Adaptive sensing system for ambient ground-gas concentration and flow-rate measurement
11435331 · 2022-09-06
Assignee
Inventors
Cpc classification
G01L9/00
PHYSICS
E21B43/00
FIXED CONSTRUCTIONS
G01N33/0075
PHYSICS
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
G01N33/00
PHYSICS
H02S99/00
ELECTRICITY
G01F15/00
PHYSICS
G01L9/00
PHYSICS
Abstract
A gas sensing device has a power source, data processing means and a memory for storing sampling configuration data and sensed data. Sensing means samples ambient gas adjacent the device according to first sampling configuration data and outputs sensed gas concentration data and sensed gas flow data. A telemetry module communicates the sensed data to a remote terminal and receives second sampling configuration data from the remote terminal for updating the first sampling configuration data. A gas monitoring system comprises the terminal and at least one gas sensing device remote from the terminal. The sampling configuration data comprises data representative of a frequency and duration of gas flow measurement, data representative of a frequency and duration of gas concentration measurement, and data representative of an offset time corresponding to a time interval between a gas flow measurement and a gas concentration measurement.
Claims
1. A gas sensing device to measure ambient ground gas, comprising: a power source; a data processor; a memory operably interfaced with the data processor and for storing sampling configuration data and sensed data; a sensor operably interfaced with the power source and the data processor and comprising a gas concentration sensing module and a gas flow sensing module, wherein the sensor is adapted to sample ambient ground gas adjacent the device according to first sampling configuration data and to output at least sensed gas concentration data and sensed gas flow data, wherein the gas concentration sensing module comprises a first gas sampling circuit, extending between a first gas inlet and a first gas outlet and including a sensor chamber, a pump and a pressure gauge and wherein the gas flow sensing module comprises a second gas sampling circuit extending between a second gas inlet and a second gas outlet and including a valve and a flow sensor; and a telemetry module operably interfaced with the power source and the data processor, wherein the telemetry module is adapted to establish a network connection with a remote terminal, communicate the sensed data to the remote terminal and receive second sampling configuration data from the remote terminal for updating the first sampling configuration data, wherein the sampling configuration data comprises data representative of a frequency and duration of gas flow measurement, data representative of a frequency and duration of gas concentration measurement, and data representative of an offset time corresponding to a time interval between a gas flow measurement and a gas concentration measurement.
2. The device according to claim 1, wherein the gas is selected from methane (CH.sub.4), carbon dioxide (CO.sub.2), oxygen (O.sub.2), carbon monoxide (CO), hydrogen sulphide (H.sub.2S) and volatile organic compounds (VOCs).
3. The device according to claim 1, wherein the sensor is further adapted to sense and output data representative of temperature in a range −20 to 50 degrees centigrade, and/or humidity data in a range 0% to 100% RH, and/or atmospheric pressure of up to 150 millibars or in a range 800 to 1200 hectopascals.
4. The device according to claim 1 wherein the power source is a renewable energy source.
5. The device according to claim 4, wherein the power source is a power storage module interfaced with the renewable energy source.
6. The device according to claim 4, wherein the renewable energy source is a photovoltaic array secured to the gas sensing device.
7. The device according to claim 1, wherein the telemetry module is a telemetry communication circuit.
8. The device according to claim 1, wherein the gas sensing device further comprises short-range wireless data networking means.
9. An ambient gas monitoring system, comprising: at least one ambient gas sensing device comprising a gas concentration sensing module and a gas flow sensing module and adapted to sample ambient ground gas adjacent the gas sensing device according to first sampling configuration data; and a data processing terminal coupled to a network, wherein the data processing terminal is adapted to receive sensed gas concentration data and sensed gas flow data from the at least one remote gas sensing device, and to generate device-respective second sampling configuration data according to the received sensed gas concentration data and sensed gas flow, wherein the second sampling configuration data is used to update the first sampling configuration data at the at least one remote gas sensing device, wherein the gas concentration sensing module comprises a first gas sampling circuit, extending between a first gas inlet and a first gas outlet and including a sensor chamber, a pump and a pressure gauge, and wherein the gas flow sensing module comprises a second gas sampling circuit extending between a second gas inlet and a second gas outlet and including a valve and a flow sensor.
