Charged particle beam optical apparatus, exposure apparatus, exposure method, control apparatus, control method, information generation apparatus, information generation method and device manufacturing method
11387074 · 2022-07-12
Assignee
Inventors
Cpc classification
H01J37/3174
ELECTRICITY
H01J37/304
ELECTRICITY
H01J2237/0216
ELECTRICITY
International classification
H01J37/304
ELECTRICITY
H01L21/027
ELECTRICITY
Abstract
A charged particle beam optical apparatus has a plurality of irradiation optical systems each of which irradiates an object with a charged particle beam and a first control apparatus configured to control a second irradiation optical system on the basis of an operation state of a first irradiation optical system.
Claims
1. A charged particle beam optical apparatus comprising: a plurality of irradiation optical systems, each of which comprises an electron gun and a deflector and is configured to irradiate an object with a charged particle beam; and a control apparatus that is configured to control one of the irradiation optical systems based on a plurality of operation states of others of the irradiation optical systems.
2. The charged particle beam optical apparatus according to claim 1, wherein the plurality of operation states include at least one of an amount of electrical current of the charged particle beam, an irradiation position of the charged particle beam, and amount of an electrical current supplied to the deflector.
3. The charged particle beam optical apparatus according to claim 2, wherein each of the irradiation optical systems has a corrector comprising at least one coil for correcting a focus position of the charged particle beam, and the plurality of operation states include an amount of an electrical current supplied to the coil.
4. The charged particle beam optical apparatus according to claim 1, wherein the control apparatus controls an irradiating position of the charged particle beam irradiated from the one of the irradiation optical systems.
5. The charged particle beam optical apparatus according to claim 4, wherein the control apparatus controls the irradiating position by using a relationship between the operation states of the others of the irradiation optical systems and the irradiating position of the one of the irradiation optical systems obtained in advance by test irradiation to a test object.
6. The charged particle beam optical apparatus according to claim 5, wherein the control apparatus controls a focus position of the charged particle beam irradiated from the one of the irradiation optical systems.
7. The charged particle beam optical apparatus according to claim 4, wherein the irradiating position of the one of the irradiation optical systems on the test object is measured by executing an image processing on an image of the test object.
8. A control method of controlling a charged particle beam optical apparatus that is configured to irradiate an object with a charged particle beam from each of a plurality of irradiation optical systems, the control method including: obtaining a relationship between an irradiating position of one of the irradiation optical systems and operation states of others of the irradiation optical systems; and controlling the irradiating position of the one irradiation optical system of the plurality of irradiation optical systems based on the relationship.
9. The control method according to claim 8, wherein the operation states include at least one of an amount of electrical current of the charged particle beam, an irradiation position of the charged particle beam, amount of an electrical current for deflecting the charged particle beam, and an amount of an electrical current for adjusting focus of the charged particle beam.
10. The control method according to claim 8, wherein the obtaining step includes steps of: irradiating a test object with the one of the irradiation optical systems; imaging the irradiating position of the one of the irradiation optical systems on the test object and obtaining an image of the test object; and executing image processing on the image of the test object.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16) Each of
(17)
DESCRIPTION OF EMBODIMENTS
(18) Hereinafter, with reference to drawings, an embodiment of a charged particle beam optical apparatus, an exposure apparatus, an exposure method, a control apparatus, a control method, an information generation apparatus, an information generation method and a device manufacturing method will be described. In the below described description, the embodiment of a charged particle beam optical apparatus, an exposure apparatus, an exposure method, a control apparatus, a control method, an information generation apparatus, an information generation method and a device manufacturing method will be described by using an exposure system SYS that is provided with an exposure apparatus (namely, an electron beam exposure apparatus) EX that is configured to expose a wafer W by irradiating the wafer W with an electron beam EB. The exposure apparatus EX may expose the wafer W to draw a pattern on the wafer W by the electron beam EB and may expose the wafer W to transfer a pattern of a micro mask to the wafer W by the electron beam EB.
(19) Moreover, in the below described description, a positional relationship of various components that constitute the exposure system SYS will be described by using an XYZ rectangular coordinate system that is defined by a X axis, a Y axis and a Z axis that are perpendicular to one another. Note that each of an X axis direction and a Y axis direction is a horizontal direction (namely, a predetermined direction in a horizontal plane) and a Z axis direction is a vertical direction (namely, a direction that is perpendicular to the horizontal plane, and substantially an up-down direction), for the purpose of simple description. Note that the Z axis direction is also a direction that is parallel to an optical axis AX of each of a plurality of below described electron beam optical systems 12 of the exposure apparatus EX. Moreover, rotational directions (in other words, inclination directions) around the X axis, the Y axis and the Z axis are referred to as a θX direction, a θY direction and a θZ direction, respectively.
(20) (1) Structure of Exposure System SYS
(21) Firstly, with reference to
(22) (1-1) Overall Structure of Exposure System SYS
(23) Firstly, with reference to
(24) As illustrated in
(25) Each exposure apparatus EX is provided with an exposure chamber Ca, a load chamber Cb and an unload chamber Cc. Namely, the exposure apparatus EXq (note that q is an integer value from 1 to 10) is provided with the exposure chamber Caq, the load chamber Cbq and the unload chamber Ccq.
(26) Each of the exposure chamber Ca, the load chamber Cb and the unload chamber Cc is configured to evacuate an inner space therein so that the inner space becomes a vacuum space. The exposure chamber Ca generates a vacuum space in which the electron beam EB is irradiated to the wafer W to expose the wafer W. The load chamber Cb generates a vacuum space for loading (namely, carrying in) the wafer W from an outside of the exposure chamber Ca to an inside of the exposure chamber Ca. The unload chamber Cc generates a vacuum space for unloading (namely, carrying out) the wafer W from the inside of the exposure chamber Ca to the outside of the exposure chamber Ca.
(27) The wafer W is a semiconductor substrate on which an electron beam resist (alternatively, any photosensitive agent or sensitive member) is coated. The wafer W is a circular-plate-like substrate having a diameter of 300 mm and a thickness of 700 micrometer to 800 micrometer, for example. However, the wafer W may be a substrate having any shape and any size. A plurality of quadrangular shot areas S are allowed to be set on the wafer W, wherein the plurality of shot areas S are exposed by a plurality of electron beams EB, respectively, irradiated by the plurality of below described electron beam optical systems 12 of the exposure apparatus EX. For example, when the size of one shot area S is 26 mm×33 mm, 100 shot areas S are allowed to be set on the wafer W. Note that the shot area S at least one portion of which is missing may be set on the wafer W.
(28) The exposure system SYS is further provided with a transport track TR via which the wafer W on which the electron beam resist is coated is transported from and/or to a not-illustrated coater/developer with an in-line method and an alignment apparatus ALG that executes an alignment of the wafer W carried in the exposure system SYS via the transport track TR. The alignment apparatus ALG receives the wafer W carried via the transport track TR by using a not-illustrated transport arm. Then, the alignment apparatus ALG mounts the wafer W in a shuttle SHL that is a holding member for holding the wafer W by using the not-illustrated transport arm. A concave part for mounting the wafer W is formed on a surface of the shuttle SHL. The wafer W is fixed in the concave part of the shuttle SHL by a vacuum suction or an electrostatic suction. As a result, the wafer W is held by the shuttle SHL. In the subsequent step, the wafer W is transported in the exposure system SYS in a state where the wafer W is held by the shuttle SHL. Thus, the exposure system SYS is provided with a transport line LN for transporting the shuttle SHL holding the wafer W in the exposure system SYS. Note that the alignment apparatus ALG and the transport line LN (moreover, a not-illustrated apparatus disposed in a space other than the inner space of each of the exposure chamber Ca, the load chamber Cb and the unload chamber Cc) may be disposed in an atmospheric pressure environment.
