Aircraft with a fuselage that comprises at least one hollow beam element
11420752 · 2022-08-23
Assignee
Inventors
Cpc classification
B64F1/362
PERFORMING OPERATIONS; TRANSPORTING
B64D2013/0603
PERFORMING OPERATIONS; TRANSPORTING
Y02T50/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T50/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B64C1/06
PERFORMING OPERATIONS; TRANSPORTING
B64D13/08
PERFORMING OPERATIONS; TRANSPORTING
F16L3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T50/80
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
B64D13/00
PERFORMING OPERATIONS; TRANSPORTING
B64D13/08
PERFORMING OPERATIONS; TRANSPORTING
F16L3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64C1/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An aircraft with a fuselage that comprises at least one hollow beam element, wherein the at least one hollow beam element accommodates at least one hollow duct element that comprises a tubular duct element wall, and wherein at least one protective spacer is arranged between the tubular duct element wall and the at least one hollow beam element such that free space is available between the tubular duct element wall and the at least one hollow beam element.
Claims
1. An aircraft with a fuselage, the fuselage comprising at least one hollow beam element, wherein the at least one hollow beam element accommodates at least one hollow duct element that comprises a tubular duct element wall, wherein at least one protective spacer is arranged between the tubular duct element wall and the at least one hollow beam element such that free space is available between the tubular duct element wall and the at least one hollow beam element.
2. The aircraft according to claim 1, wherein the tubular duct element wall and the at least one protective spacer are integrally formed as a single piece.
3. The aircraft according to claim 2, wherein at least the tubular duct element wall comprises polyvinylidene fluoride.
4. The aircraft according to claim 3, wherein the at least one protective spacer comprises polyvinylidene fluoride.
5. The aircraft according to claim 2, wherein the at least one protective spacer is provided as an external protrusion of the tubular duct element wall.
6. The aircraft according to claim 2, wherein the at least one hollow beam element is a blow molded composite structure that is integrally formed as a single piece.
7. The aircraft according to claim 1, wherein the at least one protective spacer is attached to the tubular duct element wall.
8. The aircraft according to claim 1, wherein the at least one protective spacer is attached to the at least one hollow beam element.
9. The aircraft according to claim 8, wherein the at least one hollow beam element comprises at least first and second wall members, which are rigidly attached to each other.
10. The aircraft according to claim 9, wherein the at least first and second wall members are rigidly attached to each other via associated plate-shaped elements.
11. The aircraft according to claim 10, wherein the at least one protective spacer is attached to one of the associated plate-shaped elements.
12. The aircraft according to claim 1, wherein the at least one protective spacer comprises a polyethylene foam.
13. The aircraft according to claim 12, wherein the at least one protective spacer is a foam stripe.
14. The aircraft according to claim 12, wherein the tubular duct element wall comprises polyvinylidene fluoride.
15. The aircraft according to claim 1, wherein the at least one hollow duct element is adapted for guiding ventilation air in the aircraft.
16. The aircraft according to claim 1, wherein the at least one protective spacer comprises a closed-cell polyethylene foam.
17. An aircraft comprising a fuselage, the fuselage comprising a hollow beam, the hollow beam accommodating a hollow duct comprising a tubular duct wall, wherein a protective spacer is disposed between the tubular duct wall and the hollow beam such that free space is between the tubular duct element and the hollow beam.
18. The aircraft according to claim 17, wherein the tubular duct wall is made of a polymeric material.
19. The aircraft according to claim 17, wherein the protective spacer is made of a polymeric material.
20. An aircraft comprising a fuselage, the fuselage having a hollow beam, the hollow beam accommodating a hollow duct comprising a tubular duct wall and a plurality of solid protective spacers spaced from each other and disposed between the tubular duct wall and the hollow beam such that a plurality of free spaces extend between the tubular duct wall and the hollow beam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Preferred embodiments of the invention are outlined by way of example in the following description with reference to the attached drawings. In these attached drawings, identical or identically functioning components and elements are labeled with identical reference numbers and characters and are, consequently, only described once in the following description.
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DETAILED DESCRIPTION OF THE INVENTION
(15)
(16) The aircraft 1 is exemplarily embodied as a rotary-wing aircraft and, in particular, as a helicopter. Therefore, the aircraft 1 is also referred to hereinafter as the “helicopter 1” for simplicity and clarity. It should, however, be noted that the present invention is not limited to helicopters and can likewise be applied to other aircrafts having a fuselage that comprises a framework structure with at least one hollow frame according to the invention. Moreover, other vehicles than aircrafts with such framework structures are also contemplated.
(17) The helicopter 1 illustratively comprises at least one multi-blade main rotor 1a for providing lift and forward or backward thrust during operation. The at least one multi-blade main rotor 1a comprises a plurality of rotor blades 1b, 1c that are mounted at an associated rotor head 1d to a rotor shaft 1e, which rotates in operation of the helicopter 1 around an associated rotor axis.