10. A method to measure ambient ground gas using a sensing device, said method comprising: sensing sample ambient ground gas adjacent the device according to a first sampling configuration data and to output at least sensed gas concentration data and sensed gas flow data, wherein the sensing device comprises a gas concentration sensing module and a gas flow sensing module; and communicating the sensed data to a remote terminal and receive at the sensing device second sampling configuration data from the remote terminal for updating the first sampling configuration data, wherein the gas concentration sensing module comprises a first gas sampling circuit, extending between a first gas inlet and a first gas outlet and including a sensor chamber, a pump and a pressure gauge, wherein the gas flow sensing module comprises a second gas sampling circuit extending between a second gas inlet and a second gas outlet and including a valve and a flow sensor, and wherein the sampling configuration data comprises data representative of a frequency and duration of gas flow measurement, data representative of a frequency and duration of gas concentration measurement, and data representative of an offset time corresponding to a time interval between a gas flow measurement and a gas concentration measurement.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be more clearly understood from the following description of an embodiment thereof, given by way of example only, with reference to the accompanying drawings, in which:—
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DETAILED DESCRIPTION OF THE DRAWINGS
(8) Referring now to the figures and initially
(9) The device 100 is configured with a gas concentration sensing module and a gas flow sensing module. In this embodiment, the gas concentration sensing module comprises a first gas sampling circuit 101 for measuring a gas concentration and the gas flow sensing module comprises a second gas sampling circuit 102 for measuring a gas flow.
(10) The first gas sampling circuit 101 comprises ducting extending from a first gas inlet 103 towards a sensor chamber 104, an output of which is in fluid communication with a pressure gauge 105. A pump 106 is in fluid communication with the first circuit ducting at a position intermediate the sensor chamber output and the pressure gauge input. The first gas sampling circuit 101 is completed by a first exhaust outlet 107 in fluid communication with an output of the pump 106.
(11) The second gas sampling circuit 102 comprises ducting extending from a second gas inlet 108 towards a valve 109, an output of which is in fluid communication with a flow sensor 110. The second gas sampling circuit 102 is completed by a second exhaust outlet 111 in fluid communication with an output of the flow sensor 110.
(12) The first and second gas sampling circuits 101, 102 are distinct from one another between their respective inlets 103, 108 and outlets 107, 111 and thus define two distinct gas flow passages within the device 100, whereby ambient gas samples for measuring gas concentration are kept distinct from ambient air samples for measuring gas flow.
(13) The sensor chamber 104 and the pressure gauge 105 of the first circuit 101 respectively output sensed gas data and sensed pressure data as electrical signals to a sensor module 112, in the example a sensor printed circuit board (PCB) 112, at which the gas concentration is calculated. The sensor PCB 112 outputs calculated gas concentration data to a device controller module 113, comprising a central processor unit (‘CPU’) and memory means, in the example non-volatile random access memory (‘NVRAM’). The datalink between the sensor PCB 112 and the controller 113 is bidirectional, whereby configuring and updating data for the operating parameters of the sensor PCB 112 may be received from the controller 113. The flow sensor 110 of the second circuit 102 outputs sensed gas flow data as electrical signals to the device controller module 113.
