Electric machine, in particular for a motor vehicle
11418096 · 2022-08-16
Assignee
Inventors
Cpc classification
H02K5/1732
ELECTRICITY
H02K2201/06
ELECTRICITY
H02K7/006
ELECTRICITY
H02K19/103
ELECTRICITY
H02K2213/09
ELECTRICITY
H02K7/083
ELECTRICITY
International classification
H02K7/00
ELECTRICITY
H02K5/173
ELECTRICITY
Abstract
An electric machine has a stator, which has at least one first magnet and at least one second magnet, and a rotor, which can be driven by the magnets and can rotate about an axis of rotation relative to the stator. The first magnet is held on a first ring and the second magnet is held on a second ring following the first ring in the axial direction of the electric machine. The second ring can, together with the second magnet, rotate about the axis of rotation relative to the first ring and the first magnet.
Claims
1. An electrical machine, comprising: a stator having at least one first magnet and at least one second magnet; and a rotor which is drivable by way of the first and second magnets and which is rotatable about an axis of rotation relative to the stator, wherein the first magnet is held on a first ring, the second magnet is held on a second ring, which second ring follows the first ring in the axial direction of the electrical machine and is rotatable together with the second magnet about the axis of rotation relative to the first ring and the first magnet, and the rotor comprises at least one shaft which is rotatable about the axis of rotation relative to the stator, and a coil which is at least indirectly connected to the shaft, and is co-rotatable with said shaft, and which is supplied with electric current; at least one rolling bearing by which the rotor is rotatably mounted on the stator, the roller bearing comprising: a first series of rolling elements, comprising a first rolling element ring with a plurality of first rolling elements arranged sequentially in the circumferential direction of the shaft, a second rolling element ring arranged subsequently to the first rolling element ring in an axial direction of the shaft and having a plurality of second rolling elements arranged sequentially in a circumferential direction of the shaft, and a first bearing ring element, which constitutes a first raceway for the first rolling elements and a second raceway for the second rolling elements; a second series of rolling elements, comprising a third rolling element ring, which at least partially inwardly overlaps the first rolling element ring in the radial direction of the shaft and having a plurality of third rolling elements arranged sequentially in the circumferential direction of the shaft, a fourth rolling element ring arranged subsequently to the third rolling element ring in an axial direction of the shaft and at least partially inwardly overlapping the second rolling element ring in the radial direction of the shaft and having a plurality of fourth rolling elements arranged sequentially in a circumferential direction of the shaft, and a second bearing ring element arranged in the radial direction of the shaft between the first bearing ring element and the third rolling elements, and between the first bearing ring element and the fourth rolling elements, which constitutes a third raceway for the third rolling elements, and a fourth raceway for the fourth rolling elements; and at least one insulating element arranged in the radial direction between the first and second series of rolling elements, by which the first and second series of rolling elements are electrically insulated from one another, wherein, in at least one operating state of the electrical machine, the coil is supplied with electric current such that said electric current flows to the coil via one of the first and second series of rolling elements, and flows from the coil via the other of the first and second series of rolling elements.
2. The electrical machine according to claim 1, wherein the first and second magnets are respectively configured as electromagnets, and are individually electrically actuatable.
3. The electrical machine according to claim 2, wherein the electrical machine has at least a first operating state, in which the electromagnets are supplied with alternating current.
4. The electrical machine according to claim 3, wherein the electrical machine has at least a second operating state, in which the electromagnets are supplied with direct current.
5. The electrical machine according to claim 1, wherein at least three first magnets, held on the first ring, and at least three second magnets, held on the second ring, are provided, and the first magnets and/or second magnets are arranged with an equal mutual spacing in the circumferential direction of the respective ring.
6. The electrical machine according to claim 1, wherein the first rolling element ring and the third rolling element ring are arranged in a first longitudinal region of the rolling bearing device, wherein the first longitudinal region is configured in an overlap-free outward arrangement, in the radial direction, to the coil and/or to a carrier which is non-rotationally connected to the shaft, on which the coil is held; and the second rolling element ring and the fourth rolling element ring are arranged in a second longitudinal region of the rolling bearing device, which is arranged in an axial direction of the shaft subsequently to the first longitudinal region, wherein the second longitudinal region, in the outward radial direction, is overlapped by the coil and/or by the carrier.