(29) The alignment apparatus ALG executes the alignment of the wafer W held by the shuttle SHL. In order to execute the alignment, the alignment apparatus ALG is provided with a stage, a stage position measurement apparatus, a mark detect apparatus and a signal processing apparatus, for example. The stage is movable along at least one of the X axis direction, the Y axis direction, the Z axis direction, the θX direction, the θY direction and the θZ direction while holding the shuttle SHL that holds the wafer W. The stage position measurement apparatus measures the position of the stage. The mark detect apparatus detects an alignment mark AM formed on a scribe line between the plurality of shot areas S on the surface of the wafer W (moreover, a not-illustrated index (for example, an index mark that is formed on an index plate disposed in the alignment apparatus ALG), if needed). The alignment mark AM is a two-dimensional grating including a grating pattern formed to arrange in the X axis direction and a grating pattern formed to arrange in the Y axis direction, for example. The detection of the alignment mark AM may be a detection based on an image processing method (for example, FIA (Field Image Alignment) method) or may be a detection based on a diffracted light interference method. The signal processing apparatus calculates a position (for example, a position in a stage coordinate system) of the alignment mark AM on the basis of a detection result of the mark detect apparatus and a measurement result of the stage position measurement apparatus. Moreover, the signal processing apparatus executes a calculation based on an EGA (Enhanced Global Alignment) method on the basis of a calculation result of the position of the alignment mark AM, for example. As a result, the signal processing apparatus calculates a relationship between an actual position of the alignment mark AM and a designed position of the alignment mark AM (namely, a relationship between an actual position of the shot area S and a designed position of the shot area S). The result of the alignment executed by the alignment apparatus ALG is outputted to each exposure apparatus EX via a network NET that connects the alignment apparatus ALG and each exposure apparatus EX.
(30) The shuttle SHL that holds the wafer W to which the alignment is already executed is transported to each exposure apparatus EX via the transport line LN. In order to transport the shuttle SHL, the transport line LN is provided with a guide member LNa, a shuttle carrier LNb and a shuttle carrier LNc. The guide member LNa is an elongate member that is disposed between the exposure apparatuses EX1 to EX5 and the exposure apparatuses EX6 to EX10 and that extends along the arrangement direction (the Y axis direction in the example illustrated in
(31) Next, one example of an operation of transporting the shuttle SHL to each exposure apparatus EX via the transport line LN will be described. Firstly, the shuttle carrier LNb that does not yet house the shuttle SHL moves to the inside of the alignment apparatus ALG by moving along the guide member LNa one portion of which is disposed in the alignment apparatus ALG. Then, five shuttles SHL each of which holds the wafer W to which the alignment is already executed are housed in the shuttle carrier LNb by the not-illustrated transport arm of the alignment apparatus ALG. Then, the shuttle carrier LNb moves to a position that faces the load chamber Cb1 of the exposure apparatus EX1. Then, one of the five shuttles SHL housed in the shuttle carrier LNb is carried into the load chamber Cb1 through a shutter Cco (see
(32) Then, the inner space in the load chamber Cb1 is evacuated so that the space in the load chamber Cb1 becomes the vacuum space. Then, the shuttle SHL in the load chamber Cb1 is carried into the exposure chamber Ca1 through a not-illustrated shutter formed at a border between the load chamber Cb1 and the exposure chamber Ca1 by the not-illustrated transport arm disposed in at least one of the load chamber Cb1 and the exposure chamber Ca1. Same operation is executed between the load chambers Cb2 to Cb10 and the exposure chambers Ca2 to Ca10, respectively. As a result, the wafer W held by the shuttle SHL is exposed in each of the exposure chambers Ca1 to Ca10.
(33) When the exposure of the wafer W in the exposure chamber Ca1 is completed, the shuttle SHL in the exposure chamber Ca1 is carried into the unload chamber Cc1 through a not-illustrated shutter formed at a border between the unload chamber Cc1 and the exposure chamber Ca1 by the not-illustrated transport arm disposed in at least one of the unload chamber Cc1 and the exposure chamber Ca1. The space in the unload chamber Cc1 is the vacuum space during a period when the shuttle SHL is carried into the unload chamber Cc1. Same operation is executed between the unload chambers Cc2 to Cc10 and the exposure chambers Ca2 to Ca10, respectively.
(34) Then, the shuttles SHL in the unload chambers Cc1 to Cc5 are carried out to the shuttle carrier LNb. Here, the shuttle carrier LNb carries the shuttles SHL into the load chambers Cb1 to Cb5 in order. Therefore, the shuttle carrier LNb houses no shuttle SHL when the shuttle carrier LNb finishes carrying the shuttle SHL into the load chamber Cb5. Thus, carrying out the shuttle SHL to the shuttle carrier LNb is executed from the unload chamber Cc5 to the unload chamber Cc1 in order, in order to reduce an unnecessary movement of the shuttle carrier LNb. Specifically, the space in the unload chamber Cc5 turns into the atmospheric space after the shuttle SHL is carried into the unload chamber Cc5. Then, the shuttle SHL in the unload chamber Cc5 is carried out to the shuttle carrier LNb through a shutter Cco (see
(35) Then, each of the shuttle carriers LNb and LNc that holds the shuttles SHL holding the exposed wafers W moves to the inside of the alignment apparatus ALG. Then, the shuttles SHL housed in each of the shuttle carriers LNb and LNc are carried out from each of the shuttle carriers LNb and LNc by the not-illustrated transport arm of the alignment apparatus ALG. Then, the wafer W is detached from the shuttle SHL by the not-illustrated transport arm of the alignment apparatus ALG. Then, the detached wafer W is carried out to the coater/developer via the transport truck TR.
(36) (1-2) Structure of Exposure Apparatus EX
(37) Next, with reference to
(38) As illustrated in
(39) One portion of the electron beam irradiation apparatus 1 is disposed in the exposure chamber Ca. In an example illustrated in
(40) The electron beam irradiation apparatus 1 is provided with the cylindrical barrel 11. An inner space in the barrel 11 becomes the vacuum space during a period when the electron beam EB is irradiated. Specifically, the inner space in the barrel 11 is connected to a chamber space Caz in the exposure chamber Ca via a lower open end of the barrel 11 (namely, an opening through which the electron beam EB is allowed to pass). Thus, the inner space in the barrel 11 becomes the vacuum space by the evacuation of the chamber space Caz.
(41) Moreover, the electron beam irradiation apparatus 1 is provided with a metrology frame 13 for supporting the barrel 11 from below. The metrology frame 13 includes an annular plate member on which three projecting parts are formed at an outer periphery part with the central angle at an interval of 120 degrees as illustrated in
(42) Moreover, the electron beam irradiation apparatus 1 is provided with three suspension support mechanisms 14 for supporting the metrology frame 13. The metrology frame 13 is suspended and supported from an outer frame F (see
(43) As described above, one portion of the electron beam irradiation apparatus 1 is disposed in the exposure chamber Ca. The metrology frame 13 corresponds to one portion of the electron beam irradiation apparatus 1 that is disposed in the exposure chamber Ca. Moreover, one portion of the barrel 11 (specifically, the lower end part) also corresponds to one portion of the electron beam irradiation apparatus 1 that is disposed in the exposure chamber Ca. In order to dispose one portion of the barrel 11 and the metrology frame 13 in the exposure chamber Ca, an opening Cao is formed at an upper surface of the exposure chamber Ca as illustrated in
(44) The electron beam irradiation apparatus 1 is further provided with, in the barrel 11, the plurality of electron beam optical systems (in other words, optical system columns) 12 that are arranged to have a predetermined positional relationship in an XY plane. Namely, the exposure apparatus EX is what we call a multi-column type of exposure apparatus. For example, as illustrated in
(45) The stage apparatus 2 is disposed below (namely, at a −Z side from) the electron beam irradiation apparatus 1. The stage apparatus 2 is provided with a surface plate 21 and a stage 22. The surface plate 21 is disposed on a bottom surface of the exposure chamber Ca. The stage 22 is disposed on the surface plate 21. A not-illustrated vibration isolation apparatus for preventing a vibration of the surface plate 21 from being transmitted to the stage 22 is disposed between the surface plate 21 and the stage 22. The stage 22 is configured to hold the shuttle SHL holding the wafer W. Therefore, the wafer W is exposed by the electron beam EB irradiated by the electron beam irradiation apparatus 1 in a state where the wafer W is held by the shuttle SHL.
(46) The stage 22 is movable along at least one of the X axis direction, the Y axis direction, the Z axis direction, the θX direction, the θY direction and the θZ direction while holding the shuttle SHL, under the control of the control apparatus 3. In order to move the stage 22, the stage apparatus 2 is provided with a stage driving system 23 (see
(47) (1-3) Structure of Electron beam optical system 12
(48) Next, with reference to
(49) As illustrated in
(50) The beam optical apparatus 122 includes an electron gun 1221 that is configured to emit an electron beam EB. The electron gun 1221 emits the electron beam EB having a predetermined acceleration voltage (for example, 50 keV).
