5 Pa.Math.s or more, 6 Pa.Math.s or more, 7 Pa.Math.s or more, 8 Pa.Math.s or more, 9 Pa.Math.s or more, 10 Pa.Math.s or more, 11 Pa.Math.s or more, 12 Pa.Math.s or more, 13 Pa.Math.s or more, 14 Pa.Math.s or more, 15 Pa.Math.s or more, 16 Pa.Math.s or more, 17 Pa.Math.s or more, 18 Pa.Math.s or more, 19 Pa.Math.s or more, 20 Pa.Math.s or more, 21 Pa.Math.s or more, 22 Pa.Math.s or more, 23 Pa.Math.s or more, 24 Pa.Math.s or more, 25 Pa.Math.s or more, 26 Pa.Math.s or more, 27 Pa.Math.s or more, 28 Pa.Math.s or more, 29 Pa.Math.s or more, 30 Pa.Math.s or more, 31 Pa.Math.s or more, 32 Pa.Math.s or more, 33 Pa.Math.s or more, 34 Pa.Math.s or more, 35 Pa.Math.s or more, 36 Pa.Math.s or more, 37 Pa.Math.s or more, 38 Pa.Math.s or more, 39 Pa.Math.s or more, 40 Pa.Math.s or more, 41 Pa.Math.s or more, 42 Pa.Math.s or more, 43 Pa.Math.s or more, 44 Pa.Math.s or more, 45 Pa.Math.s or more, 46 Pa.Math.s or more, 47 Pa.Math.s or more, 48 Pa.Math.s or more, 49 Pa.Math.s or more, 50 Pa.Math.s or more, 51 Pa.Math.s or more, 52 Pa.Math.s or more, 53 Pa.Math.s or more, 54 Pa.Math.s or more, 55 Pa.Math.s or more, 56 Pa.Math.s or more, 57 Pa.Math.s or more, 58 Pa.Math.s or more, 59 Pa.Math.s or more, 60 Pa.Math.s or more, 61 Pa.Math.s or more, 62 Pa.Math.s or more, 63 Pa.Math.s or more, 64 Pa.Math.s or more, 65 Pa.Math.s or more, 66 Pa.Math.s or more, 67 Pa.Math.s or more, 68 Pa.Math.s or more, 69 Pa.Math.s or more, 70 Pa.Math.s or more, 71 Pa.Math.s or more, 72 Pa.Math.s or more, 73 Pa.Math.s or more, 74 Pa.Math.s or more, 75 Pa.Math.s or more, 76 Pa.Math.s or more, 77 Pa.Math.s or more, 78 Pa.Math.s or more, 79 Pa.Math.s or more, 80 Pa.Math.s or more, 81 Pa.Math.s or more, 82 Pa.Math.s or more, 83 Pa.Math.s or more, 84 Pa.Math.s or more, 85 Pa.Math.s or more, 86 Pa.Math.s or more, 87 Pa.Math.s or more, 88 Pa.Math.s or more, 89 Pa.Math.s or more, 90 Pa.Math.s or more, 91 Pa.Math.s or more, 92 Pa.Math.s or more, 93 Pa.Math.s or more, 94 Pa.Math.s or more, 95 Pa.Math.s or more, 96 Pa.Math.s or more, 97 Pa.Math.s or more, 98 Pa.Math.s or more, 99 Pa.Math.s or more, or 100 Pa.Math.s or more. The viscosity can be provided within a range between and including any two of the foregoing values. For example, the range for viscosity can be from about 0.5 Pa.Math.s to about 50 Pa.Math.s.
[0159] The pre-polymer is optionally formed by the reaction of a polyol and a polyacid. The polyol can be one or a combination of compounds comprising two or more hydroxyl groups, including diols, alkane diols, triols, glycerol, trimethylolpropane, triethanolamine, tetraols, erythritol, pentaerythritol, sorbital, unsaturated diols, tetradeca-2,12-diene-1,1,14-diol, macromonomer diols, polyethylene oxide, or N-methyldiethanolamine. The polyacid can be a diacid or higher order acid and include, for example, glutaric acid, adipic acid, pimelic acid, suberic acid, and azelaic acid. Exemplary long chain acids can include diacids having 5 or more, 10 or more, 15 or more, 20 or more, or 25 or more carbon atoms.