(18) Furthermore, the helicopter 1 may comprise one or more counter-torque devices configured to provide counter-torque during operation, i. e. to counter the torque created by rotation of the at least one multi-blade main rotor 1a for purposes of balancing the helicopter 1 in terms of yaw. The at least one counter-torque device can be provided at the tail boom 2a, which may further be provided e. g. with a horizontal stabilizer, a bumper, a tail wing and/or a fin.
(19) According to one aspect, the fuselage 2 defines a subfloor region 11 of the helicopter 1, which may accommodate fuel cells, electrical installations, air ducts and so on. The fuselage 2 preferably comprises at least three interconnected fuselage frames: a fuselage mid section frame 3, a fuselage aft section frame 4 and a fuselage front section frame. The latter is implemented by the at least one hollow frame 5a and defines the framework structure 5 at least partly.
(20) The framework structure 5 preferably and illustratively defines at least a cockpit framework structure and is, therefore, hereinafter also referred to as the “cockpit framework structure 5” for simplicity and clarity. Accordingly, the at least one hollow frame 5a preferably and illustratively defines at least a cockpit frame and is, therefore, hereinafter also referred to as the “hollow cockpit frame 5a” for simplicity and clarity. However, the present invention is not limited to an application to cockpit framework structures and frames and can likewise be applied to other hollow frames of an aircraft's fuselage.
(21) The hollow cockpit frame 5a is preferably connected to a door frame 10 and adapted to accommodate at least one main window 7. The hollow cockpit frame 5a may further be adapted to accommodate one or more secondary windows 9. The door frame 10 is preferably adapted to accommodate at least one door window 8.
(22) According to one aspect, the hollow cockpit frame 5a comprises one or more frame beams 5b, 5c, 5d, 5e. These frame beams 5b, 5c, 5d, 5e are interconnected during manufacturing such that the hollow cockpit frame 5a is integrally formed in one piece. In other words, the hollow cockpit frame 5a is manufactured as one single element that cannot be split into two or more parts in a non-destructive manner. Therefore, in the following any reference to the individual frame beams 5b, 5c, 5d, 5e is avoided for clarity and reference is only made to the hollow cockpit frame 5a as a single piece or component.
(23) Preferably, the hollow cockpit frame 5a is entirely made of fiber composites in a fiber production process, preferably a blow molding process, and described by individual cross sections that are adapted to withstand the stress and load which will occur during the helicopter's lifetime. Preferentially, the fiber composites comprise carbon fiber reinforced polymers. Alternatively, or additionally, the fiber composites may comprise glass fiber reinforced polymers, basalt fiber reinforced polymers, aramid fiber reinforced polymers and/or any other suitable fiber reinforced polymers that are applicable in aircraft construction.
(24) The hollow cockpit frame 5a and, more generally, the cockpit framework structure 5 is a so-called “primary structure”, which defines a load-bearing construction that is adapted to absorb forces acting thereon. As mentioned above, the cockpit framework structure 5 and, more particularly, the hollow cockpit frame 5a comprises a hollow cross-section and usually does not fulfil any other function than the force absorption.
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(26) According to one aspect, at least the hollow cockpit frame 5a is adapted for guiding ventilation air 15, 16, 17 into the helicopter 1 of
(27) The cockpit framework structure 5 and, more specifically, the hollow cockpit frame 5a comprises preferably at least one and preferentially a plurality of ventilation air outlets 13 that are each adapted for expelling said ventilation air 15, 16, 17 in operation. Illustratively, main window ventilation air 15 is expelled onto the main windows 7 in operation, secondary window ventilation air 16 is expelled onto the secondary windows 9 in operation and pilot ventilation air 17 is expelled in the direction of a presumed pilot location in operation.
(28) Preferably, at least one of the ventilation air outlets 13 is implemented as a simple opening or a hole provided in the hollow cockpit frame 5a, as a static nozzle, i. e. a fixedly targeted nozzle, or as an adjustable nozzle. By way of example, the ventilation air outlets 13 that expel the main window ventilation air 15 and the secondary window ventilation air 16 are implemented as openings or holes and/or as static nozzles.
(29) However, since pilots vary in size and preference, they may need an adjustment in air expelling velocity and direction. Accordingly, the ventilation air outlets 13 that expel the pilot ventilation air 17 are preferably implemented as adjustable nozzles 12a, 12b provided e. g. on a side and on top of the main window 7. These adjustable nozzles 12a, 12b are preferably sealingly integrated into the hollow cockpit frame 5a by means of screwing, gluing and/or bonding and are adapted for user-controlled expellation of the pilot ventilation air 17.