(51) The beam optical apparatus 122 includes a deflector 1222. The deflector 1222 is an electromagnetic deflector that is provided with at least one pair of first coils 1222X (not illustrated in
(52) Note that the deflector 1222 may be an electrostatic deflector that is provided with a pair of first electrode plates that are disposed to sandwich the optical axis AX along the X axis direction and a pair of second electrode plates that are disposed to sandwich the optical axis AX along the Y axis direction, instead of the pair of the first coils 1222X and the pair of the second coils 1222Y. In this case, an electrical voltage that is controllable under the control of the control apparatus 3 is applied to each of the pair of the first electrode plates and the pair of the second electrode plates. As a result, the deflector 1222 is configured to control the irradiation position of the electron beam EB in the X axis direction by using an electric field generated between the pair of the first electrode plates and to control the irradiation position of the electron beam EB in the Y axis direction by using an electric field generated between the pair of the second electrode plates.
(53) In addition, the beam optical apparatus 122 may include a shaping apparatus (for example, a shaping diaphragm that is a plate on which an aperture having any shape is formed, an electromagnetic lens and the like) that is configured to shape the electron beam EB, for example. The beam optical apparatus 122 may include an objective lens (for example, an electromagnetic lens and the like) that is configured to allow the electron beam EB to form an image on the surface of the wafer W with a predetermined reduction magnification, for example. The beam optical apparatus 122 may include an adjuster (for example, an electromagnetic lens and the like) that is configured to control at least one of a rotation (namely, a position in the θZ direction) of an image that is formed by the electron beam EB on a predetermined optical plane (for example, an optical plane that intersects with an optical path of the electron beam EB), a magnification of the image and a focal position that corresponds to an image-formed position, for example. The beam optical apparatus 122 may include a detect apparatus (for example, a semiconductor type of reflected electron detect apparatuses using a semiconductor having a p-n junction or a pin junction) that is configured to detect the alignment mark and the like formed on the wafer W in order to execute the alignment of the wafer W, for example.
(54) The above described irradiation of the electron beam EB is executed by the plurality of electron beam optical systems 12 in parallel. Here, the plurality of electron beam optical systems 12 correspond to the plurality of shot areas S on the wafer W one-on-one. However, the number of the electron beam optical systems 12 may be larger than the number of the shot areas S. Each electron beam optical system 12 is allowed to irradiate the above described electron beam EB in the quadrangular (for example, 100 micrometer×20 micrometer) irradiation area EA. Thus, as illustrated in
(55) (2) Exposure Operation executed by Exposure Apparatus EX
(56) Next, an exposure operation for exposing the wafer W by the exposure apparatus EX will be described. In the present embodiment, the exposure apparatus EX is configured to expose the wafer W by a plurality of electron beams EB irradiated by the plurality of electron beam optical systems 12, respectively. In this case, the plurality of electron beam optical systems 12 irradiates the plurality of electron beams EB at a time (in other word, in parallel), respectively. Thus, there is a possibility that the electron beam B irradiated by one electron beam system 12 of the plurality of electron beam systems 12 is influenced by the electron beam B irradiated by another electron beam system 12 of the plurality of electron beam systems 12. In the following description, with reference to
(57) Firstly, as illustrated in
(58) Here, the influence from the electron beams EB irradiated by the electron beam optical systems 12 other than the electron beam optical system 12.sub.1 to the electron beam EB.sub.1 irradiated by the electron beam optical system 12.sub.1 will be considered. Firstly, when the electron beam optical systems 12.sub.1 and 12.sub.2 irradiate the electron beams EB.sub.1 and EB.sub.2, respectively, a coulomb force (namely, a coulomb interaction) acts between the electron beams EB.sub.1 and EB.sub.2. Namely, the electron beam EB.sub.1 is influenced by an electric field generated due to the electron beam EB.sub.2 around the electron beam optical system 12.sub.2. On the other hand, when the electron beam optical system 12.sub.1 irradiates the electron beam EB.sub.1 and the electron beam optical system 12.sub.2 does not irradiate the electron beam EB.sub.2, the coulomb force from the electron beam EB.sub.2 does not act on the electron beam EB.sub.1. Thus, as illustrated in
(59) Moreover, the position misalignment of the irradiation area EA.sub.1 arises due to the coulomb force acting between the electron beam EB.sub.1 and each of the electron beam EB.sub.3 to the electron beam EB.sub.N. Moreover, the position misalignment of the irradiation area EA.sub.2 also arises due to the coulomb force acting between the electron beam EB.sub.2 and each of the electron beam EB.sub.1 and electron beam EB.sub.3 to the electron beam EB.sub.N. Moreover, the position misalignment of each of the irradiation area EA.sub.3 to the irradiation area EA.sub.N also arises due to the same reason.
(60) Namely, the position of the irradiation area EA.sub.i to which a certain electron beam optical system 12.sub.i (note that i is an integer number from 1 to N) irradiates the electron beam EB.sub.i varies due to the N−1 electron beams EB.sub.j irradiated by the N−1 electron beam optical systems 12.sub.j (note that j is an integer number from 1 to N and is different from i) other than the electron beam optical system 12.sub.i, respectively. Thus, if the irradiation area EA.sub.i the position of which is misaligned (namely, the position of which varies) is set on a position on the wafer W that is different from a proper position on which the irradiation area EA.sub.i should be set, the electron beam EB.sub.i is irradiated to an undesired irradiation position on the wafer W. This has a possibility to result in a deterioration of an exposure quality of the exposure apparatus EX.
(61) Thus, in the present embodiment, the control apparatus 3 controls one electron beam optical system 12 on the basis of the influence from the electron beams EB irradiated by another electron beam optical system 12 to the electron beam EB irradiated by one electron beam optical system 12 so that one electron beam optical system 12 irradiates the electron beam properly. Namely, the control apparatus 3 controls one electron beam optical system 12.sub.i so that one electron beam optical system 12.sub.i irradiates the electron beam EB.sub.i to the irradiation area EA.sub.i that is set at a desired position (namely, the irradiation area EA.sub.i is set at the desired position) by considering the fact that the position of the irradiation area EA.sub.i of the electron beam EB.sub.i irradiated by one electron beam optical system 12.sub.i varies (namely, is changed) depending on the electron beam EB.sub.j irradiated by another electron beam optical system 12.sub.j.
(62) However, as described above, in order to precisely calculating the amount of the position misalignment of the irradiation area EA.sub.i, the control apparatus 3 needs to precisely calculate an interaction between the electron beam EB.sub.i and the N−1 electron beams EB.sub.j. Moreover, in order to precisely calculating the amounts of the position misalignments of all of the irradiation area EA.sub.1 to the irradiation area EA.sub.N, the control apparatus 3 needs to repeat the calculation of the interaction between the electron beam EB.sub.i and the N−1 electron beams EB.sub.j by N times. Therefore, there is a possibility that a calculation cost to sequentially calculate the position misalignments of all of the irradiation area EA.sub.1 to the irradiation area EA.sub.N becomes huge. Namely, there is a possibility that it is difficult for the control apparatus 3 to sequentially calculate the position misalignments of all of the irradiation area EA.sub.1 to the irradiation area EA.sub.N at a processing speed that does not arise the delay to the exposure of the wafer W in parallel with the exposure of the wafer W.
(63) Thus, in the present embodiment, the control apparatus 3 generates a position misalignment information I relating to the position misalignment of each of the irradiation area EA.sub.1 to the irradiation area EA.sub.N in advance before the wafer W is exposed. In this case, the control apparatus 3 calculates the position misalignment of each of the irradiation area EA.sub.1 to the irradiation area EA.sub.N on the basis of the position misalignment information I generated in advance. Namely, the control apparatus 3 does not necessarily calculates the interaction among the N electron beams EB.sub.1 to the electron beams EB.sub.N in order to sequentially calculate the position misalignment of each of the irradiation area EA.sub.1 to the irradiation area EA.sub.N during a period when the wafer W is exposed. Then, the control apparatus 3 adjusts the position (namely, the position on the wafer W) of each of the irradiation area EA.sub.1 to the irradiation area EA.sub.N by controlling the N electron beam optical systems 12 so as to cancel the calculated position misalignments.
