Tannery system for the constitution and supply of an optimal batch of homogeneous grade hides from multiple tanneries with random qualities, to undergo a further transformation step
20220277407 · 2022-09-01
Inventors
Cpc classification
C14B1/28
CHEMISTRY; METALLURGY
G05B2219/35162
PHYSICS
G06Q10/043
PHYSICS
International classification
C14B17/00
CHEMISTRY; METALLURGY
G06Q10/04
PHYSICS
Abstract
A Tannery System (DT), for providing a Batch (LOkr) of Hides (1ij) with a homogeneous Grade (Gkr) from multiple Tanneries (Fi), intended to undergo a Transformation Stage (Se); (i) whose size is greater than the number of Hides having a Grade (Gkr) of each Tannery; and (j) that minimizes or maximizes the statistical numeric Constraint Parameter (PN) of a global statistical technical characteristic of all Hides in the Batch. It includes (a) a Computer Network (RL) that connects an online Platform (CL) to at least two Tanneries and their two Digitizing Scanners (19i); (b) Means for Filtering (25) by the Grade (G) all the Hides (1ij) available, to select the Combined-Subset (SCkr) of the Complying Fractions (FCi) of Hides from the Tanneries having the Grade (Gkr); (c) Means of Batch Optimization (26) for (i) performing Selections of Collections of combined Complying Sub-Fractions (Sim) of Complying Fractions, (ii) for determining for each Selection, the reached value of the Numerical-constraint Parameter, and, (iii) for constituting the optimal Batch by the Selection which maximizes or minimizes the Numerical Constraint Parameter.
Claims
1. An Industrial Tannery System (DT), attachable to a Batch (LOkr) of Tannery Hides (1ij) that it constitutes; a) for the constitution of a Tannery Batch (LOkr), i) made from the combination of Tannery Hides (1ij), of an Industrial Ecosystem (E) of Tanneries (F1, F2, Fi) ii) then having to undergo a later Transformation Stage (Se) of this Batch, in particular by cutting the Hides into Pieces (J), with a view to a subsequent assembly (Sf) of the Pieces for the manufacture of finished industrial products (41), such as car seats, shoes, leather goods, etc., by an Industrial Integrator (AK); b) to physically select this Batch and its Hides according to three characteristic specifications, jointly defined by a Request (RAkr) defining in alphanumeric form the Request Criteria (CRkr) requested by the Industrial Integrator (Ak) performing the Transformation Stage (Se): i) the Batch Size (SR), i.e. the number of Hides in the Batch, being defined by a volume parameter (PVkr), ii) the requested topological quality characteristic of all Hides, defined by their homogeneous grade parameter (Gkr), and, iii) an overall technical characteristic (SFV, EPV) of all the Hides combined in the Batch, defined by a statistical numerical Constraint Parameter (PN) of all the Hides in the Batch, such as for example the surface area variance (SFV), or the thickness variance (EPV), of all the Hides in the Batch; c) to constitute and supply this Batch (LOkr) of Grade (Gkr), intended for the subsequent Transformation Stage (Se); by the particular physical Selection of Hides, which provides the technical effect of simultaneously respecting the following two constraints: i) the Batch Size (SR) is greater than the number of Hides (1ij) of Grade (Gkr) of each individual Tannery (Fi); and, ii) the reached value of the Constraint Parameter (PN) of the Batch Selection is either minimum or maximum, with respect to the possible combinations of sub-batches (Sim) of the Grade (Gkr) Hides of all the Tanneries (1ij); d) This being done in order to increase the productivity of the Batch (LOkr) transforming factory; This System (DT) being of the type constituted by the combination between: e) a Computer Network (RL) for digital linking; f) a Platform (CL), online on the internet, i) connected to the Computer Network (RL) for digital linking, ii) equipped with computerized Means for Requests Processing (15), that include computer-readable programming means configured to digitally receive and process the alphanumeric Request (RAkr) for the supply of the Batch made by the Industrial Integrator (Ak), when the said Means for Requests Processing (15) are in operation; and, g) a multitude of Tanneries (F1, . . . , Fi), i) one of which, referred to as said at least one Tannery (F1), is connected to the Computer Network (RL) for digital linking, ii) each ensuring tanning stages (Sa, Sb, Sc, Sd) processing, with a random quality of tannery Hides (1ij), between raw hides originating from slaughterhouses and hides in a finished skin state, to be subsequently supplied per Batch as raw product to Industrial Integrators (Ak), for a Transformation Stage (Se) by subsequent cutting, iii) of which said at least one Tannery (F1, Fi) is equipped, with computerized Means for Producing Primary Images (18i) of the tannery Hides (1ij), which include, an Image Digitizing Scanner (19i), located in the production zone of the tannery (Fi), and, computer-readable programming means configured to carry out the automatic digital optical acquisition (TODij) of a raw Primary Image File (FBij) by scanning each of the Hides (1ij) to be graded from the tannery (Fi), when the Means for Producing Primary Images (18i) are in operation; and, h) computerized Means for Storing Primary Images (20i), which include computer-readable programming means, configured i) to record the Primary Image Files (FBij) of the Hides (1ij) of the Tannery (Fi), in the memory of a Factory Inventory Database (Bi); ii) when said computerized Means for Storing Primary Images (20i) are in operation; i) computerized Means of Primary Image Processing (21), i) connected by the Computer Network (RL) for digital linking to said at least one Tannery (F1, Fi), ii) which include computer-readable programming means configured to perform: the automatic digital Processing by Shape Recognition (TNFij) of the Primary Image Files (FBij) of each Hide (1ij) to be graded, and the identification in the Primary Image File (FBij) of the topological identifiers (ITij) of the type and/or position of the topological defects of the Hides (1ij) to be graded, in the form of a vector Secondary Image File (FSij) of each Hide (1ij) to be graded, when said computerized Means of Primary Image Processing (21) are in operation; j) a shape processing computer server (SF) i) connected to the Computer Network (RL) for digital linking, ii) including a topological database (BF) in which the Secondary Image Files (FSij) are memorized; k) computerized Grading Means (23), i) connected to the Computer Network (RL) for digital linking, ii) located within a grading computer server (SG), iii) which include computer-readable programming means configured to dynamically perform, a programmed digital Grading Process (TDGij), for the dynamic determination of the topological quality Grade (Gij) for the Hides (1ij) to be graded, from their Secondary Image File (FSij), and, the memorization of the grades (Gij) into a grades database (BG) of the grading computer server (SG), when said computerized Grading Means (23) are in operation; This Tannery System (DT) being characterized in that in addition and in combination: l) its Computer Network (RL) connects the online Platform (CL) i) to at least two tanneries, said at least two Tanneries (F1, F2, Fi), thus interconnected, remote from each other, and remote from the platform (CL), ii) and to at least two Image Digitizing Scanners (19i), each positioned in the production zone of a different one of the said at least two Tanneries (F1, F2); m) it includes computerized Means for Storing Primary Images (20i); configured to record the primary image files (Fbij) of the Hides (1ij) of each of said at least two Tanneries (F1, F2, Fi), in the memory of the factory inventory database (Bi); n) it includes computerised Means for Filtering (25) by the Grade (G) of all the Hides (1ij) available from said at least two Tanneries (F1, F2, Fi), according to a Complying Selection Process (TSCkr), of the type which include computer-readable programming means, configured i) to select the Combined-Subset (SCkr), made up of Hides (1ij) from said at least two Tanneries (F1, F2, Fi), all complying with the requested Grade (Gkr) of the Batch, defined by the Request (RAkr), and, constituted by the combination of a multitude of (at least two) Complying Fractions (FC1, . . . , FCi), each made up of the Hides of Grade (Gkr) from one of said at least two different Tanneries (1ij), ii) when said computerized Means for Filtering (25) are in operation; o) it includes computerized Means of Batch Optimization (26), which include computer-readable programming means, for performing an under-constraint parametric optimization (OPCkr), by digital processing, of the Selections of the combined Batch (LOkr) of Hides (1ij) originating from said at least two Tanneries (F1, F2, Fi), according to the Constraint Parameter (PN), defined by the Request (RAkr), and which to this end are of the type configured: i) to successively perform Selections, each made of a Collection of size (SR), each parametrized by a variable numeric n-tuple (N(x)), defining and combining in a variable manner a plurality of Complying Sub-Fractions (Si1, . . . , Sim), each extracted from some of the (at least two) Complying-Fractions (FCi) of the Combined-Sub-Set (SCkr) of Hides from the said at least two Tanneries (F1, F2, Fi) constituted by the computerized Filtrating Means (25), and combined with each other, ii) to determine, for each generated numerical n-tuple (N(x)), and therefore for each combined Selection of Complying Sub-Fractions (Si1, . . . , Sim) of the said at least two Tanneries (F1, F2, Fi), the value reached of the numerical Constraint Parameter (PN) of said global statistical characteristic of all the Hides of the Selection taken together, and, iii) to constitute the Batch (LOkr) optimized by the particular physical Selection of combined Complying Sub-Fractions (Si1, . . . , Sim) of Hides from the said at least two Tanneries (F1, F2, Fi), which maximizes or minimizes among all the Selections the numerical Constraint Parameter (PN), determined over this entire multi-tanneries Batch, a) when said computerized Means of Batch Optimization (26) are in operation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0050] Reading the following detailed description of the invention, with reference to the accompanying drawings, reveals other features and advantages of the invention, according to an exemplary embodiment. In the drawings:
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DETAILED DESCRIPTION
[0060] For a better understanding of the problem that the invention aims to solve, in conjunction with the attached drawings, the technical content and the detailed description of the present invention are set out below according to a preferred embodiment in the tanning industry, which does not limit the scope of its execution. The tanning industry features all the parameters of the technological field of the invention. The supplying transformation factories are tanneries. Semi-finished raw products are hides or skins, transformed over several stages. These raw products are exchanged between tanneries at each primary stage. The finished leather products are ultimately purchased and used by industrial integrators in the clothing, footwear, automotive, or furniture and decoration industries. The various components of the technological problem, and the solutions offered by the invention, as described below with reference to the tanning industry, replicate in a similar manner, in all industries transforming raw industrial products, objects of the invention, as described above.
[0061] With reference to figures [
[0062] The Internet online trading platform (CL), comprises a computer server of the platform (SP), and an inventory database (BI) of the platform connected to the computer server of the platform (SP), comprising in particular the list of characteristics of the hides/skins (1ij) of the tanneries, that are available for sale on the platform (CL).
[0063] The platform (CL) comprises standardization computer means and software (11), of the type comprising in particular an operator terminal (12) connected to the computer server of the platform (SP), to define alpha-numerically, to develop, and to record into a memory of the computer server of the platform (SP), a norm (NO) for the topological quality of tannery products (1) in the ecosystem (E). This norm (NO) defines a standardized grading scale (SCA) staggered according to several grades (G) of the tannery products (1,1ij). According to this norm (NO), the belonging of a product (1) to a grade (G) is set by objective topological quality criteria (CT), based on a standardized list of topological defects types (LNT) of products (1) (hides and skins), that can be identified and measured numerically. These defects are defined and differentiated by rules relating to defect shape and/or size, and/or on a standardized list of zones of interest (LNZ) of the products (1), which are objective and numerically distinguishable. The trace of a zone (LNZ) on a product (1) is defined by geometric criteria relating to the shape of the product (1), and in which the topological defects can be distributed.
[0064] The platform (CL) includes computer resources and software for putting the norm online (13), of the type allowing the provision to buyers (A) and to all tanneries (Fi) of the definition of the standardized norm (NO) used by all the ecosystem (E), via the Internet network (14).