[0160] In one embodiment, the pre-polymer is a poly(glycerol sebacate) (PGS) pre-polymer prepared through the polycondensation of equimolar amounts of glycerol and sebacic acid.
[0161] The curable composition can comprise an initiator. In one embodiment the initiator is a photoinitiator. In one embodiment, the photoinitiator can be selected from the group consisting of 2-dimethoxy-2-phenyl-acetophenone, 2-hydroxy-1-[4-(hydroxyethoxy)phenyl]-2-methyl-1-propanone (IRGACURE® 2959), 1-hydroxycyclohexyl-1-phenyl ketone (IRGACURE® 184), 2-hydroxy-2-methyl-1-phenyl-1-propanone (DAROCUR® 1173), 2-benzyl-2-(dimethylamino)-1-[4-morpholinyl)phenyl]-1-butanone (Irgacure 369), methylbenzoylformate (DAROCUR® MBF), oxy-phenyl-acetic acid-2-[2-oxo-2-phenyl-acetoxy-ethoxy]-ethyl ester (IRGACURE® 754), 2-methyl-1-[4-(methylthio)phenyl]-2-(4-morpholinyl)-1-propanone (IRGACURE® 907), diphenyl(2,4,6-trimethylbenzoyl)-phosphine oxide (DAROCUR® TPO), phosphine oxide, phenyl bis(2,4,6-trimethyl benzoyl) (IRGACURE® 819), and combinations thereof. In one embodiment, the preferred photoinitiator is IRGACURE® 2959.
[0162] The pre-polymer can be crosslinked by photopolymerization by exposure to electromagnetic radiation, such as visible or UV light. The exposure time can be varied in order to achieve the desired amount of crosslinking. In one embodiment, the irradiation time is about 1 second, 5 seconds, 10 seconds, 15 seconds, 20 seconds, 30 seconds, 45 seconds, one minute, 90 seconds, or two minutes or greater. The irradiation time is provided can be in a range between and including any two values. The intensity of the light can be varied as needed to achieve sufficient crosslinking. In one embodiment, the intensity is less than about 0.45 W/cm.sup.2.
[0163] The crosslink density in the cured polymer can be tuned by varying the degree of activation, e.g., acrylation, of the pre-polymer or by varying the curing conditions, such as cure time and the intensity of the energy that is applied to cure the pre-polymer. A greater adhesive strength is believed to be achieved by higher levels of crosslinking.
[0164] Where the resulting cross-linked polymer comprises a sealant, it can have a crosslinking density of about 10% or less, about 9% or less, about 8% or less, about 7% or less, about 6% or less, about 5% or less, about 4% or less, about 3% or less, about 2% or less, about 1% or less, about 0.5% or less, about 0.1% or less, about 0.05% or less, about 0.01% or less, about 0.005% or less, or about 0.001% or less. The resulting cross-linked polymer can have a crosslinking density within a range of between and including any two of the foregoing values.
[0165] Where the resulting cross-linked polymer comprises an adhesive, it can have a crosslinking density of about 1% or more, about 2% or more, about 3% or more, about 4% or more, about 5% or more, about 6% or more, about 7% or more, about 8% or more, about 9% or more, about 10% or more, about 15% or more, about 20% or more, about 25% or more, about 30% or more, about 35% or more, about 40% or more, about 45% or more, about 50% or more, about 55% or more, about 60% or more, about 65% or more, about 70% or more, about 75% or more, or about 80% or more. The resulting cross-linked polymer can have a crosslinking density within a range of between and including any two of the foregoing values. The greater the crosslink density, the greater the polymer cohesion and adhesive strength.