7. The electrical machine according to claim 6, wherein the rotor is rotatably mounted on the stator by at least one second rolling bearing device, arranged in the axial direction of the shaft subsequently to the rolling bearing device and spaced from said rolling bearing device, which comprises a third series of rolling elements having a fifth rolling element ring with a plurality of fifth rolling elements which are arranged sequentially in a circumferential direction of the shaft, wherein, in the at least one operating state of the electrical machine, the coil is supplied with electric current in such a way that the electric current flows to or from the coil via the third series of rolling elements.
8. The electrical machine according to claim 7, wherein in the at least one operating state of the electrical machine, the coil is supplied with electric current in such a way that the electric current flows to or from the coil via the shaft.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
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(10)
(11) In the figures, identical or functionally equivalent elements are identified by the same reference numbers.
DETAILED DESCRIPTION OF THE DRAWINGS
(12)
(13) The electrical machine 1 comprises a stator 2. The stator 2 incorporates a plurality of first magnets 3, a plurality of second magnets 4, a plurality of third magnets 5, a plurality of fourth magnets 6, and a plurality of fifth magnets 7. The electrical machine 1 further incorporates a rotor 8, which can be particularly clearly seen in
(14) In order now to permit the achievement of a particularly advantageous, and specifically an appropriate operation of the electrical machine 1, the rotor 8 comprises a plurality of rings 10a-e, arranged sequentially or one after another in an axial direction, wherein ring 10a is assigned to the first magnets 3, ring 10b is assigned to the second magnets 4, ring 10c is assigned to the third magnets 5, ring 10d is assigned to the fourth magnets 6, and ring 10e is assigned to the fifth magnets 7. The magnets 3 are held or secured on the first ring 10a, whereas the magnets 4 are held or secured on ring 10b, the magnets 5 on ring 10c, the magnets 6 on ring 10d, and the magnets 7 on ring 10e. The respective ring 10a-e is rotatable, together with the respective magnets 3, 4, 5, 6 and 7 which are held on the respective ring 10a-e, about the axis of rotation relative to the housing 9, such that the rings 10a-e, together with the magnets 3, 4, 5, 6 and 7, are rotatable relative to one another about the axis of rotation about the axis of rotation.
(15) From
(16) It is further preferably provided that the magnets 3, 4, 5, 6 and 7 are respectively configured as electromagnets, and are thus individually or separately electrically actuatable. In other words, the electromagnets can be arranged, for example, as a block, or with an individual offset, and can be individually electrically actuated, such that a particularly appropriate operation of the electrical machine 1 is contemplated. Specifically, it is contemplated to supply at least the electromagnets held on one of the rings 10a-e with electrical energy or electric current, whereas at least the electromagnets held on one of the other rings 10a-e are not supplied with electrical energy or electric current. In other words, it is thus contemplated to be supplied with at least one of the electromagnets with electrical energy, whereas at least one other of the electromagnets is switched-off, and is consequently not supplied with electrical energy. As a result, a particularly rapid start-up can be achieved, for example, such that the rotor 8 can be brought to a particularly high speed in a particularly rapid manner. If the rotor 8 assumes this speed, a particularly efficient operation of the electrical machine 1 can be achieved, wherein the rotor 8 can be maintained at the above-mentioned speed in an energy-efficient manner.
(17) Preferably, a dedicated current source is assigned to each of the electromagnets, such that each of the electromagnets can be actuated individually, but also as a block with other electromagnets.
(18) From
(19) For example, a specifically electrically operable actuator is provided, which is not represented in the figure, by means of which, for example, the respective pinions 12a-e can be rotated in an individual, separate or independent manner relative to one another. It is thus contemplated, for example, that the pinions 12a-e can be rotated about the respective secondary axis of rotation relative to one another. As a result, for example, at least one of the rings 10a-e can be rotated about the primary axis of rotation, whereas at least one of the other rings 10a-e is not rotated about the primary axis of rotation.