[0065] The platform (CL) is equipped with computerized means for requests processing and software (15), configured to receive and record into the inventory database of the platform (BI), the purchase requests (RA, RAkr) originating from a multitude of buyers (Ak), for the supply of requested batches (LRkr) of tannery products (1) (hides and skins), as well as their request criteria (CR, CRkr) of the requested batch (LRkr). These request criteria (CRkr) include, in the form of an alphanumeric expression, at least three specification parameters, including the homogeneous grade parameter (Gkr) requested for the batch according to the uniform norm (NO), a complementary parameter (PCkr) for selection, and, a volume parameter (PVkr).
[0066] The platform (CL) is provided with computer resources and software for managing the global stock (16) of tannery products (1) (hides and skins), connected to the computer server of the platform (SP). They are of the type allowing the implementation of a global stock management process (TGG), in order to dynamically gather and record the evolving multitude of all grades (ΣGij), and of all identifiers (ΣIij) of all products (1ij) offered onto the platform (CL) by each tannery (Fi) into the inventory database (BI) of the platform, with reference to all the stock parameters (ΣPSi) of the tanneries (Fi).
[0067] The industrial ecosystem (E) also includes a multitude of remote tanneries (F1, . . . , Fi). At least two tanneries (Fi) are remote from each other, and remote from the platform (CL).
[0068] As will be described later with reference to figures [
[0069] A computer network (RL) for digital linking, of the Internet type or equivalent thereto, connects the platform computer server (SP) to the multitude of factory computer servers (S1, . . . , Si) of each supplying tannery (Fi), and buyers (A, Ak) to build a digitally interactive tannery industrial ecosystem (E).
[0070] The ecosystem (E) is provided with computerized means of primary image processing and software (21), including a shape processing computer server (SF) of the ecosystem (E). These computerized means of primary image processing and software (21) are configured to perform automatic digital processing by shape recognition (TNFij) of the primary image files (FBij) of each product (1ij) to be graded, extracted from the inventory database (Bi) of each tannery (Fi). They ensure the identification in the primary image files (FBij) of the topological identifiers (ITij) of the type and/or position of the topological defects of the products (1ij) to be graded, with reference to the topological criteria of the norm (N0) of topological quality.
[0071] Computer means and software for storing secondary topological files (22) are configured to record the topological identifiers (ITij) in the form of a vector secondary image file (FSij) of each product (1ij) to be graded and memorize them into a topological database (BF) of a shape processing computer server (SF) of the computer network for digital linking (RL), with reference to the offered product identifier (Iij) and to the factory identifier (Ii).
[0072] Computerized grading means and software (23), located within a grading computer server (SG) of the ecosystem (E), are configured to dynamically perform, by a programmed digital grading process (TDGij), the determination of the topological quality grade (Gij) of the products (1ij) offered for sale on the platform (CL) by one of the factories (Fi), considering the norm (NO); this being done from the secondary image file (FSij), extracted from the topological database (BF). They also ensure the grades (G, Gij) be memorized into a grade database (BG) on the grading computer server (SG), with reference to the offered product (1ij) identifier and to the factory identifier (Ii).
[0073] The tannery device (DT) comprises stock management computer means and software (24), configured to dynamically implement the global recording process of grades (TGG), by which the evolving multitude of grades (ΣGij) of all offered products (Σ1ij) is memorized, with reference to the stock parameters (ΣPSi) of their factories (Fi) into the inventory database (BI) of the platform (CL).
[0074] Computerized means for filtering by grade (25) the available stock are configured to perform a complying selection process (TSCkr), to select a combined-subset (SCkr) of products (1ij) complying with the grade (Gr) requested by the purchase request (RAkr) of a buyer (Ak), formed by the combination of a multitude of complying fractions (FC1, . . . , FCi) of products (1ij) of grade (G) offered by the different factories (Fi), with reference to their product identifiers (Iij) and to the identifier (Fi) of the factories.
[0075] With combined reference to figures [
[0076] The tannery device (DT) implementing the method according to the invention is equipped with computerized means for requests processing and software (15) for requests from the trading platform (CL), configured to receive from a buyer (A, Ak), in addition to and among the set of request criteria (CR, CRkr) of its request (RA, RAkr), an optimization parameter (PO, POkr). Thanks to this optimization parameter (PO), the buyer (Ak) indicates his choice to the platform (CL): [0077] a. of the numerical constraint parameter (PN, PNkr) of the requested optimization, and, [0078] b. of a said second optimization constant (CS2, CS2kr).
[0079] These two parameters are taken in a complementary and exclusive manner from either the complementary parameter (PC, PCkr) or the volume parameter (PV, PVkr).
[0080] The platform server (SP) of the platform (CL) has computerized means of batch optimization and software (26), configured to perform parametric optimization (OPC, OPCkr) under-constraint, by digital processing, of the selection of an optimized offered combined batch (LO, LOkr) according to the set of request criteria (CRkr), under constraint of the numerical constraint parameter to be optimized (PN). According to the method of the invention, this selection is performed by combining a plurality of complying sub-fractions (Si1, . . . , Sim), extracted from some of the complying fractions (FCi) of the combined-subset (SCkr), optimally distributed among some of the tanneries (F1, . . . , Fi).
[0081] The computerized means of batch optimization (26) are configured to perform their parametric optimization (OPC, OPCkr): [0082] a. by using the optimization variable (VO, VO(x)), constituted by the multitude of possible and variable n-tuples (N(x)), each consisting of an element collection N(x)=(Iijx1, . . . , Iijxn)) formed of variable product identifiers (Iij) extracted from the combined-subset (SCkr); [0083] b. by using two optimization constants, a first optimization constant (CS1) equal to the grade (G), and the other second constant (CS2) chosen according to the optimization parameter (PO); [0084] c. by maximizing or minimizing the numerical constraint parameter (PN) chosen according to the optimization parameter (PO), by varying the possible n-tuples (N(x)) of the optimization variable (VO), and by determining for each n-tuple the reached value of the numeric constraint parameter (PN); and, [0085] d. by setting by a dimensional conditional choice (CD, CDkr), the dimension of the variable n-tuples (Nx), depending on the optimization choice parameter (PO).