(14) The sampling frequency of the device 100 is fully adjustable by the device controller module 113, and the sensing characteristics of the first and second circuits controlled by the controller 113 provide a capacity to sense methane (CH.sub.4) and carbon dioxide (CO.sub.2) and calculate either concentration from 0 to 100 volume/volume percent;
(15) a capacity to sense oxygen (O.sub.2) and calculate its concentration from 0 to 25 volume/volume percent; a capacity to sense carbon monoxide (CO) and calculate its concentration from 0 to 1,000 part per million; a capacity to sense and measure ambient temperature in the range −20 to 50 degrees centigrade; a capacity to sense and measure relative humidity (RH, non-condensing) in the range 0% to 100%; a capacity to sense and measure atmospheric pressure in the range up to 150 millibars or in the range 800 to 1200 hectopascals (hPa); and a capacity to sense and measure gas flow through thermal mass flow measurement principles and output same as a sl/hr (standard litres per hour).
(16) The device controller module 113 thus outputs calculated sensed gas concentration data and calculated sensed gas flow data to a telemetry module 114, in the example a mobile telephony PCB conforming to the Global System for Mobile Communications GSM (‘GSM’) standard or subsequent cellular telemetry standards (third-generation 3G or fourth-generation 4G), chosen for its low power requirement and robustness. The datalink between the CPU controller 113 and the telemetry module 114 is bidirectional, whereby configuring and updating data for the respective operating parameters of the controller 113 and the sensor PCB 112 may be received through the telemetry module 114 over the air.
(17) For redundancy of operation and ad hoc local maintenance purposes, the device 100 further comprises a universal serial bus (‘USB’) input/output interface 115 in bidirectional data communication with the controller 113, wherein the calculated sensed gas concentration data and calculated sensed gas concentration data may also be output to a local storage device connected to the interface 115, and wherein configuring and updating data for the respective operating parameters of the controller 113 and the sensor PCB 112 may likewise be received locally the USB interface 115, either from the local storage device or as user input data input through a HiD device alternatively connected to the interface 115.
(18) The active components 104-106, 109-110 and 112-115 of the device 100 are connected to a power bus 116, shown in dotted line in the Figure, which is supplied by a battery 117, wherein the battery is charged by a solar photovoltaic array 118. The solar PV array may be suitably sized for either securing to the body of the device 100 or, at any rate, so as to be not significantly larger than the body of the device 100, and so improve the portability of the autonomous gas sensing device 100. An embodiment of the gas sensing device 100 is self-contained within an body conforming to level 66 of the International (or Ingress) Protection standard (IEC standard 60529), having overall dimensions of 360×220×200 millimeters and a total weight of 2,4 kilograms, which is suitable for temporary or permanent locating on borehole wells, manifolds or pipes.
(19) Specific details such as the battery type or capacity, the presence of an inverter intermediate the battery 117 and the solar PV array 118, and the like are considered to be straightforward implementation details for the skilled reader, and have thus been omitted for the purpose of not obscuring the present description unnecessarily, and it will be readily understood that the device architecture 100 shown in
(20) With reference to
(21) The telemetry module 114 provides the gas sensing device 100 with mobile telephony functionality, effectively configuring the gas sensing device 100 as a telemetry communication device whenever the telemetry module 114 is invoked by the device controller 113. Accordingly, the device 100 emits and receives data, in the example emitting alphanumerical data representative of sensed gas data and receiving alphanumerical data representative of sampling configuration parameters, wherein these communications are encoded as digital signals over a wireless data transmission 195, or other transmission means.
(22) Accordingly, network connectivity and interoperable networking protocols of the or each terminal 190.sub.N and the or each gas sensing device 100.sub.N allows a terminal 190 and a gas sensing device 100 to connect to one another, and both communicate data to and receive data from, one another according to the methodology described herein.
(23) A typical hardware architecture of the terminal 190 is also shown in
(24) Within the context of the system shown in and described with reference to
(25) After powering up the gas sensing device 100 conventionally, an operating system ('OS) is loaded into the device memory 113 and started locally at step 301, including device component driving subroutines for controlling the PCB 112 and the telemetry module 114 and communications subroutines implementing network interoperability through the telemetry module 114.