[0166] The resulting cross-linked polymer can be configured to adhere to wet tissue. In one embodiment in which the cross-linked polymer is an adhesive, the cross-linked polymer has an adhesion strength that is sufficient to secure the implantable medical device to the anatomical feature or tissue, preferably without the need for additional securing mechanisms such as sutures or staples. Depending on the forces that can act upon the cross-linked polymer at the site of application, such as hemodynamic forces, the adhesive strength can be about 0.1 N/cm.sup.2 or greater, about 0.2 N/cm.sup.2 or greater, about 0.3 N/cm.sup.2 or greater, about 0.4 N/cm.sup.2 or greater, about 0.5 N/cm.sup.2 or greater, about 0.6 N/cm.sup.2 or greater, about 0.7 N/cm.sup.2 or greater, about 0.8 N/cm.sup.2 or greater, about 0.9 N/cm.sup.2 or greater, about 1.0 N/cm.sup.2 or greater, about 1.1 N/cm.sup.2 or greater, about 1.2 N/cm.sup.2 or greater, about 1.3 N/cm.sup.2 or greater, about 1.4 N/cm.sup.2 or greater, about 1.5 N/cm.sup.2 or greater, about 1.6 N/cm.sup.2 or greater, about 1.7 N/cm.sup.2 or greater, about 1.8 N/cm.sup.2 or greater, about 1.9 N/cm.sup.2 or greater, about 2.0 N/cm.sup.2 or greater, about 2.1 N/cm.sup.2 or greater, about 2.2 N/cm.sup.2 or greater, about 2.3 N/cm.sup.2 or greater, about 2.4 N/cm.sup.2 or greater, about 2.5 N/cm.sup.2 or greater, about 2.6 N/cm.sup.2 or greater, about 2.7 N/cm.sup.2 or greater, about 2.8 N/cm.sup.2 or greater, about 2.9 N/cm.sup.2 or greater, about 3.0 N/cm.sup.2 or greater, about 3.5 N/cm.sup.2 or greater, about 4.0 N/cm.sup.2 or greater, about 4.5 N/cm.sup.2 or greater, about 5.0 N/cm.sup.2 or greater, about 5.5 N/cm.sup.2 or greater, about 6.0 N/cm.sup.2 or greater, about 6.5 N/cm.sup.2 or greater, about 7.0 N/cm.sup.2 or greater, about 7.5 N/cm.sup.2 or greater, about 8.0 N/cm.sup.2 or greater, about 8.5 N/cm.sup.2 or greater, about 9.0 N/cm.sup.2 or greater, about 9.5 N/cm.sup.2 or greater, or about 10.0 N/cm.sup.2 or greater. The adhesion strength can be provided in a range between and including any two of the foregoing values.
[0167] Where the cross-linked polymer comprises a sealant, the cross-linked polymer can have an adhesion strength that is sufficient to permit the cross-linked polymer to remain at the site of application. In some embodiments, the implantable medical device can be adhered to the anatomical feature without the need for sutures or additional means for securing the device. The sealant can have the adhesive strength to secure the implantable medical device to the anatomical feature. In some embodiments, the sealant need only be strong enough to resist becoming dislodged from the site of application by the hemodynamic forces that can act upon it. In some embodiments, sutures or additional means for securing the device can optionally be used with the sealant. In one embodiment, the adhesive strength of the sealant is about 0.1 N/cm.sup.2 or less, about 0.09 N/cm.sup.2 or less, about 0.08 N/cm.sup.2 or less, about 0.07 N/cm.sup.2 or less, about 0.06 N/cm.sup.2 or less, about 0.05 N/cm.sup.2 or less, about 0.04 N/cm.sup.2 or less, about 0.03 N/cm.sup.2 or less, about 0.02 N/cm.sup.2 or less, about 0.01 N/cm.sup.2 or less, about 0.009 N/cm.sup.2 or less, about 0.008 N/cm.sup.2 or less, about 0.007 N/cm.sup.2 or less, about 0.006 N/cm.sup.2 or less, about 0.005 N/cm.sup.2 or less, about 0.004 N/cm.sup.2 or less, about 0.003 N/cm.sup.2 or less, about 0.002 N/cm.sup.2 or less, or about 0.001 N/cm.sup.2 or less. The wet adhesion can be provided in a range between and including any two of the foregoing values.
[0168]
[0169]
[0170]
[0171] An energy source, such as a fiber optic 3310, is movably provided within a lumen of the delivery catheter 3300 and can be advanced distally and into the balloon 3400 to emit a curing energy, such as UV light, by a sliding actuator 3110 on the handle 3100. The UV light can be used to cure the curable composition after the implant device 3500 has been implanted at the desired anatomical location and the curable composition has been provided between the implant device 3500 and the anatomical location.