[0086] The computerized means for requests processing and software (15) of the platform (CL), are configured to make an offer (OF, OFkr) for an offered combined and optimized batch (LO, LOkr) to the buyer (A, Ak) resulting from the parametric optimization (OPC), via the Internet network (14), by further submitting thereto the reached numerical optimum (OP, OPkr), which is the solution to the optimized constraint numerical parameter, that is to say the minimum or the maximum reached by the constraint numerical parameter (PN) to be optimized.
[0087] During the dimensional conditional choice (CD, CDkr), of dimension n of the variable n-tuples (N(x))) of the optimization variable (VO), depending on the optimization parameter (PO), it is proceeded the following way: [0088] a. Either the size (SR, SRkr) of the requested batch (LR) is imposed by the optimization choice parameter (PO), then a dimension of all the n-tuples (N(x)) (number of elements of the n-tuples) is set constant and equal to this size (SR), and in this case the offered size (SO, SOkr) of the offered batch (LO) will be the requested size (SR, SRkr); [0089] b. Or the size (SR) of the requested batch (LR) is not imposed by the optimization choice parameter (PO), in particular in the case where compliance with the numerical parameter (PN) leads to an adaptation of the offered batch size (SO), then the dimension n of each n-tuple (N(x)) variable in any way, up to the number of products of the complying combined-subset (SCkr) is chosen, and in this case the size of the offered batch (SO, SOkr) will be a result of parametric optimization (OPC).
[0090] The optimization method according to the invention is able to implement any topological norm expressed in numerical and parametric form, so as to be implemented in the form of an algorithm by the computerised grading means and software (23). A variant, preferred for the invention, of the parametric digital definition of a norm (NO) for topological quality of hides and skins implemented on the platform (CL) of the tannery device (DT) is conceptually described hereinafter. The conceptual topological quality criteria (CT) of the norm (NO) recommended by the invention are as follows: [0091] a. Let (H) be a hide. Let (d)=d (T, S.sup.min, S.sup.max, A.sup.min, A.sup.max, Z, P, P′) be a hide defect criterion having non-zero importance in its quality ranking, with the following necessary parameters to meet it: [0092] i. T is a type of defect (eg, scar, hole, scratch, etc.). [0093] ii. S.sup.min is the minimum of the defect largest dimension. [0094] iii. S.sup.max is the maximum of the defect largest dimension. [0095] iv. A.sup.min is the minimum surface area of the defect. [0096] v. A.sup.max is the maximum surface area of the defect. [0097] vi. Z is the zone on which the defect is positioned (eg, belly, back, rump, etc.). [0098] vii. P is the defect position within the zone on which it is positioned. [0099] viii. P′ is the depth of the defect. [0100] b. Let (c)=c (H, d), be the number of defects on the hide (H) meeting the defect criterion (d). [0101] c. Let (g)=g (t.sup.min, t.sup.max, d.sup.min, c.sup.min, d.sup.max, c.sup.max, a.sup.min, d.sup.area), a global criterion for the topological quality of a hide (H), with the following necessary parameters to meet it: [0102] i. t.sup.min is the minimum total hide area (H). [0103] ii. t.sup.max is the maximum total hide area (H). [0104] iii. c.sup.min is the minimum number of defects of the hide (H) meeting the d.sup.min criterion. [0105] iv. c.sup.max is the maximum number of defects of the hide (H) meeting the d.sup.max criterion. [0106] v. a.sup.min is the minimum surface area containing no defect d.sup.area. [0107] d. Let G (H, g) be the defect application value of the global topological quality criterion (g) on the hide (H); wherein G (H, g)=1 if the hide (H) meets (g); and wherein G (H, g)=0 if the hide (H) does not satisfy (g). [0108] e. Let (s)=s (H, D, W, G′, W′), be the grade score function of a hide (H) according to the norm (NO), with the following parameters: [0109] i. D={d.sup.1, . . . , d.sup.n|n∈N} are the criteria defining the defects having a non zero importance in ranking a hide. [0110] ii. (W)={w.sup.1, . . . , w.sup.n} are weights or importance coefficients set by the norm (NO), corresponding to criteria D, where (w.sup.i) is the importance criterion of a defect meeting a criterion default (d.sup.i). [0111] iii. G′={g.sup.1, . . . , gn′|n′∈N} are the global criteria having a non-zero importance in the ranking of a hide (H). [0112] iv. W′={w.sup.t1, . . . , w.sup.tn′} are the importance coefficients corresponding to the global criteria (G′).
[0113] According to a preferred implementation variant of the programmed digital grading process (TDGij), the score function(s) for the grade of a hide (H) is set as follows:
[0114] According to a preferred implementation variant of the method according to the invention, the grading scale (SCA) of the norm (NO) is set as follows: [0115] a. The grade (g) of a hide (H, 1ij) is given by the ranking function g: [0116] i. (g)=g (H, D, W, G′, W′, T′)=1, if s (H, D, W, G′, W′)<t.sup.1 [0117] ii. (g)=g (H, D, W, G′, W′, T′)=m, if s (H, D, W, G′, W′)<t.sup.m. [0118] iii. (g)=g (H, D, W, G′, W′, T′)=m+1, if the above conditions are not met. [0119] b. T′={t.sup.1, . . . , t.sup.m|m∈N} constitutes the grading scale (SCA) of the norm (NO), where t.sup.i is the score upper limit to obtain a grading (G) ranking equal to i.