(64) Next, a generation operation of the position misalignment information I and the exposure operation of the wafer W will be described in order.
(65) (2-1) Generation Operation of Position Misalignment Information I
(66) With reference to a flowchart in
(67) In the present embodiment, the position misalignment information I is generated on the basis of a result of a test exposure (namely, the irradiation of the electron beams EB from the N electron beam optical systems 12) executed by the exposure apparatus EX to a wafer Wt (namely, a wafer Wt on which an electron beam resist is coated) for a test exposure. The test exposure is executed when the exposure apparatus EX is activated (namely, is booted), for example. However, the test exposure may be executed at any timing. Thus, firstly, the wafer Wt for the test exposure is loaded on the exposure apparatus EX (a step S101).
(68) Then, the control apparatus 3 resets a variable i to 1 (a step S102). In the generation operation of the position misalignment information I, the variable i is a variable for selecting one electron beam EB (namely, the electron beam EB that is a target for a measurement of the position misalignment of the irradiation area EA) for measuring the influence from another electron beam EB. Thus, the electron beam EB.sub.i irradiated by the electron beam optical system 12.sub.i is the electron beam EB that is the target for the measurement of the position misalignment of the irradiation area EA. Namely, the test exposure for generating the position misalignment information I.sub.i relating to the position misalignment of the irradiation area EA.sub.i of the electron beam EB.sub.i irradiated by the electron beam optical system 12.sub.i is executed on the basis of the variable i. Note that the position misalignment information I.sub.i corresponds to one portion of the position misalignment information I.
(69) Then, the control apparatus 3 controls the plurality of electron beam optical systems 12 so that the electron beam optical system 12.sub.i irradiates the electron beam EB.sub.i and all electron beam optical systems 12 except for the electron beam optical system 12.sub.i do not irradiate the electron beam EB (a step S103). As a result, the test exposure by which the electron beam optical system 12.sub.i irradiates the electron beam EB.sub.i in a state where the electron beam optical systems 12.sub.1 to 12.sub.N (note that the electron beam optical system 12.sub.i is excluded) do not irradiate the electron beams EB.sub.1 to EB.sub.N (note that the electron beam EB.sub.i is excluded) is executed. This test exposure is a test exposure for measuring a reference position (see the upper drawing in
(70) Then, the control apparatus 3 resets a variable j to 1 (a step S104). In the generation operation of the position misalignment information I, the variable j is a variable for selecting the electron beam EB that influences the electron beam EB.sub.i. Thus, the electron beam EB.sub.j irradiated by the electron beam optical system 12.sub.j is irradiated as the electron beam EB that influences the electron beam EB.sub.i. Namely, the test exposure for generating the position misalignment information I.sub.ij relating to the position misalignment of the irradiation area EA.sub.i due to the electron beam EB.sub.j irradiated by the electron beam optical system 12.sub.j is executed. The position misalignment information I.sub.ij corresponds to one portion of the position misalignment information I.sub.i. Note that the variable j is different from the variable i. Thus, when the variable i is 1, the variable j is reset to not 1 but 2.
(71) Then, the control apparatus 3 sets an operation state of the electron beam optical system 12.sub.j during the test exposure (a step S105). The electron beam optical system 12.sub.j irradiates the electron beam EB.sub.j in the set operation state.
(72) The operation state includes an electrical current amount A.sub.j of the electron beam EB.sub.j irradiated by the electron beam optical system 12.sub.j, for example. The control apparatus 3 may set the electrical current amount A.sub.j to a predetermined electrical current amount. The control apparatus 3 may set the electrical current amount A.sub.j to a maximum electrical current amount that is allowable as the electrical current amount of the electron beam EB.sub.j. In the following description, the electrical current amount A.sub.j set at the step S105 is referred to as an “electrical current amount A.sub.j_set1”. Note that the electrical current amount A.sub.j_set1 is used when the position misalignment information I is generated at a below described step S114. Thus, the control apparatus 3 stores the electrical current amount A.sub.j_set1 in a memory and the like.
(73) The operation state may include an irradiation position P.sub.j (namely, the position of the irradiation area EA.sub.j) on the wafer W of the electron beam EB.sub.j irradiated by the electron beam optical system 12.sub.j, for example. The irradiation position P.sub.j may be represented by a coordinate position in a planar coordinate system set on the wafer W. The control apparatus 3 may set the irradiation position P.sub.j to a predetermined position. A position on the optical axis AX of the electron beam optical system 12.sub.j (namely, an intersection of the optical axis AX and the surface of the wafer W) is one example of the predetermined position. However, the predetermined position may be any position as long as the predetermined position is included in a range to which the electron beam optical system 12.sub.j is allowed to irradiate the electron beam EB.sub.j. In the following description, the irradiation position P.sub.j set at the step S105 is referred to as an “irradiation position P.sub.j_set1”. Note that the irradiation position P.sub.j_set1 is used when the position misalignment information I is generated at the below described step S114. Thus, the control apparatus 3 stores the irradiation position P.sub.j_set1 in the memory and the like.
(74) Then, the control apparatus 3 controls the plurality of electron beam optical systems 12 so that the electron beam optical systems 12.sub.i and 12.sub.j irradiate the electron beams EB.sub.i and EB.sub.j, respectively, and all electron beam optical systems 12 except for the electron beam optical systems 12.sub.i and 12.sub.j do not irradiate the electron beam EB (a step S106). In this case, the control apparatus 3 controls the electron beam optical systems 12.sub.j to irradiate the electron beam EB.sub.j in the operation state set at the step S105, as described above. As a result, the test exposure by which the electron beam optical system 12.sub.i irradiates the electron beam EB.sub.i in a state where the electron beam optical system 12.sub.j irradiates the electron beam EB.sub.j is executed This test exposure is a test exposure for measuring how long the irradiation area EA.sub.i is misaligned due to the electron beam EB.sub.j with respect to the reference position of the irradiation area EA.sub.i that is measurable from a result of the test exposure at the step S103.
(75) Note that the test exposure at the step S106 is executed in a new area (namely, an unexposed area) that is different from an area on the wafer Wt in which the test exposure at the step S103 is executed. Thus, the stage 22 moves by a predetermined step amount after the test exposure at the step S103 is executed so that the test exposure at the step S106 is executed in the unexposed area. However, the stage 22 may move sequentially (what we call scanning-move) as long as the test exposure at the step S106 is executed in the unexposed area. Alternatively, a scan movement by which the stage 22 sequentially moves and a step movement by which the stage 22 moves by the predetermined step amount in a direction that is perpendicular to the scan movement may be repeated alternately as long as the test exposure at the step S106 is executed in the unexposed area.
(76) Then, the control apparatus 3 determines whether or not the variable j is equal to N (namely, the total number of the electron beam optical systems 12) (a step S107).
(77) As a result of the determination at the step S107, when it is determined that the variable j is not equal to N (the step S107: No), the control apparatus 3 increments the variable j by one (a step S108). Then, the control apparatus 3 executes the processing from the step S105 to the step S106 again. As a result, the test exposure for generating the position misalignment information I.sub.ij relating to the position misalignment of the irradiation area EA.sub.i due to the electron beam EB.sub.j irradiated by new electron beam optical system 12.sub.j is executed Namely, the test exposure for generating the position misalignment information I.sub.ij relating to the position misalignment of the irradiation area EA.sub.i due to the electron beam EB.sub.j is repeated by setting the electron beams EB.sub.1 to EB.sub.N (note that the electron beam EB.sub.i is excluded) to the electron beam EB.sub.j in order. In other words, the test exposure by which the electron beam optical system 12.sub.i irradiates the electron beam EB.sub.i in the state where the electron beam optical system 12.sub.j irradiates the electron beam EB.sub.j is repeated by setting the electron beam optical systems 12.sub.1 to 12.sub.N (note that the electron beam optical system 12.sub.i is excluded) to the electron beam optical system 12.sub.j in order.