(30) It should be noted that expelling of ventilation air was described above only with reference to the hollow cockpit frame 5a. However, ventilation air can also be expelled from the door frames 10 as well as any other door frame and/or from the fuselage mid section frame 3 and/or the fuselage aft section frame 4 of
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(32) According to one aspect, the hollow cockpit frame 5a and, more specifically, a hollow beam element 20 thereof, is connected to a longitudinal frame integrated duct 18 provided in the subfloor region 11 by means of a suitable air duct interface 19. Thus, ventilation air that is generated e. g. by an air generating machine positioned in an aft section of the helicopter 1 of
(33) It should be noted that the hollow cockpit frame 5a illustratively comprises a single hollow beam element, i. e. the hollow beam element 20. However, more generally one or more of the individual frame beams 5b, 5c, 5d, 5e of
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(35) Illustratively, the hollow beam element 20 is defined by a continuous beam element wall 20a, which is created by means of blow molding and delimits an interior space 20b. Only illustratively, the hollow beam element 20 exhibits a rectangular cross section with chamfered or rounded edges. However, multiple other cross sections may likewise be implemented, such as e. g. circular, oval, polygonal etc.
(36) According to one aspect, the hollow beam element 20 accommodates at least one hollow duct element 21 having a duct element wall 21a that is preferentially tubular. By way of example, the at least one hollow duct element 21 exhibits a basic cross section that is illustratively oval. However, any other basic cross section, such as e. g. circular or polygonal, is likewise contemplated. Preferably, the at least one hollow duct element 21 resp. its tubular duct element wall 21a comprises polyvinylidene fluoride (PVDF).
(37) Illustratively, only a single hollow duct element 21 is accommodated in the hollow beam element 20. This hollow duct element 21 is preferably adapted for guiding ventilation air, such as the ventilation air 14, 15, 16, 17 of
(38) It should be noted that use of the hollow duct element 21 for guiding ventilation air is only described by way of example and not for limiting the present invention accordingly. Instead, the hollow duct element 21 may be used for other purposes, such as e.g. guidance of air data routings, guidance of electrical wiring, guidance of hydraulic pipes and so on. Advantageously, by using the hollow duct element 21 for guidance of air data routings or electrical wiring, the latter can be protected against chaffing and or wear damage. By using the hollow duct element 21 for guidance of hydraulic routings, the latter can advantageously either be protected or more easily installed and fixed.
(39) According to one aspect, at least one and, by way of example, three protective spacers 22a, 22b, 22c are arranged between the hollow duct element 21 and the hollow beam element 20. More specifically, the three protective spacers 22a, 22b, 22c are arranged between the tubular duct element wall 21a, and the continuous beam element wall 20a. Preferably, at least one and, preferentially, each one of the protective spacers 22a, 22b, 22c comprises PVDF.
(40) The protective spacers 22a, 22b, 22c exemplarily define a plurality of protective spacers 22, which is preferably arranged between the hollow duct element 21 and the hollow beam element 20 such that free space 22j is available between the tubular duct element wall 21a and the hollow beam element 20. The free space 22j is preferably provided such that objects/obstacles that are located in the interior space 20b of the hollow beam element 20, such as resin residues due to the blow molding of the hollow beam element 20 or, e. g., fixation members 20c for fixation of objects to the hollow beam element 20, are located within this free space 22j.
(41) According to one aspect, the tubular duct element wall 21a and the protective spacers 22a, 22b, 22c are integrally formed as a single piece. Preferably, at least one and, illustratively, each one of the protective spacers 22a, 22b, 22c is provided as an external, i. e. outwardly oriented protrusion of the tubular duct element wall 21a. In other words, the protective spacers 22a, 22b, 22c are an integral part of the hollow duct element 21 and implemented as outwardly oriented protrusions with respect to the oval basis cross section of the hollow duct element 21.
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(43) It should be noted, however, that the above described pushing of the hollow duct 21 into the hollow beam element 20 is only described by way of example and not for limiting the invention accordingly. Instead, a pulling process using e. g. a pulling wire or other extension device may likewise be implemented and is, therefore, also contemplated.
(44) More specifically, the hollow beam element 20 is exemplarily provided with a plurality of fixation members 20c, from which only four fixation members are labelled with the reference sign 20c, for simplicity and clarity of the drawings. Illustratively, the fixation members 20c are spaced apart in width direction of the hollow beam element 20, i. e. in a direction transverse to the mounting direction 23, by a distance that matches a corresponding width of the protective spacer 22c, which may thus be positioned and gliding between the fixation members 20c during mounting in the mounting direction 23 without touching the fixation members 20c.
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(46) More specifically, in contrast to
(47) However, it should be noted that the first and second C-shaped wall members 20d, 20e are only described by way of example and not for limiting the invention accordingly. Instead, more than two components may be used for implementing the hollow beam element 20 and the shaping of each one of these components can e. g. be determined in an application-specific manner with respect to predefined requirements dependent on a respective use and installation location of the hollow beam element 20.