[0120] By way of example, the invention recommends three hereinafter defined examples of the implementation of its preferred parametric norm (NO) and of the process for determining the grade (G) of a hide (H).
[0121] A first implementation example of the parametric norm (NO) for grading hides recommended by the invention relates to the case of “Holed Hides”. To define the ranking function g, the defect criteria and their weight are set as follows: D={d.sup.1}; where d.sup.1=(hole, 2 mm, 0, 0, 0, 0, 0) et W={1}; G′=0; W′=0; et T′={1}. Criterion d1 defines a hole with a minimum length of 2 mm. The associated weight or importance coefficient is 1. Therefore, the value of the score function s increases by 1 for each type d.sup.1 defect present on H. The unique score threshold is 1. Therefore, any hide without a hole d.sup.1 obtains a ranking of 1; and any hide containing a d.sup.1 (or greater) hole gets a ranking of 2.
[0122] A second implementation example of the parametric norm (NO) for grading hides recommended by the invention relates to the case of “Hides with open defects”. Hides (H) that contain at most one open defect (i.e. over 5 mm in depth) obtain grade (G=1). Hides (H) that contain 2 to 5 open defects get grade (G=2). Hides (H) that contain 6 or more open defects get grade (G=3). To define the ranking function G, the defect criteria and their weight are set as follows: D={d.sup.1} where d.sup.1=(0, 0, 0, 0, 0, 0, located more than 5 cm from the edges of the hide, more than 5 mm); W={1}; G′=0; W′=0; et T′={2, 6}.
[0123] The third implementation example of the parametric norm (NO) for grading hides (H) recommended by the invention relates to the preferred implementation form of the norm (NO). It allows the algorithmic implementation, by the programmed digital grading process (TDGij) of the computerised grading means and software (23), of the “Standards Governing the Sale of North American Cattle Hides” adopted by the “United States Hide, Skin & Leather Association” in August 2014. This ranking standard includes 4 grades, from grade 1 (best quality) to grade 4 (non-tannable). To define and implement by a computer process the ranking function G according to the invention, the defect criteria and their weight are set as follows: [0124] a. D=D={d.sup.1, . . . , d.sup.14}. [0125] b. d.sup.1=(hole, 0, 6 in, 0, 0, 0, located more than 4 in from the edges of the hide, 0). [0126] c. d.sup.2=(cut, 0, 6 in, 0, 0, located on the zone above the hock line, 0, 0). [0127] d. d.sup.3=(cut, 1 in, 6 in, 0, 0, located on the zone below the hock line, 0, 0). [0128] e. d.sup.4=(deep cut, 0, 0, 0, 0, 0, 0, 0). [0129] f. d.sup.5=(gouge, 0, 0, 0, 0, 0, 0, 0). [0130] g. g.sup.1=(0, 0, 0, 0, 0, 0, half of the hide surface area, (d.sup.1, d.sup.2, d.sup.3, d.sup.4, d.sup.5)). [0131] h. d.sup.6=(hole, 0, 6 in, 0, 0, 0, 0, 0). [0132] i. d.sup.7=(cut, 0, 6 in, 0, 0, Z.sup.1, 0, 0). [0133] j. d.sup.8=(deep cut, 0, 0, 0, 0, Z.sup.1, 0, 0). [0134] k. d.sup.9=(gouge, 0, 0, 0, 0, Z.sup.1, 0, 0). [0135] l. g.sup.2=(0, 0, (d.sup.6, d.sup.7, d.sup.8, d.sup.9), 1, (d.sup.6, d.sup.7, d.sup.8, d.sup.9), 4, 0, 0). [0136] m. d.sup.10=(grain default, 0, 0, 1 ft.sup.2, 0, 0, 0, 0) [0137] n. d.sup.11=(wart, 0, 0, 1 ft.sup.2, 0, 0, 0, 0). [0138] o. d.sup.12=(unhealed scab, 0, 0, 1 ft.sup.2, 0, 0, 0, 0). [0139] p. d.sup.13=(hole, 6 in, 0, 0, 0, 0, 0, 0). [0140] q. d.sup.14=(cut, 6 in, 0, 0, 0, 0, 0, 0). [0141] r. g.sup.3=(0, 0, (d.sup.6, d.sup.7, d.sup.8, d.sup.9), 5, 0, 0, 0, 0). [0142] s. W={0, 0, 0, 0, 0, 0, 0, 0, 0, 5, 50, 50, 50, 50}. [0143] t. G′={g.sup.1, g.sup.2, g.sup.3}. [0144] u. W′={1, 5, 50}. [0145] v. T′={1, 10, 100}.
[0146] With reference to figure [
[0147] The process according to the invention applies in a homogeneous manner in the multitude of pooled tanneries (Fi), to a wide range of request criteria (CRkr) from buyers (Ak), including a great variability of the homogeneous requested grade parameter (G, Gkr), of the complementary parameter (PC, PCkr), of the volume parameter (PV, PVkr), and of the optimization parameter (PO, POkr).
[0148] According to an adaptation variant of the optimization method according to the invention to a first type of request criteria (CRkr), purchase requests (RA) originating from of a multitude of buyers (A) are received and processed, for the supply of requested batches (LR) of products (1), further imposing, by their set of request criteria (CR), a transformation step parameter (PS, PSkr) of the products (1ij) to be supplied in the offered batch (LO). A combined-subset (SCkr) of products (1ij) complying both with the requested grade (Gkr) and with the requested transformation step parameter (PSkr) is extracted by the complying selection process (TSCkr). An under-constraint parametric optimization (OPCkr) of the selection of an optimal offered batch (LOkr) extracted from the combined-subset (SCkr) is carried out.