(20) From
(21) Moreover, from
(22) For example, for the start-up of the electrical machine 1, the start-up of which is described as a motor start-up, the external magnets are, for example, chronologically or evenly distributed about the rotor 8, in order to permit the achievement of the greatest possible force or a greatest possible torque for the start-up, and specifically for the acceleration of the rotor 8. Thereafter, the position of the external magnets is, for example, adjusted such that the external magnets form, for example, a row which runs perpendicularly or parallel to the axial direction or to the primary axis of rotation. By means of the variability of the external magnets, specifically with respect to their positioning in the circumferential direction of the electrical machine, and with respect to the supply thereof with electrical energy or electric current, a plurality of different mechanical magnet configurations and magnet positions is achievable, such that the external magnets can be arranged, for example, so as to form rows which run parallel to the axis of rotation or, conversely, in offset arrangements. The size and number of external magnets are also variable, and are at least virtually unlimited.
(23) By means of the magnets 3, 4, 5, 6 and 7, and specifically by the supply of the magnets 3, 4, 5, 6 and 7 with electrical energy, the external magnets respectively deliver magnetic fields, the respective flux of which can be influenced by the appropriate rotation of rings 10a-e.
(24) From
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(26) The housing 9, also described as a shell or a jacket, is formed, for example, of ebonite or vulcanized rubber. Further materials for the jacket are, for example, glass or wood.
(27) From
(28) The first rolling bearing device 19 further comprises a second series of rolling elements 28, comprising a third rolling element ring 29, which at least partially, specifically at least predominantly or completely inwardly overlaps the first rolling element ring 21 in the radial direction of the shaft 16, having a plurality of third rolling elements 30 arranged sequentially in the circumferential direction of the shaft, and which are configured, for example, as spheres. The second series of rolling elements 28 further comprises a fourth rolling element ring 31 following the third rolling element ring 29 in an axial direction of the shaft 16 and at least partially, specifically at least predominately or entirely inwardly overlapping the second rolling element ring 23 in the radial direction of the shaft 16, having a plurality of fourth rolling elements 32 which are configured in a mutually separate manner per se and are arranged sequentially in a circumferential direction of the shaft 16. The second series of rolling elements 28 further comprises a second bearing ring element 33, arranged in the radial direction of the shaft 16 between the first bearing ring element 25 and the third rolling elements 30, and between the first bearing ring element 25 and the fourth rolling elements 32, which forms a third raceway 34 for the third rolling elements 30, and a fourth raceway 35 for the fourth rolling elements 32. The bearing ring element 33 is configured, for example, as an external ring. The raceways 26 and 27 or 34 and 35 are, for example, formed by mutually separately configured and, for example, mutually spaced annular elements which are arranged sequentially in the axial direction, or by a one-piece annular element.
(29) The first rolling bearing device 19 further comprises at least one insulating element 36 arranged in the radial direction between the series of rolling elements 20 and 28, specifically between the bearing ring elements 25 and 33, by means of which the series of rolling elements 20 and 28, and specifically the bearing ring elements 25 and 33, are electrically insulated from one another.
(30) In at least one operating state of the electrical machine 1, the coil is supplied with electric current, such that electric current flows to the coil, for example via the series of rolling elements 20, specifically via the bearing ring element 25 and the rolling elements 24, and flows out of the coil via the series of rolling elements 28, specifically via the rolling elements 32 and the bearing ring element 33. Thus, for example, the series of rolling elements 20 is connected to a positive electric pole, and the series of rolling elements 28 is connected to a negative electric pole or to ground on the electrical machine 1. Specifically, it is contemplated that, in the at least one operating state, which is also described as a first operating state, the electric current flows from the series of rolling elements 20 to, and specifically through the carrier 17, and via the latter to the coil. It is preferably provided that the carrier 17 is electrically insulated from the shaft 16. Specifically, an electrically insulating layer is arranged in the radial direction between the carrier 17 and the toothing element 46, such that the carrier 17 is electrically insulated from the toothing element 46, and thus from the shaft 16.