(78) Specifically, for example, when the variable j is incremented from 2 in a state where the variable i is 1, the test exposure for generating the position misalignment information I.sub.12 relating to the position misalignment of the irradiation area EA.sub.1 due to the electron beam EB.sub.2, the test exposure for generating the position misalignment information I.sub.13 relating to the position misalignment of the irradiation area EA.sub.1 due to the electron beam EB.sub.3, . . . , the test exposure for generating the position misalignment information I.sub.1N−1 relating to the position misalignment of the irradiation area EA.sub.1 due to the electron beam EB.sub.N−1 and the test exposure for generating the position misalignment information I.sub.1N relating to the position misalignment of the irradiation area EA.sub.1 due to the electron beam EB.sub.N are executed in order. In other words, the test exposure by which the electron beam optical system 12.sub.1 irradiates the electron beam EB.sub.1 in the state where the electron beam optical system 12.sub.2 irradiates the electron beam EB.sub.2, the test exposure by which the electron beam optical system 12.sub.1 irradiates the electron beam EB.sub.1 in the state where the electron beam optical system 12.sub.3 irradiates the electron beam EB.sub.3, . . . , the test exposure by which the electron beam optical system 12.sub.1 irradiates the electron beam EB.sub.1 in the state where the electron beam optical system 12.sub.N−1 irradiates the electron beam EB.sub.N−1 and the test exposure by which the electron beam optical system 12.sub.1 irradiates the electron beam EB.sub.1 in the state where the electron beam optical system 12.sub.N irradiates the electron beam EB.sub.N are executed in order.
(79) Note that the stage 22 moves by the predetermined step amount every time the variable j is incremented so that new test exposure is executed in new area (namely, an unexposed area) on the wafer Wt. As a result, the test exposure by which the electron beam optical system 12.sub.i irradiates the electron beam EB.sub.i in the state where new electron beam optical system 12.sub.j irradiates the electron beam EB.sub.j is executed in the unexposed area on the wafer Wt. However, the stage 22 may scanning-move during at least one portion of a period when the test exposure is executed as long as the test exposure that is newly executed due to the increment of the variable j is executed in the unexposed area. Alternatively, the scan movement and the step movement may be repeated alternately during at least one portion of the period when the test exposure is executed as long as the test exposure that is newly executed due to the increment of the variable j is executed in the unexposed area.
(80) On the other hand, as a result of the determination at the step S107, when it is determined that the variable j is same as N (the step S107: Yes), it indicates that the test exposures for generating the position misalignment information I.sub.i of the irradiation area EA.sub.i due to the N−1 electron beams EB (namely, the electron beams EB.sub.1 to EB.sub.N except for the electron beam EB.sub.i) are completed. In this case, the control apparatus 3 determines whether or not the variable i is equal to N (a step S109).
(81) As a result of the determination at the step S109, when it is determined that the variable i is not equal to N (the step S109: No), the control apparatus 3 increments the variable i by one (a step S110). Then, the control apparatus 3 executes the processing from the step S103 to the step S108 again. As a result, the test exposure for generating the position misalignment information I.sub.i relating to the position misalignment of the irradiation area EA.sub.i of the electron beam EB.sub.i irradiated by new electron beam optical system 12.sub.i. due to each of the N−1 electron beams EB (namely, the electron beams EB.sub.1 to EB.sub.N except for the electron beam EB.sub.i) is executed. Namely, the test exposure for generating the position misalignment information I.sub.i relating to the position misalignment of the irradiation area EA.sub.i due to each of the electron beams EB.sub.1 to EB.sub.N except for the electron beam EB.sub.i is repeated by setting the electron beam optical systems 12.sub.1 to 12.sub.N to the electron beam optical system 12.sub.i in order.
(82) Specifically, for example, when the variable i is incremented from 1 to N, the test exposure for generating the position misalignment information I.sub.1 relating to the position misalignment of the irradiation area EA.sub.i due to each of the electron beams EB.sub.2 to EB.sub.N, the test exposure for generating the position misalignment information I.sub.2 relating to the position misalignment of the irradiation area EA.sub.2 due to each of the electron beams EB.sub.1 and EB.sub.3 to EB.sub.N, . . . , the test exposure for generating the position misalignment information I.sub.N−1 relating to the position misalignment of the irradiation area EA.sub.N−1 due to each of the electron beams EB.sub.1 to EB.sub.N−2 and EB.sub.N and the test exposure for generating the position misalignment information IN relating to the position misalignment of the irradiation area EA.sub.N due to each of the electron beams EB.sub.1 to EB.sub.N−1 are executed in order.
(83) On the other hand, as a result of the determination at the step S109, when it is determined that the variable i is equal to N (the step S109: Yes), it indicates that all of the test exposures for generating the position misalignment information I (namely, the position misalignment information I.sub.1 to the position misalignment information I.sub.N) are completed. In this case, the wafer Wt is unloaded from the exposure apparatus EX (a step S111).
(84) Then, the unloaded wafer Wt is transported to the coater/developer via the transport line LN, the alignment apparatus ALG and the transport track TR. Then, the wafer Wt is developed by the coater/developer (a step S112). Then, the developed wafer Wt is transported to a measurement apparatus that is configured to measure a state of the wafer Wt. The measurement apparatus measures the actual irradiation position on the wafer Wt of each of the electron beams EB.sub.1 to EB.sub.N.
(85) The measurement apparatus may determine the irradiation positions of the electron beams EB.sub.1 to EB.sub.N on the basis of presence or absence of the electron beam resist. Alternatively, the measurement apparatus may determine the irradiation positions of the electron beams EB.sub.1 to EB.sub.N on the basis of presence or absence of the exposure of the electron beam resist. In this case, the wafer Wt is not necessarily developed.
(86) The measurement apparatus may measure the actual irradiation position on the wafer Wt of each of the electron beams EB.sub.1 to EB.sub.N by imaging the wafer W and executing an image processing on an imaged result. Alternatively, the measurement apparatus may irradiate a measurement light (alternatively, a measurement electromagnetic wave) to the wafer Wt, detect a reflected light of the measurement light and measure the actual irradiation position on the wafer Wt of each of the electron beams EB.sub.1 to EB.sub.N on the basis of a detected result. Alternatively, the measurement apparatus may measure the actual irradiation position on the wafer Wt of each of the electron beams EB.sub.1 to EB.sub.N by using a method that is same as the above described reflected electron detect apparatus 1286.
(87) Note that the step S112 is not a process executed by the exposure apparatus EX (especially, the control apparatus 3). However,
(88) A measurement information that indicates a measured result of the measurement apparatus is transmitted to the control apparatus 3. As a result, the control apparatus 3 receives the measurement information (a step S113). Then, the control apparatus 3 generates the position misalignment information I on the basis of the received measurement information (a step S114). Here, the position misalignment information I includes N position misalignment information I.sub.i. Each position misalignment information I.sub.i includes N−1 position misalignment information I.sub.ij. Thus, the control apparatus 3 generates the position misalignment information I.sub.i by repeating an operation for generating the position misalignment information I.sub.ij by N−1 times by incrementing j from 1 to N (note that j≠i). Moreover, the control apparatus 3 generates the position misalignment information I by repeating an operation for generating the position misalignment information I.sub.i by N times by incrementing i by from 1 to N. Namely, the control apparatus 3 generates the position misalignment information I by repeating the operation for generating the position misalignment information I.sub.ij by (N−1)×N times by incrementing j from 1 to N (note that and incrementing i by from 1 to N.
(89) Here, with reference to
(90) Then, the control apparatus 3 calculates a relationship between the misalignment amount dP.sub.ij of the irradiation position P.sub.i of the electron beam EB.sub.i (namely, a misalignment amount of the irradiation area EA.sub.i) due to the electron beam EB.sub.j and the operation state of the electron beam optical system 12.sub.j irradiating the electron beam EB.sub.j on the basis of the calculated misalignment amount dP.sub.ij_act and the read irradiation position P.sub.j_set1 and electrical current amount A.sub.j_set1. The relationship between the misalignment amount dP.sub.ij and the operation state of the electron beam optical system 12.sub.j corresponds to the position misalignment information I.sub.ij. Next, one example of the position misalignment information I.sub.ij will be described.