[0149] According to an adaptation variant of the optimization method according to the invention to a second type of request criteria (CRkr), in his/her purchase request (RA), the buyer (A) sets the complementary parameter (PC) of batch geometric selection (LO), as an alphanumeric parameter linked to the general shape of products (1ij). The complementary parameter (PC) chosen may refer in particular to a quantifiable geometric particularity linked to the surface area of the product (1), such as a maximum surface area, a minimum surface area, a maximum weight, the shape compliance of its periphery to a shape standard, etc. The buyer (A) sets the optimization parameter (PO), by which he indicates the numerical constraint parameter to be optimized (PN), as being this complementary geometric selection criterion (PC). In this case, an under-constraint parametric optimization (OPC) is carried out, by digital processing, of the selection of the optimized combined offered batch (LO), under the constraint of maximizing or minimizing the geometric selection complementary criterion (PC).
[0150] According to an adaptation variant of the method according to the invention to a third type of request criteria (CRkr), the optimization of the constitution of product (1ij) batches is carried out, under the constraint of minimizing the number of products (1ij), allowing positioning a minimum number of cut outs (VP) for pieces (J) to be produced from the requested batch (LR). In his purchase request (RA), the buyer (A) sets the complementary criterion (PC) for selecting the requested batch (LR) positioning, as consisting of the number (SR, SRkr) of products (Iij) of the requested batch (LR), respecting a positioning and cutting capacity (CP, CPkr) of pieces (J) to be cut out in the products (1ij) of the requested batch (LR), further imposing that, within the offered batch (LO), a specified minimum number of cut outs (VP, VPkr) of pieces (J) can be made, according to the size and geometry of predefined pieces (J). The pieces (J) must possibly be positioned in one or more predefined zones of interest (Z, Z.sup.1) of the product, and/or include a maximum number of defects of the types indicated. The buyer (A) sets the volume parameter (PV) equal to the requested batch size (SR, SRkr). The buyer (A) sets the optimization choice parameter (PO) (by which he chooses the numerical constraint parameter to be optimized (PN)), as being equal to the volume parameter (PV) which is itself equal to the size of the requested batch (SR, SRkr). The buyer (A) therefore sets the positioning selection complementary criterion (PC) as being the second optimization constant (CS2), in addition to the first constant (CS1) for grade (G). In this case, an under-constraint parametric optimization (OPC) is carried out, by digital processing, of the selection of the optimized combined offered batch (LO), by minimizing the volume parameter (PN=PV) and therefore the size of the offered batch (SO), respecting the complementary criterion (PC) imposed constraint of positioning and cutting capacity (CP, CPkr).
[0151] According to an adaptation variant of the optimization method of the invention to a fourth type of request criteria (CRkr), the optimization of the constitution of product (1ij) batches is carried out under constraint of minimizing the number of supplying factories. In his/her purchase request (RA), the buyer (A) sets the complementary criterion (PC) for selecting the requested batch (LR), as consisting of the number of supplying factories (VF, VFkr) supplying the products (1ij) of the offered batch (LO). The buyer (A) sets the volume parameter (PV) equal to the requested batch size (SR). The buyer (A) sets the optimization choice parameter (PO) (by which he chooses the numerical constraint parameter to be optimized (PN)), as being equal to the complementary parameter (PC) which is itself equal to the number of supplying factories (VF). The buyer (A) therefore sets the volume parameter (PV) and therefore the requested batch size (SR) as being the second optimization constant (CS2), in addition to the first constant (CS1) for grade (G). In this case, an under-constraint parametric optimization (OPC) is carried out, by digital processing, of the selection of the optimized combined offered batch (LO), by minimizing the complementary parameter (PN=PC=VF), and therefore by minimizing the number of supplying factories (VF), respecting the volume parameter (PN=PV) constraint and therefore the size of the requested batch (SR).
[0152] According to an adaptation variant of the optimization method of the invention to a fifth type of request criteria (CRkr), the optimization of the constitution of product (1ij) batches is carried out under additional constraint of minimizing the transport cost. In his/her purchase request (RA), the buyer (A) sets the complementary criterion (PC) for selecting the requested batch (LR), as constituted by the sum of the distances (VD, VDkr) (and/or the components of transport cost) between a delivery place (LL, LLkr) chosen by the buyer (A) and the address of the various factories (Fi) supplying the products (1ij) of the offered batch (LO). The buyer (A) sets the volume parameter (PV) equal to the requested batch size (SR). The buyer (A) sets the optimization choice parameter (PO) (by which he chooses the numerical constraint parameter to be optimized (PN)), as being equal to the complementary parameter (PC) which is itself equal to the sum of transport distances (VD). The buyer (A) therefore sets the volume parameter (PV) and therefore the requested batch size (SR) as being the second optimization constant (CS2), in addition to the first constant (CS1) for grade (G). In this case, an under-constraint parametric optimization (OPC) is carried out, by digital processing, of the selection of the optimized combined offered batch (LO), by minimizing the complementary parameter (PN=PC=VD), i.e. the sum of the transport distances (VD) of the batch (LO), respecting the volume parameter (PV=SR) constraint of the size of the offered batch (LO).
[0153] According to an adaptation variant of the optimization method of the invention to a sixth type of request criteria (CRkr), the optimization of the constitution of product (1ij) batches is carried out under additional constraint of maximizing preferred supplying factories. The buyer is offered the possibility of indicating in alpha numeric form, in his purchase (RA) request of a requested batch (LR), a list of preference (LP, LPkr) regarding supplying factories (Fi). In his purchase request (RA), the buyer (A) sets the complementary criterion (PC) for selecting the requested batch (LR), as constituted by the proportion of origin (OR, ORkr) of the products (1ij) of the offered batch (LO) originating from supplying factories (Fi) included in the preferred list (LP). The buyer (A) sets the volume parameter (PV) equal to the requested batch size (SR). The buyer (A) sets the optimization choice parameter (PO) (by which he chooses the numerical constraint parameter to be optimized (PN)), as being equal to the complementary parameter (PC) which is itself equal to the origin proportion (OR). The buyer (A) therefore sets the volume parameter (PV) equal to the requested batch size (SR) as being the second optimization constant (CS2), in addition to the first constant (CS1) for grade (G). In this case, an under-constraint parametric optimization (OPC) is carried out, by digital processing, of the selection of the optimized combined offered batch (LO), by maximizing the complementary parameter (PN=PC), i.e. the proportion of origin (OR) of products (1ij) of the offered batch (LO) originating from supplying factories (Fi) included in the preferred list (LP).