(48) Furthermore, also in contrast to
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(50) According to one aspect, the first and second C-shaped wall members 20d, 20e are rigidly attached to each other via associated plate-shaped elements 24a, 24b. By way of example, the associated plate-shaped elements 24a, 24b are rigidly attached to the first and second C-shaped wall members 20d, 20e at associated locations 20f by means of the fixation members 20c of
(51) It should be noted that the associated locations 20f and the fixation members 20c are preferably arranged all over an axial length of the hollow beam element 20 resp. the plate-shaped elements 24a, 24b, preferentially in a predefined pattern. However, for simplicity and clarity of the drawings only two associated locations 20f and only two fixation members 20c are respectively labelled and only with reference to the plate-shaped element 24a.
(52) According to one aspect, the plate-shaped elements 24a, 24b are provided with the protective spacers 22a, 22b, 22c, 22d, which are now preferably implemented as stripe-shaped elements as described above with reference to
(53) Preferably, at least one and, preferentially, each one of the protective spacers 22a, 22b, 22c, 22d comprises a polyethylene foam, in particular a closed-cell polyethylene foam. Accordingly, the protective spacers are preferably implemented as foam stripes.
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(56) In contrast to
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(60) More specifically, the plurality of protective spacers 22 exemplarily comprises eight protective spacers 22a, 22b, 22c, 22d, 22f, 22g, 22h, 22i. According to one aspect, all protective spacers 22a, 22b, 22c, 22d, 22f, 22g, 22h, 22i or arbitrary subsets thereof can be used with the hollow beam element 20 and the hollow duct element 21 according to the present invention.
(61) For instance, only the protective spacers 22a, 22b, 22c can be implemented and provided as described above with reference to
(62) Alternatively, only the protective spacers 22a, 22b can be attached to the hollow duct element 21, while the protective spacer 22c is attached to the hollow beam element 20. However, the protective spacers 22a, 22b can also be implemented as integral parts of the hollow duct element 21, as described above with reference to
(63) Still alternatively, only the protective spacers 22a, 22b, 22c, 22d can be implemented as stripe-shaped protective spacers, as described above with reference to
(64) Other alternative mounting locations are likewise contemplated, as exemplarily illustrated with the protective spacers 22f, 22g, 22h, 22i. By way of example, they are laterally arranged with respect to the hollow duct element 21 and either attached to the hollow beam element 20 or the hollow duct element 21. Alternatively, they may also be provided on a single side of the hollow duct element 21, and so on.
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(67) However, the hollow duct element 21 of
(68) It should be noted that modifications to the above described embodiments are within the common knowledge of the person skilled in the art and, thus, also considered as being part of the present invention. For instance, not only different implementations of the inventive protective spacers are contemplated, as described above with reference to
(69) It should further be noted that the above description essentially describes the present invention with reference to the hollow cockpit frame. However, the present invention may likewise be applied to other hollow frames and/or framework structures in any aircraft, and even in other vehicles than aircrafts.
(70) Moreover, it should be noted that only straight hollow beam elements and straight hollow duct elements are described with reference to
(71) Finally, it should be noted that the protective spacers are described as protecting the hollow duct element during mounting to the hollow beam element with respect to resin residues, rivets and/or anchor nuts that may be present in the hollow beam element. However, the protective spacers are advantageously also suitable to simplify a temporary disassembly of the hollow duct element and the hollow beam element, if e. g. repairing of rivets and/or anchor nuts is required.
REFERENCE LIST
(72) 1 aircraft 1a main rotor 1b, 1c rotor blades 1d rotor head 1e rotor shaft 2 fuselage 2a tail boom 2b cockpit 3 fuselage mid section frame 4 fuselage aft section frame 5 cockpit framework structure 5a fuselage front section frame (cockpit frame) 5b, 5c, 5d, 5e cockpit frame beams 6 landing gear 7 main window 8 door window 9 secondary window 10 door frame 11 subfloor region 12a adjustable side nozzles 12b adjustable top nozzles 13 air outlets 14 door window ventilation air 15 main window ventilation air 16 secondary window ventilation air 17 pilot ventilation air 18 longitudinal frame integrated duct 19 air duct interface 20 hollow beam element 20a beam element wall 20b structure interior space 20c fixation members 20d, 20e C-shaped wall members 20f fixation member locations 21 hollow duct element 21a tubular duct element wall 21b duct element interior space 22 plurality of protective spacers 22a, 22b, 22c, 22d, 22e, 22f, 22g, 22h, 22i protective spacers 22j free space 23 mounting direction 24a, 24b splice plates 25 preferred hollow duct element height