(91) As one example, the control apparatus 3 generates a function F1.sub.ij that defines the relationship between the misalignment amount dP.sub.ij and the electrical current amount A.sub.j. Here, the misalignment amount dP.sub.ij is proportional to the coulomb force acting on the electron beam EB.sub.i from the electron beam EB.sub.j. The coulomb force acting on the electron beam EB.sub.i from the electron beam EB.sub.j is proportional to the electrical current amount A.sub.j of the electron beam EB.sub.j (namely, the charge amount of electrons constituting the electron beam EB.sub.j). Moreover, when the electrical current amount A.sub.j is zero (namely, the electron beam EB.sub.j is not irradiated), the misalignment amount dP.sub.ij is zero understandably. Therefore, it is estimated that a relationship of dP.sub.ij=F1.sub.ij(A.sub.j)=K1.sub.ij×A.sub.j (note that K1.sub.ij is a predetermined coefficient) is satisfied. Thus, as illustrated in
(92) In addition, the coulomb force acting on the electron beam EB.sub.i from the electron beam EB.sub.j is inversely proportional to a square of a distance between the electron beam EB.sub.i and the electron beam EB.sub.j (namely, a square of a distance D.sub.ij between the irradiation position P.sub.i and the irradiation position P.sub.j). Therefore, the relational equation of dP.sub.ij=F1.sub.ij(A.sub.j)=K1.sub.ij×A.sub.j varies depending on a variation of the distance D.sub.ij (namely, a variation of the irradiation position P.sub.j). However, even when the irradiation position P.sub.j varies, the relationship that the misalignment amount dP.sub.ij is proportional to the electrical current amount A.sub.j and the misalignment amount dP.sub.ij is zero when the electrical current amount A.sub.j is zero never changes. Thus, the relational equation of dP.sub.ij=F1.sub.ij(A.sub.j)=K1.sub.ij×A.sub.j is displaced up and down depending on the variation of the distance D.sub.ij (namely, the variation of the irradiation position P.sub.j) with the origin being centered, as illustrated in
(93) (2-2) Exposure Operation of Wafer W
(94) Next, with reference to
(95) Then, the control apparatus 3 sets the operation state of each of the N electron beam optical systems 12 to a proper operation state for drawing the desired pattern on the wafer W (a step S122).
(96) For example, the control apparatus 3 sets the electrical current amount A of each of the N electron beams EB irradiated by the N electron beam optical systems 12, respectively, to a proper electrical current amount A for drawing the desired pattern on the wafer W. The electrical current amount A.sub.i of the electron beam EB.sub.i is adjustable by setting an operation parameter of the beam optical apparatus 122 (for example, an operation parameter of the electron gun 1221) of the electron beam optical system 12.sub.i. Therefore, the control apparatus 3 may set the electrical current amount A by setting the operation parameter of the beam optical apparatus 122. Note that the electrical current amount A, of the electron beam EB.sub.i set at the step S122 is referred to as an “electrical current amount A.sub.i_set2”.
(97) For example, the control apparatus 3 sets the irradiation position P (namely, the position of the irradiation area EA) of each of the N electron beams EB to a proper irradiation position P for drawing the desired pattern on the wafer W. The irradiation position P.sub.i of the electron beam EB.sub.i is adjustable by the deflector 1222 of the electron beam optical system 12.sub.i. Therefore, the control apparatus 3 may set the irradiation position P by setting the driving electrical current supplied to the deflector 1222. Note that the irradiation position P.sub.i of the electron beam EB.sub.i set at the step S122 is referred to as an “irradiation position P.sub.i_set2”.
(98) Then, the control apparatus 3 resets a variable i to 1 (a step S123). In the exposure operation, the variable i is a variable for selecting the electron beam optical system 12 that irradiates the electron beam EB that is the target for calculating the misalignment amount dP.
(99) Then, the control apparatus 3 calculates the misalignment amount dP.sub.i (namely, the misalignment amount from the reference position) of the irradiation area EA.sub.i due to the electron beams EB.sub.1 to EB.sub.N (note that the electron beam EB.sub.i is excluded) (a step S124). In order to calculate the misalignment amount dP.sub.i, the control apparatus 3 uses the position misalignment information I.sub.i (namely, the position misalignment information I.sub.i1 to I.sub.iN) of the position misalignment information I. However, the position misalignment information I.sub.ii does not exist and is not used. Specifically, the control apparatus 3 calculates the misalignment amount dP.sub.i1 of the irradiation area EA.sub.i due to the electron beam EB.sub.1 on the basis of the position misalignment information I.sub.i1 and the electrical current amount A.sub.1_set2 and the irradiation position P.sub.1_set2 set to the electron beam optical system 12.sub.1 at the step S122. Similarly, the control apparatus 3 calculates the misalignment amount dP.sub.i2 of the irradiation area EA.sub.i due to the electron beam EB.sub.2 on the basis of the position misalignment information I.sub.i2 and the electrical current amount A.sub.2_set2 and the irradiation position P.sub.2_set2 set to the electron beam optical system 12.sub.2 at the step S122. Subsequently, the control apparatus 3 calculates the misalignment amount dP.sub.i3, the misalignment amount dP.sub.i4, . . . , the misalignment amount dP.sub.iN−1 and the misalignment amount dP.sub.iN in a same manner. However, the control apparatus 3 does not calculate the misalignment amount dP.sub.ii. Then, the control apparatus 3 calculates the misalignment amount dP.sub.i by adding the calculated misalignment amounts dP.sub.i1 to dP.sub.iN. Namely, the control apparatus 3 calculates the misalignment amount dP.sub.i on the basis of an equation of dP.sub.i=dP.sub.i1+dP.sub.i2+ . . . +dP.sub.ii+1+ . . . + . . . +dP.sub.iN−1+P.sub.iN.
(100) Then, the control apparatus 3 determines whether or not the variable i is equal to N (a step S125).
(101) As a result of the determination at the step S125, when it is determined that the variable i is not equal to N (the step S125: No), the control apparatus 3 increments the variable i by one (a step S126). Then, the control apparatus 3 executes the processing of the step S124 again. As a result, the misalignment amount dP.sub.i of new irradiation area EA.sub.i is calculated. Namely, a processing for calculating the misalignment amount dP.sub.i of the irradiation area EA.sub.i due to the electron beams EB.sub.1 to EB.sub.N (note that the electron beam EB.sub.i is excluded) is repeated by setting the electron beam optical systems 12.sub.1 to 12.sub.N to the electron beam optical system 12.sub.i in order.
(102) On the other hand, as a result of the determination at the step S125, when it is determined that the variable i is equal to N (the step S125: Yes), it indicates that all of the calculations of the misalignment amount dP.sub.1 to the misalignment amount dP.sub.N are completed. In this case, the control apparatus 3 starts to expose the wafer W (a step S127). In this case, the control apparatus 3 adjusts the irradiation positon of each of the electron beams EB.sub.1 to EB.sub.N (namely, the position of each of the irradiation areas EA.sub.1 to EA.sub.N) on the basis of the misalignment amount dP.sub.1 to the misalignment amount dP.sub.N calculated at the step S124, in parallel with the exposure of the wafer W (the step S127). The control apparatus 3 adjusts the irradiation position of the electron beam EB along at least one of the X axis direction and the Y axis direction by controlling the deflector 1222, for example. The control apparatus 3 adjusts the irradiation position of the electron beam EB along at least one of the X axis direction and the Y axis direction by controlling a corrector that is different from the deflector 1222 (for example, a corrector included in the beam optical apparatus 122 or a corrector disposed separately from the beam optical apparatus 122), for example.
(103) The misalignment amount dP.sub.i means that the irradiation area EA.sub.i is displaced from the reference position (namely, the position to which the electron beam EB.sub.i should be irradiated) by the misalignment amount dP.sub.i when the N electron beam optical systems 12 irradiate the N electron beams EB, respectively, at a time. Thus, the control apparatus 3 adjusts the positon of the irradiation area EA.sub.i to cancel the misalignment amount dP.sub.i. Specifically, the control apparatus 3 adjusts the positon of the irradiation area EA.sub.i so that the irradiation area EA.sub.i moves by a correction amount C.sub.i that is same amount as the misalignment amount dP.sub.i toward a direction that is opposite to a direction toward which the irradiation area EA is displaced from the reference position. Therefore, the control apparatus 3 may calculate the direction toward which the irradiation area EA.sub.i is displaced in addition to calculating the misalignment amount dP.sub.i when calculating the misalignment amount dP.sub.i. Note that the processing at the step S124 for calculating the misalignment amount dP.sub.i of the irradiation area EA.sub.i is equivalent to a processing for calculating the correction amount C.sub.i of the irradiation area EA.sub.i, because the correction amount C.sub.i is same amount as the misalignment amount dP.sub.i.