[0172] In one embodiment, the UV light is typically emitted from the fiber optic 3310 at an angle θ relative to a central axis, as shown in
[0173] Thus, the angle θ at which the UV light is emitted from the fiber optic 3310, the shape of the balloon 3400 and the portions of the balloon 3400 selected to reflect and transmit light will determine the location to which the UV light emitted by the fiber optic 3310 is directed.
[0174] In one embodiment, the angle θ at which the UV light is emitted from the fiber optic 3310 relative to a central axis can be about 20° or more, about 21° or more, 22° or more, about 23° or more, about 24° or more, about 25° or more, about 26° or more, about 27° or more, about 28° or more, about 29° or more, about 30° or more, about 31° or more, about 32° or more, about 33° or more, about 34° or more, about 35° or more, about 36° or more, about 37° or more, about 38° or more, about 39° or more, about 40° or more, about 41° or more, about 42° or more, about 43° or more, about 44° or more, about 45° or more, about 46° or more, about 47° or more, about 48° or more, about 49° or more, about 50° or more, about 51° or more, about 52° or more, about 53° or more, about 54° or more, about 55° or more, about 56° or more, about 57° or more, about 58° or more, about 59° or more, or about 60° or more. In another embodiment, the angle θ can be provided in a range between and including any two of the foregoing values.
[0175] In the embodiment depicted in
[0176] In the embodiment depicted in
[0177] The plurality of lumens in the delivery catheter 3300 can be arranged in any number of ways.
[0178]
[0179] As with the delivery device 3000 in
[0180]
[0181] The handle 3100 can comprise a single inlet port 3120 as depicted in
[0182]
[0183] An energy source, such as a fiber optic 3310, can be movably provided within a lumen of the delivery catheter 3300 and can be advanced distally and into the balloon 3400 to emit a curing energy, such as UV light, by a sliding actuator 3110 on the handle 3100. The UV light can be used to cure the curable composition after the implant device 3500 has been implanted at the desired anatomical location and the curable composition has been provided between the implant device 3500 and the anatomical location.
[0184] Similarly with the delivery device 3000 in
[0185] Optionally, the delivery device described above, the inflatable balloon 3400 can be made of an elastomeric material such as latex, polyurethane or polyisoprene. The reflective surface of the inflatable balloon 3400 can be provided by a reflective metallic coating on one or both of the external surface and the internal surface of the inflatable balloon 3400. The metallic coating can be made of a suitable material such as aluminum. In order to disperse the reflected light emitted from the fiber optic 3310, the tip of the fiber optic 3310 can be shaped. In one embodiment, the tip 3310A of the fiber optic 3310 can be provided in a conical shape, as shown in
[0186]
[0187] Once the inflatable balloon 3400 is fully inflated, the wide proximal end 3430 of the balloon is seated on top of the outer rim 3510 of the expandable implant device 3500, as shown in
[0188]
[0189] It is to be understood that the detailed description and specific examples, while indicating exemplary embodiments of the present disclosure, are given by way of illustration and not limitation. Many changes and modifications within the scope of the present disclosure can be made without departing from the spirit thereof, and the disclosure includes all such modifications. The principles described herein can be applied to other types of systems, implants, devices, features, aspects, methods, etc. While much of the discussion herein focuses on prosthetic heart valves and surgical methods, the invention is not so limited and principles, features, and steps described can be applied in other contexts. For example, another type of implant (e.g., a stent, graft, ring, etc.) can be used instead of a prosthetic heart valve and can optionally be implanted in other locations in the body or vasculature. Steps described with respect to methods involving surgical implantation of valves can be used in methods involving transcatheter or percutaneous implantation of valves and/or other implants.
[0190] The features and principles described with respect to one embodiment or variation herein can be used in other embodiments or variations. Methods or steps of methods described separately can be combined. In addition, where methods and steps described above indicate certain events occurring in certain order, the ordering of certain steps can be modified and that such modifications are in accordance with the variations of the invention. Additionally, certain of the steps can be performed concurrently in a parallel process when possible, as well as performed sequentially. Therefore, to the extent there are variations of the invention, which are within the spirit of the disclosure or equivalent to the inventions found in the claims, it is the intent that this patent will cover those variations as well.