[0154] According to an adaptation variant of the optimization method of the invention to a seventh type of request criteria (CRkr), the optimization of the constitution of product (1ij) batches is carried out under additional constraint of complying with the product surface area. In his purchase request (RA), the buyer (A) sets the complementary criterion (PC) for selecting the requested batch (LR), as constituted by the variance of the surface area of the products (SFV, SFVkr) with respect to a mean surface area (SFM, SFMkr) requested of the products (1ij) of the requested batch (LR). The buyer (A) sets the volume parameter (PV) equal to the requested batch size (SR). The buyer (A) sets the optimization choice parameter (PO) (by which he chooses the numerical constraint parameter to be optimized (PN)), as being equal to the complementary parameter (PC) which is itself equal to the variance of the surface area of the products (SFV, SFVkr). The buyer (A) therefore sets the volume parameter (PV) equal to the requested batch size (SR) as being the second optimization constant (CS2), in addition to the first constant (CS1) for grade (G). In this case, an under-constraint parametric optimization (OPC) is carried out, by digital processing, of the selection of the optimized combined offered batch (LO), by minimizing the complementary parameter (PN=PC) of surface area variance of the products (SFV, SFVkr) with respect to the requested average surface area (SFM, SFMkr) of the products (1ij) of the offered batch (LO).
[0155] According to an adaptation variant of the optimization method of the invention to an eighth type of request criteria (CRkr), the optimization of the constitution of product (1ij) batches is carried out under additional constraint of a product thickness. In his purchase request (RA), the buyer (A) sets the complementary criterion (PC) for selecting the requested batch (LR), as constituted by the variance of the thickness of the products (EPV, EPVkr) with respect to a mean thickness (EPM, EPMkr) requested of the products (1ij) of the requested batch (LR). The buyer (A) sets the volume parameter (PV) equal to the requested batch size (SR). The buyer (A) sets the optimization choice parameter (PO) (by which he chooses the numerical constraint parameter to be optimized (PN)), as being equal to the complementary parameter (PC) which is itself equal to the variance of the thickness of the products (EPV, EPVkr). The buyer (A) therefore sets the volume parameter (PV) equal to the requested batch size (SR) as being the second optimization constant (CS2), in addition to the first constant (CS1) for grade (G). In this case, an under-constraint parametric optimization (OPC) is carried out, by digital processing, of the selection of the optimized combined offered batch (LO), by minimizing the complementary parameter (PN=PC) of thickness variance of the products (EPV, EPVkr) with respect to the requested average thickness (EPM, EPMkr) of the products (1ij) of the offered batch (LO).
[0156] In the general form of the method according to the invention represented in figure [
[0161] With reference to figure [
[0162] With reference to figure [
[0163] With reference to figures [
[0164] In a complementary manner, according to a variant of the invention described in figure [
[0165] With reference to figures [
[0166] With reference to figure [
[0167] With reference to figure [
[0168] With reference to figure [
[0169] According to a preferred arrangement of the invention, at the level of the platform computer server (SP), the evolution in the range of suggested indicative prices (GP(G,t)) is provided to tanneries (Fi) and/or to buyers (A), through the through the digital link computer network (RL).
[0170] With reference to figure [
[0171] With reference to figure [
[0172] A preferred variant for communicating documents from the platform (CL) to a buyer (Ak) is described with reference to figure [
[0173] With reference to figure [
[0174] With reference to figure [
[0175] Preferably, the platform (CL) allows a buyer (Ak) of an offered batch (LOkr), made up of products (Σ1ijkr), to electronically consult and/or to download, in a secure and selective manner via the Internet network (14) and through the computer network (RL) of the trading platform (CL), the primary image files FBijkr and/or the secondary image files FSijkr of one of the products (Σ1ijkr) of the offered batch (LOkr) that he bought. In addition, the platform (CL) preferably provides the buyer (Ak), and/or allows him/her to download, the secondary image files (FSijkr) of the products (1ijkr) of the offered batch (LOkr) he/she purchased, including a digital positioning and cutting plan (PJijkr) of pieces (J), optimized according to a complementary positioning parameter (PPkr) set by the buyer and specified in his request (RAkr).
[0176] With reference to figure [
[0177] The first step (Sa) “Skin” occurs when exiting the slaughterhouse (40). The hides (1Sa) are then extremely fragile. They consist in 75% water in weight and degrade within a few hours. In order to stop the development of microbes and bacteria that cause this degradation, they are dehydrated by salting, drying or freezing. The hide (1Sa) is then in the so-called (“Hide”) state.
[0178] The second stage (Sb) known as “beamhouse operations” and “first tanning” occur at the level of a multitude of tanneries (F1). During the “beamhouse operations”, the hides (1Sb) are desalinated. Then they successively undergo soaking to remove dirt and impurities; liming consisting of the chemical removal of hair; washing; fleshing that removes the roots of remaining hairs; bating to make them supple and soft; acidification to remove remaining water; and finally cropping to eliminate the edges. The hides (1Sb) then undergo a first tanning process to transform them into durable and supple leather thanks to tannins. The tannins used are either plant or organic tannins, for so-called “White White” (WW) leathers; or mineral tannins such as chromium salts, for so-called “White Blue” (WB) leathers; due to color differences. The following is then carried out: dewatering; thickness adjustment; and drying. The hide (1Sb) is then in the so-called (“WB/WW”) state.