(104) Note that there is a possibility that the operation state of at least one of the N electron beam optical system 12 varies during a period when the wafer W is exposed. When the operation state of at least one of the N electron beam optical system 12 varies, there is a possibility that at least one of misalignment amount dP.sub.1 to the misalignment amount dP.sub.N also varies. Thus, when the operation state of at least one of the N electron beam optical system 12 varies during the period when the wafer W is exposed, the control apparatus 3 may calculate at least one of misalignment amount dP.sub.1 to the misalignment amount dP.sub.N again.
(105) As described above, the exposure apparatus EX in the present embodiment considers the interaction among the plurality of electron beams EB irradiated by the plurality of electron beam optical systems 12, respectively, to expose the wafer W. Namely, the exposure apparatus EX exposes the wafer W and corrects the undesired misalignment (namely, the variation) of the irradiation position of each of the plurality of electron beams EB due to the interaction among the plurality of electron beams EB. Thus, the deterioration of the exposure quality caused by the electron beam EB being irradiated to the positon that is different from the position to which the electron beam EB should be irradiated is reduced appropriately.
(106) Moreover, the exposure apparatus EX in the present embodiment calculates the misalignment amount dP of the irradiation positon of each of the plurality of electron beams EB due to the interaction among the plurality of electron beams EB by using the position misalignment information I that is generated in advance before the wafer W is exposed. Namely, the interaction among the plurality of electron beams EB is not necessarily calculated in parallel with the exposure of the wafer W. Therefore, the exposure apparatus EX is capable of calculating the misalignment amount dP with a relatively small calculation cost. Thus, the exposure apparatus EX is capable of correcting the misalignment of the irradiation position of each of the plurality of electron beams EB due to the interaction among the plurality of electron beams EB in exposing the wafer W.
(107) Moreover, in the present embodiment, the position misalignment information I is generated on the basis of the result of the test exposure actually executed by the exposure apparatus EX. Thus, the relatively highly accurate position misalignment information I that reflects the result of the actual exposure by the actual exposure apparatus EX is generated. However, the position misalignment information I may be generated by a simulation that simulates the operation of the exposure apparatus EX. Even in this case, the relatively highly accurate position misalignment information I is generated depending on an accuracy of the simulation.
(108) (3) Modified Example
(109) Next, a modified example of the exposure system SYS will be described.
(110) (3-1) First Modified Example
(111) In the above described description, the control apparatus 3 adds all of the misalignment amount dP.sub.i1 of the irradiation area EA.sub.i due to the electron beam EB.sub.1, the misalignment amount dP.sub.i2 of the irradiation area EA.sub.i due to the electron beam EB.sub.2, . . . , and the misalignment amount dP.sub.iN of the irradiation area EA.sub.i due to the electron beam EB.sub.N in order to calculate the misalignment amount dP.sub.i of the irradiation area EA.sub.i due to the electron beams EB.sub.1 to EB.sub.N (note that the electron beam EB.sub.i is excluded), when the wafer W is exposed. On the other hand, in the first modified example, the control apparatus 3 calculates the misalignment amount dP.sub.i by adding one portion of the misalignment amounts dP.sub.i1 to dP.sub.iN. As a result, the calculation cost for calculating the misalignment amount dP.sub.i is reduced, compared to a case where the misalignment amount dP.sub.i is calculated by adding all of the misalignment amounts dP.sub.i1 to dP.sub.iN.
(112) The control apparatus 3 extracts at least one misalignment amount dP.sub.ik (note that k is an integer value from 1 to N and is different from i) that satisfies a predetermined extraction criterion from the misalignment amounts dP.sub.i1 to dP.sub.iN after calculating the misalignment amounts dP.sub.i1 to dP.sub.iN. Then, the control apparatus 3 calculates the misalignment amount dP.sub.i by adding the extracted misalignment amount dP.sub.ik.
(113) The predetermined extraction criterion may include a first extraction criterion that “the misalignment amount dP.sub.ij that is equal to or larger than (or larger than) a predetermined amount is extracted as the misalignment amount dP.sub.ik that is to be added to calculate the misalignment amount dP.sub.i”. For example, the first extraction criterion will be described specifically by using an example illustrated in
(114) The predetermined amount that defines the first extraction criterion may be set in advance before the exposure operation of the wafer W is started. Alternatively, the predetermined amount may be set by the control apparatus 3 appropriately during the period when the wafer W is exposed.
(115) The predetermined amount is set from a viewpoint of distinguishing the misalignment amount dP.sub.ij by which the exposure quality is maintained or there is small possibility that the exposure quality is affected even when it is not corrected from the misalignment amount dP.sub.ij by which the exposure quality is affected or there is high possibility that the exposure quality is affected when it is not corrected, for example. As one example, the predetermined amount may be set on the basis of characteristics of the device that should be manufactured by the exposure operation. For example, when the device is manufactured, an allowable maximum value of a position misalignment of the pattern drawn on the wafer W (namely, an allowable maximum value of the misalignment amount of the irradiation position of the electron beam EB) is set in many cases. The predetermined amount may be set on the basis of this allowable maximum value. For example, as described above, the misalignment amount dP.sub.i is calculated by adding the N−1 misalignment amounts dP.sub.i1 to dP.sub.iN. In this case, if each of the misalignment amounts dP.sub.i1 to dP.sub.iN is smaller than a value obtained by dividing the allowable maximum value by N−1, the misalignment amount dP.sub.i is not larger than the allowable maximum value. In other words, the misalignment amount dP.sub.ij that is smaller than the value obtained by dividing the allowable maximum value by N−1 is allowed to be regarded as a small misalignment amount that is allowed to be disregarded compared to the allowable maximum value of the position misalignment of the pattern drawn on the wafer W. Thus, the predetermined amount may be the value obtained by dividing the allowable maximum value by N−1 (or a value that is smaller than the divided value), for example.
(116) The predetermined extraction criterion may include a second extraction criterion that “the misalignment amount dP.sub.ij due to the electron beam EB.sub.j irradiated to the irradiation area EA.sub.j, wherein a distance from the irradiation area EA.sub.j to the irradiation area EA.sub.i is equal to or smaller than a predetermined distance (alternatively, smaller than the predetermined distance), is extracted as the misalignment amount dP.sub.ik that is to be added to calculate the misalignment amount dP.sub.i. Specifically, as described above, the coulomb force acting between the electron beam EB.sub.i and the electron beam EB.sub.j (moreover, the misalignment amount dP.sub.ij due to this coulomb force) is inversely proportional to the square of the distance D.sub.ij between the electron beam EB.sub.i and the electron beam EB.sub.j (namely, the distance between the irradiation area EA.sub.i and the irradiation area EA.sub.j). Therefore, the misalignment amount dP.sub.ij becomes smaller as the distance D.sub.ij becomes larger. Thus, there is a high possibility that the small misalignment amount dP.sub.ij that is allowed to be disregarded (namely, the small misalignment amount dP.sub.ij by which the exposure quality is maintained even when it is corrected) corresponds to the misalignment amount dP.sub.ij due to the electron beam EB.sub.j corresponding to the relatively large distance D.sub.ij. Therefore, the second extraction criterion is different from the first extraction criterion that focuses on the quantity of the misalignment amount dP.sub.ij itself in that the second extraction criterion focuses on any factor (the distance D.sub.ij in this case) that influences the quantity of the misalignment amount dP.sub.ij. However, the first and second extraction criterions are equivalent to each other in the sense that both are extraction criterions for calculating the misalignment amount dP.sub.i without adding the small misalignment amount dP.sub.ij that is allowed to be disregarded.
(117) According to the above described first modified example, an effect that is same as the effect achievable by the above described embodiment is achievable and the calculation cost for calculating the misalignment amount dP.sub.i is reduced
(118) (3-2) Second Modified Example
(119) In the first modified example, the control apparatus 3 calculates all of the misalignment amounts dP.sub.i1 to dP.sub.iN, although the control apparatus 3 adds one portion of the misalignment amounts dP.sub.i1 to dP.sub.iN (namely, the misalignment amount dP.sub.ik extracted on the basis of the predetermined extraction criterion) in order to calculate the misalignment amount dP.sub.i. On the other hand, in the second modified example, the control apparatus does not calculate all of the misalignment amounts dP.sub.i1 to dP.sub.iN. Instead, the control apparatus 3 calculates one portion of the misalignment amounts dP.sub.i1 to dP.sub.iN that should be added to calculate the misalignment amount dP.sub.i (namely, the misalignment amount dP.sub.ik extracted on the basis of the predetermined extraction criterion) and does not calculate another portion of the misalignment amounts dP.sub.i1 to dP.sub.iN that are not necessarily added to calculate the misalignment amount dP.sub.i (namely, another misalignment amount dP.sub.ij other than the misalignment amount dP.sub.ik and it is referred to as a “misalignment amount dP.sub.im (note that m is an integer number from 1 to N and is different from i). As a result, the calculation cost for calculating the misalignment amount dP.sub.i is reduced, compared to a case where the misalignment amount dP.sub.i is calculated by calculating all of the misalignment amounts dP.sub.i1 to dP.sub.iN.