(31) The electric current can then flow through the coil, and flows, for example, from the coil via the shaft 16 to the series of rolling elements 28, and from the series of rolling elements 28 to the negative pole or to ground. To this end, for example, in the first embodiment, it is provided that the rolling bearing 18 comprises a second rolling bearing device 37, by means of which the rotor 8 is rotatably mounted on the stator 2, specifically on the bearing disks 14. The second rolling bearing device 37, in an axial direction of the shaft 16, is thus spaced from the first rolling bearing device 19, and comprises a third series of rolling elements 38, having a fifth rolling element ring 39, having a plurality of mutually separately configured fifth rolling elements 40, which are arranged sequentially in the circumferential direction of the shaft 16. In the first operating state, the coil is then supplied with electric current, such that the electric current flows out of the coil via the third series of rolling elements 38 or the fifth rolling element ring 39. The electric current flows from the coil to, and specifically through the series of rolling elements 38 or the rolling element ring 39, and from the latter via the shaft 16 to, and specifically through the series of rolling elements 28, and from the latter to the negative pole or to ground.
(32) Alternatively or additionally, the electrical machine 1 assumes at least one second operating state, in which the coil is supplied with electric current in an inverse manner to the first operating state. The electric current, for example, specifically from the current source, flows to, and specifically through the series of rolling elements 28, and from the series of rolling elements 28 to, and specifically through the shaft 16. From the shaft 16, the electric current then flows to, and specifically through the series of rolling elements 38 to, and specifically through the rolling element ring 39, from which the electric current then flows, specifically, for example, via the carrier 17 to, and specifically through the coil. The electric current then flows through the coil, and from the coil to and through the series of rolling elements 20, from which the electric current then flows, for example, to the negative pole. Such a direction of flow of the electric current can thus be alternated, according to the operating state, and specifically alternates a number of times per second if, for example, an alternating voltage is applied to the coil, such that the coil is supplied with alternating current.
(33) In other words, for the supply of the coil with electric current, an electric voltage is applied to the coil, specifically an alternating electric voltage, or a direct electric voltage. The electric voltage is applied to the side on which the rolling bearing device 19 is situated. The rolling bearing device 37 is situated on the opposing side.
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(38) In order to permit, for example, the transmission of high forces or high torques on the shaft 16, which is specifically configured as a drive shaft or as an output shaft, the frame 13 is configured, for example, as a stable metal frame. A cable carrier for the moveable external magnets is fitted, for example, to the housing 9, which is also described as an outer housing, such that the respective cables of the cable carrier do not get trapped.
(39) From
(40) Preferably, the insulating element 36 is configured as a semiconductor or an insulator. An intelligent control system can control the external magnets and the fields thereof, and can thus execute fine tuning. Moreover, an intelligent control system can control the coil or a magnetic field created by the coil, and can thus execute fine tuning. Both the voltage and the magnetic fields are measured continuously, specifically where necessary, in order to permit the achievement of fine adjustment.
LIST OF REFERENCE NUMBERS
(41) 1 Electrical machine
(42) 2 Stator
(43) 3 Magnet
(44) 4 Magnet
(45) 5 Magnet
(46) 6 Magnet
(47) 7 Magnet
(48) 8 Rotor
(49) 9 Housing
(50) 10a-e Ring
(51) 11a-e Toothing
(52) 12a-e Pinion
(53) 13 Frame
(54) 14 Bearing disk
(55) 15 Bearing shaft
(56) 16 Shaft
(57) 17 Carrier
(58) 18 Rolling bearing
(59) 19 First rolling bearing device
(60) 20 First series of rolling elements
(61) 21 First rolling element ring
(62) 22 First rolling elements
(63) 23 Second rolling element ring
(64) 24 Second rolling elements
(65) 25 First bearing ring element
(66) 26 First raceway
(67) 27 Second raceway
(68) 28 Second series of rolling elements
(69) 29 Third rolling element ring
(70) 30 Third rolling elements
(71) 31 Fourth rolling element ring
(72) 32 Fourth rolling elements
(73) 33 Second bearing ring element
(74) 34 Third raceway
(75) 35 Fourth raceway
(76) 36 Insulating element
(77) 37 Second rolling bearing device
(78) 38 Third series of rolling elements
(79) 39 Fifth rolling element ring
(80) 40 Fifth rolling elements
(81) 41 Module
(82) 42 Module
(83) 43 Module
(84) 44 Rolling bearing device
(85) 45 Wing element
(86) 46 Toothing element
(87) The foregoing disclosure has been set forth merely to illustrate the invention and is not intended to be limiting. Since modifications of the disclosed embodiments incorporating the spirit and substance of the invention may occur to persons skilled in the art, the invention should be construed to include everything within the scope of the appended claims and equivalents thereof.