[0179] The third step (Sc) called “second tanning” consists in dyeing the hides (1Sc); greasing the leather obtained; extracting the residual water; vacuum drying; and grain smoothing. The hide (1Sc) is then in the so-called (“Crust”) state.
[0180] The fourth step (Sd) called “finishing” of the skin consists of embossing the hides (1Sd) by engraving them between cylinders; ironing; spinning; pressing; currying work; shaving to provide the final thickness; and a “air exposure” in a drum to soften them. The hide (1Sd) is then in the so-called (“Finished”) state.
[0181] The hides (1Sa, 1Sb, Sc, 1Sd) have at the end of the different tanning stages (Sa, Sb, Sc, Sd) random topological defects, relating to their respective background, randomly distributed over the hide (1): [0182] a. natural defects due to parasites on the living animal, such as carbuncles, scars, ringworms, tumors, ticks, lice, warble flies, etc.; [0183] b. defects having a mechanical origin on the living animal, such as fire marks, bruises, scrapes, wounds, scratches due to barbed wire, etc.; [0184] c. behavioral defects, such as dirt, droppings, urine stains, sand, seeds, etc.; [0185] d. draft defects, such as cuts, spangles, holes, gouge marks, etc.; [0186] e. defects due to preservation and storage, such as putrefaction, spalting, red spots, salt bites, etc.
[0187] Each of the tanning stages (Sa, Sb, Sc, Sd) requires different industrial equipment. As a result, different types of tanneries (F1, F2, F3, . . . , Fi) acquire and/or proceed as buyers (Ak) in transactions (Ta, Tb, Tc) with respect to other selling tanneries (Fi) for hides (1Sa, 1Sb, 1Sc) at the end of the first three tanning stages (Sa, Sb, Sc). In the final stage (Td), the finished skins (1Sd) are ultimately purchased and used by industrial integrators (Ak, Alk) in the clothing, footwear, automotive or furniture, . . . industries. The industrial integrator (Alk) then proceeds to a cutting step (Se) the finished skins (1Sd) into pieces (J), then to a step of assembling (Sf) of the different pieces (J) of leather for the manufacture of finished industrial products (41) such as car seats, shoes, leather goods, etc.
[0188] At the end of the three transformation tanning stages in the tanneries (Sb, Sc, Sd) as well as prior to the cutting stage (Se) by the industrial integrator (Alk), four checks (CVb, CVc, CVd, CVe), generally visual, of the topological quality of hides (1Sa, 1Sb, 1Sc) take place for the same hide. The prior art does not disclose any technological means to ensure in a homogeneous manner automatic grading of all the hides of the tanneries (F1, F2, F3, . . . , Fi) according to a homogeneous norm (NO) which would meet the needs of the different buyers (Ak), tanneries (Fi) and industrial integrators (Alk), in terms of grade parameter (G) of transaction (Ta, Tb, Tc) requests (TRA) for hides (1Sa, 1Sb, 1Sc). Each player in the sector, tannery, industrial integrator, has its own norm (NO).
[0189] In addition, the prior art does not feature technological means that allow tanneries (F1, F2, F3, . . . ) to respond in a uniform manner to multiple volume parameters (PV), complementary parameter (PC), and needs for optimization of requests (TRA) for transactions (Ta, Tb, Tc) from buyers (Ak), tanneries and industrial integrators, for hides (1Sa, 1Sb, 1Sc).
[0190] So that each buyer (Ak) must at each stage of the transaction (Ta, Tb, Tc, Td) perform a manual comparison of the products from the various potential supplying tanneries (Fi) whose specifications are inhomogeneous, using Excel files (42a, 42b, 42c, 42d) and E-mail exchanges (43a, 43b, 43c, 43d) and source the batch from different tanneries. This is very costly and undermines fluidity, productivity and development of the leather industry, as well as the price setting rationality.
[0191] With reference to figure [
[0192] Thanks to the standardized implementation of the parametric optimization process (OPC, OPCkr) of the invention, the platform (CL) provides each buyer (Ak) and for each purchase request (RAkr) an offer (OFkr) respecting all of its specific request criteria (CRir), by pooling the supply of an offered batch (LOkr) between the different tanneries (Fi) in an optimized manner according to the set of request criteria (CRir), and by providing a batch quality certificate (CQkr). According to this organization of the method according the invention, the transactions (Tb, Tc, Td) at each transformation step (Sb, Sc, Sd) are performed online in an automatic digital manner, without requiring tedious comparison work by the buyer (Ak) between the various supplying tanneries (Fi) with an Excel or Email type of file, and without involving the supplying tanneries (Fi) during the transaction. Hence a significant gain in productivity. The transactions (Tb, Tc, Td) take place in an optimal manner with regard to the request criteria (CRir) of the buyer, under optimal price conditions for the supplying tanneries (Fi) and for the buyers (Ak).
INDUSTRIAL APPLICATIONS AND ADVANTAGES OF THE INVENTION
[0193] The invention has industrial applications in all transformation industries for transforming raw products having random topological and/or geometric defects and quality.
[0194] The main industrial application of the invention is the multi-site parametric optimization, for the constitution of optimized combined offered batches of tannery products, complying with a set of buyer request criteria within a tannery device including a trading platform and a multitude of interconnected tanneries.
[0195] The invention improves the productivity of supplying factories and buyers, reduces factory stocks, increases fluidity and the rationality of transaction prices. It reduces production costs by eliminating the need for visual controls. It allows online tracking by buyers of the products and suppliers history. It reduces the defect rate of raw products and quality defects of the finished products in which they are integrated. It allows the implementation of a process for quality assurance and history by the industrial integrators, by the issuance of a quality certificate for each combined offered batch and the online provision of production and quality control data. The invention permits automating both controlling and grading as well as product transactions for large volumes.