(26) Ground-gas adjacent the gas sensing device 100 is next sampled at step 302, according to default or first sampling configuration parameters configuring the operation of each of the sampling circuits 101, 102 and the PCB 112. Sampling configuration parameters considered critical to measure accurately both gas concentration and flow generally include frequency and length of gas flow measurements, frequency and length of concentration measurements, and an offset time. Sampling configuration parameters should also preferably include pump time.
(27) The frequency and length of gas flow measurements relate to the quantity of flow samples that can be taken in a given period to maximise gas flow data gathering, however affecting a subsequent measurement of gas concentration, by allowing gas to escape the well 111.
(28) The frequency and length of gas concentration measurements relate to the quantity of samples that can be taken in a given period to maximise gas concentration data gathering, however prior to frequently pumping the gas, since this artificially changes the natural flow rate in the adjacent well 108 and thus reduces the accuracy of the flow measurements.
(29) The offset time is a time interval between gas flow measurements and gas concentration measurements, considered sufficient to allow gas in the environment adjacent the device 100 to settle back to a normal behaviour after a first measurement, which thus further mitigates the potential for cross-interference between the measurements.
(30) The pump time relates to the length of time during which gas is pumped from the well 103 into the device to ensure that a representative sample is in the chamber 104 when measuring gas concentration.
(31) Default sampling values for at least the frequency and length of gas flow measurements, the frequency and length of gas concentration measurements and the offset time are encoded in the device 100 at the time of manufacture and/or of commissioning of a device 100 on-site, which may be the sampling configuration parameters used at the first instantiation of a step 302 further to powering up the device 100. In embodiments of the device and system, the pump time may also be included in the default sampling values, and higher sampling frequencies may be preferred to improve accuracy of the sensed data through volume of samples.
(32) At step 303, the PCB 112 receives the sensed gas data from the chamber 104. At step 304, the PCB 112 receives the sensed pressure data from the gauge 105. At step 305, the PCB 112 calculates a gas concentration measurement based on the received sensed gas data and the received pressure data, and outputs the gas concentration measurement to the controller 113.
(33) After an offset time period, at step 306 the controller 113 receives the sensed gas flow data from the flow sensor 110. At step 307, the controller 113 calculates a gas flow measurement based on the received sensed gas flow data. At step 308, the controller 113 processes the gas concentration measurement of step 305 and the gas flow measurement of step 306 into network data packets addressed to the remote terminal 190, and invokes the telemetry module 114 to communicate the data packets to the remote terminal 190.
(34) Due to the tendency for ground gas to fluctuate in the environs and, moreover, as the more samples are taken, the more likely measurements are to cross-interfere, the default or current configuration parameter values may need to change if and as the gas behaviour changes. The telemetry module 114 of the gas sensing device 100 assists this requirement, by transmitting the data generated from the measurement to the remote terminal 190 for analysis and receiving updating configuration parameter values if the analysis indicates that cross-interference is occurring and/or that the gas behaviour is changing. The telemetry module 114 thus makes it possible to manage the monitoring performance of the device 100 remotely and, if required, to effect changes to the sampling parameters for improving the accuracy of measurement.
(35) Accordingly, a question is subsequently asked at step 309, about whether one or more new values for one or more of the sampling configuration parameters have been received from the remote terminal 190 through the telemetry module 115. If the question step 309 is answered negatively, the control logic returns to the step 302 of sampling, which is accordingly performed with the current sampling configuration parameters, being those same as used for the immediately-preceding instantiation of step 302, whereby a next gas concentration measurement and a next gas flow measurement are calculated according to steps 303 to 307 and communicated to the remote terminal 190 at step 308, and so on and so forth.
(36) Alternatively, if the question of step 309 is answered negatively, then at step 310 the current value or values for the one or more of the sampling configuration parameters in the controller memory 113 is updated with the corresponding value received from the remote terminal 190. The control logic then returns to the step 302 of sampling, which is accordingly performed with the updated sampling configuration parameters, whereby a next gas concentration measurement and a next gas flow measurement are calculated according to steps 303 to 307 based on the updated sampling configuration, and communicated to the remote terminal 190 at step 308, and so on and so forth.
(37) In one embodiment the contents of the memory means 113 of the device 100 at runtime, when steps 301 to 310 are processed by the CPU 113, are illustrated in
(38) The device controller 113 is configured to perform steps 305 to 310 by a set of instructions 406 residing in the memory means at runtime. The set of instructions 406 can be interfaced with the OS 401 through one or more Application Programmer Interfaces (API). Calculated gas concentration data received from the PCB 112 is shown at 407, gas flow measurement data from the flow sensor 109 is shown at 408 and calculated gas flow data is shown at 409. The current sampling configuration parameters according to which sampling is performed a step 302 are shown at 410 and updating sampling configuration parameters received from the remote terminal 190 according to which sampling will be performed at a next step 302 are shown at 411.
(39) The memory means 113 may include further data which is not associated with steps 302 to 310 of the gas monitoring application 406, including local and network data, for instance a set of updating instructions for the OS 401 received either locally from a mass storage device connected to the USB interface 115 or remotely over the air through the telemetry module 114.
(40) Within reference again to the context of the system shown in
(41) After powering up the terminal 190 conventionally, an operating system (‘OS’) is loaded into the device memory 209 and started locally at step 501, including device component driving subroutines for controlling the NIC 211 and communications subroutines implementing network interoperability through the NIC 211.
(42) At step 502, a gas monitoring application is started, which instantiates a user interface and outputs same to the VDU 202 for facilitating the display of received gas concentration and gas flow measurements to a user, and the input of updating sampling configuration parameters for one or more remote gas sensing devices 100.sub.N. At step 503, calculated gas concentration data 407 and calculated gas flow data 409 is received from a remote gas sensing device 100 across the network 193. The received gas data is next analysed for cross-interference at step 504 with a suitable subroutine at step 504.
(43) A question is accordingly asked at step 505, about whether the received concentration and flow data is representative of cross-interference occurring at the gas sensing device 100. If the question of step 505 is answered positively, then at a next step 506, the sampling configuration parameters are altered to reduce the likelihood of cross-interference on a next sampling operation of the gas sensing device 100. For instance, the offset time parameter may be increased by a predetermined interval or unit.
(44) Alternatively, when the question of step 505 is answered negatively, then the absence of cross-interference is considered representative of unused monitoring capacity, and the sampling frequency of the gas sensing device 100 is increased at a next step 507 by decreasing the offset time parameter by a predetermined interval or unit, such that a next sampling operation of the gas sensing device 100 should result in faster-measured gas concentration and gas flow, eventually resulting in more data from the upcycled device 100 increasing the accuracy of the gas monitoring through statistical volume.
(45) Thus, following from either step 506 or step 507, the gas monitoring application communicates the updating sampling configuration parameter, comprising either the increased offset time or the decreased offset time, to the remote gas sensing device 100 at step 508.
(46) The control logic then returns to the step 502 of instantiating the user interface, wherein the second and any subsequent such step 502 updates the contents of the user interface with calculated gas concentration data 407 and calculated gas flow data 409 received from the same 100.sub.1 or another 100.sub.2 remote gas sensing device across the network 193, which may then be analysed at step 504 and the sampling configuration parameters of the same or different gas sensing device 100.sub.1, 100.sub.2 updated per steps 505-508, and so on and so forth.
(47) The contents of the memory means of the terminal 190 at runtime, when steps 501 to 508 are processed by a CPU, are illustrated in
(48) The terminal 190 is configured to perform steps 502 to 508 by a set of instructions 606 residing in the memory means at runtime. The set of instructions 606 is interfaced with the OS 601 through one or more Application Programmer Interfaces (API) and the user interface instantiated at step 502 is shown at 607. The user interface 607 is a secure user interface, wherein the gas monitoring application 606 requires a user to first provide authentication before outputting received gas measurements and accepting input from HiD devices therein.
(49) A list 608 is maintained by the gas monitoring application 606 of the one or more gas sensing devices 100.sub.N in use, from which calculated gas concentration data and calculated gas flow data may be received at step 503. The application 606 is adapted to correlate gas sensing device location with cartographical map data and therefore stores the respective location coordinates 609.sub.N of each gas sensing device 100.sub.N in the list 608. The user interface 607 is adapted to output the correlated location on map data, for instance through a Google Map® applet or plug-in as provided by Google, Inc.
(50) The respective calculated gas concentration data and calculated gas flow data received from each gas sensing device 100.sub.N is shown at 407.sub.N, 409.sub.N respectively, and the updating sampling configuration parameter generated according to steps 505-507 for network packet encoding at step 508 is shown at 411.
(51) The memory means may again include further data which is not associated with steps 502 to 508 of the gas monitoring application 606, including local and network data, for instance and respectively user input data received and a set of updating instructions for the OS 601 received over the network.
(52) According to the invention therefore, a gas sensing device 100 is provided, which incorporates gas concentration and flow sensing modules and which also includes a telemetry module, used to transmit the dataset generated from measuring the gas concentration and gas flow to a remote terminal. These measurements can then be analysed to detect for cross interference, and adjustments can be made to both measurement routines for reducing the cross interference effect.
(53) By providing a device which operates autonomously, is IoT-enabled and which is capable of measuring both gas concentration and gas flow at high frequency, it is possible to quickly obtain large datasets, which themselves enable a very accurate understanding of gas processes under measurement, moreover substantially real-time. As such, the system of the invention may be particularly suited to circumstances wherein ground gas measurements are routinely conducted, such as landfill risk assessments and surrender applications, contaminated land assessment for ground gas and soil vapour, fracking and other unconventional oil and gas environmental risk assessments.
(54) Generally, the gas sensing device 100 of the invention is intended to analyse gas and air quality levels across a wide range of environments, variously including coal mines and other mines, oil and gas extraction installations, refineries, landfills, contaminated areas and even generic public areas. In all such contexts, the gas sensing device 100 of the invention is intended to provide, or otherwise assist with, a wide variety of applications, variously including monitoring anaerobic digestion; monitoring indoor and/or outdoor air quality; remotely monitoring unmanned locations, understanding modelling and predicting gas behaviour; detecting and preventing unwanted gas migration; accelerate site remediation; and more.
(55) In particular, an important current issue in the contaminated land industry is over-engineering solutions for mitigating ambient ground gas risk. Until the monitoring device 100 and system of the present invention, it has not been practical to measure ambient ground gas flow-rate & concentration continuously, whereby the industry still routinely adopts a worst-case approach: a reading from a prior art handheld device is assumed to represent the constant behaviour of the gas, whereby a sampler recording high readings therefore produces a high risk assessment necessitating considerable ambient ground gas protection measures. Because samplers are encouraged by normative regulations to take samples when climatic conditions are more likely to produce high readings, the likelihood of generating a high risk assessment is correspondingly high and there is a common perception in the contaminated land industry that over-engineering of gas-mitigation solutions in response to artificially-high risk assessments is very common. The gas sensing device 100 and system of the invention is intended to allow the contaminated land industry to perform more accurate risk assessments of ambient ground gas, in the expectation of developing more efficient and economical mitigating solutions.
(56) In the specification the terms “comprise, comprises, comprised and comprising” or any variation thereof and the terms include, includes, included and including” or any variation thereof are considered to be totally interchangeable and they should all be afforded the widest possible interpretation and vice versa.
(57) The invention is not limited to the embodiments hereinbefore described but may be varied in both construction and detail.