(120) The control apparatus 3 may select the misalignment amount dP.sub.im that is not necessarily added to calculate the misalignment amount dP.sub.i on the basis of the position misalignment information I.sub.i. The control apparatus 3 may select the misalignment amount dP.sub.ik that should be added to calculate the misalignment amount dP.sub.i on the basis of the position misalignment information I.sub.i. Thus, the position misalignment information I may include a first identification information for identifying the misalignment amount dP.sub.im that is not necessarily added to calculate the misalignment amount dP.sub.i among the misalignment amounts dP.sub.i1 to dP.sub.iN. The position misalignment information I may include a second identification information for identifying the misalignment amount dP.sub.ik that should be added to calculate the misalignment amount dP.sub.i among the misalignment amounts dP.sub.i1 to dP.sub.iN. The position misalignment information I may include a third identification information for identifying whether each of the misalignment amounts dP.sub.i1 to dP.sub.iN is either one of the misalignment amount dP.sub.ik and the misalignment amount dP.sub.im.
(121) The misalignment amount dP.sub.im that is not necessarily calculated and the misalignment amount dP.sub.ik that should be calculated may be distinguished from each other from a following viewpoint on the basis of the above described first extraction criterion. Firstly, as described above, the misalignment amount dP.sub.ij is calculated on the basis of the position misalignment information I.sub.i,j. Moreover, as described above, the position misalignment information I.sub.i,j indicates that the misalignment amount dP.sub.ij is proportional to the electrical current amount A.sub.j of the electron beam EB.sub.j and is inversely proportional to the square of the distance D.sub.ij between the electron beam EB.sub.i and the electron beam EB.sub.j. Here, a maximum electrical current amount A.sub.j_max that is allowable as the electrical current amount A.sub.j is usually set by a specification of the exposure apparatus EX. Similarly, an adjustable range the irradiation positions of the electron beam EB.sub.i and the electron beam EB.sub.j (specifically, an adjustable range by the deflector 1222) is also usually set by the specification of the exposure apparatus EX. In this case, the actual electrical current amount A.sub.j is equal to or smaller than the maximum electrical current amount A.sub.j_max. Moreover, the actual distance D.sub.ij is equal to or larger than a minimum distance D.sub.ij_min, determined on the basis of the adjustable range of the irradiation positions of the electron beam EB.sub.i and the electron beam EB.sub.j. As a result, as illustrated in
(122) Here, as illustrated in
(123) Therefore, the control apparatus 3 is capable of determining whether the misalignment amount dP.sub.ij is the misalignment amount dP.sub.ik that should be calculated (namely, added) to calculate the misalignment amount dP.sub.i or the misalignment amount dP.sub.im that is not necessarily calculated (namely, added) to calculate the misalignment amount dP.sub.i on the basis of the maximum misalignment amount dP.sub.ij_max that is calculable at a timing when the position misalignment information I.sub.ij is generated. Namely, the misalignment amount dP.sub.ik that should be calculated and the misalignment amount dP.sub.im that is not necessarily calculated are distinguishable from each other by the control apparatus 3 on the basis of the maximum misalignment amount dP.sub.ij_max. Moreover, the control apparatus 3 is capable of including at least one of the above described first to third identification information in the positon misalignment information I.sub.i,j, because the misalignment amount dP.sub.ik and the misalignment amount dP.sub.im are distinguishable from each other at a timing when the position misalignment information I.sub.ij is generated.
(124) Alternatively, the misalignment amount dP.sub.im that is not necessarily calculated and the misalignment amount dP.sub.ik that should be calculated may be distinguished from each other from a following viewpoint on the basis of the above described second extraction criterion. Firstly, the arrangement itself of the plurality of electron beam optical systems 12 is fixed. Therefore, whether or not the distance D.sub.ij between the electron beam EB.sub.i and the electron beam EB.sub.j (namely, the distance between the irradiation area EA.sub.i and the irradiation area EA.sub.j) is determined regardless of the presence or absence of the positon alignment information I.sub.ij. Thus, the misalignment amount dP.sub.ik that should be calculated and the misalignment amount dP.sub.im that is not necessarily calculated are distinguishable from each other by the control apparatus 3 on the basis of the arrangement itself of the plurality of electron beam optical systems 12 when the position misalignment information I.sub.ij is generated. Moreover, the control apparatus 3 is capable of including at least one of the above described first to third identification information in the positon misalignment information I.sub.ij, because the misalignment amount dP.sub.ik and the misalignment amount dP.sub.im are distinguishable from each other the at a timing when the position misalignment information I.sub.ij is generated.
(125) According to the above described second modified example, an effect that is same as the effect achievable by the above described embodiment is achievable and the calculation cost for calculating the misalignment amount dP.sub.i is reduced
(126) Note that the position misalignment information I.sub.i may not include the position misalignment information I.sub.im when the control apparatus 3 does not calculate the misalignment amount dP.sub.im to calculate the misalignment amount dP.sub.i. Namely, the control apparatus 3 may generate the position misalignment information I.sub.i that does not include the position misalignment information I.sub.im. In this case, the fact that the position misalignment information I.sub.i does not include the position misalignment information I.sub.im corresponds to the first identification information for identifying the misalignment amount dP.sub.im among the misalignment amounts dP.sub.i1 to dP.sub.iN. Namely, when the position misalignment information I.sub.i does not include the position misalignment information I.sub.ij to calculate the misalignment amount dP.sub.ij, the control apparatus 3 may determine that the misalignment amount dP.sub.ij is not necessarily calculated to calculate the misalignment amount dP.sub.i. As a result, the control apparatus 3 does not calculate the misalignment amount dP.sub.ij. In other words, when the position misalignment information I.sub.i includes the position misalignment information I.sub.ij to calculate the misalignment amount dP.sub.ij, the control apparatus 3 may determine that the misalignment amount dP.sub.ij should be calculated to calculate the misalignment amount dP.sub.i. As a result, the control apparatus 3 calculates the misalignment amount dP.sub.ij.
(127) (3-3) Additional Modified Example
(128) The exposure system SYS described with reference to
(129) In the above described description, the exposure apparatus EX adjusts the positon (namely, the position on the wafer W) of each of the irradiation area EA.sub.1 to the irradiation area EA.sub.N on the basis of the position misalignment information I generated in advance before the wafer W is exposed, because the calculation cost for sequentially calculating the interaction between the N electron beams EB to adjust the irradiation area EA.sub.1 to the irradiation area EA.sub.N becomes huge. However, the exposure apparatus EX may sequentially calculate the position misalignments of all of the irradiation area EA.sub.1 to the irradiation area EA.sub.N by sequentially calculating the interaction between the N electron beams EB and adjust the irradiation area EA.sub.1 to the irradiation area EA.sub.N on the basis of the calculated result in parallel with the exposure of the wafer W. Especially, when a processing power of the control apparatus 3 is so high that the position misalignments of all of the irradiation area EA.sub.1 to the irradiation area EA.sub.N are calculable by sequentially calculating the interaction between the N electron beams EB, the exposure apparatus EX may sequentially calculate the position misalignments of all of the irradiation area EA.sub.1 to the irradiation area EA.sub.N in parallel with the exposure of the wafer W.
(130) In the above described description, the control apparatus 3 of the exposure apparatus EX generates the position misalignment information I. However, a control apparatus outside the exposure apparatus EX may generate the position misalignment information I. The outside control apparatus may be integrated with the measurement apparatus for measuring the state of the developed wafer Wt. Alternatively, when the exposure apparatus EX is provided with the measurement apparatus for measuring the state of the developed wafer Wt, a processing for measuring the state of the developed wafer Wt may be executed under the control of the control apparatus 3.
(131) In the above described description, the test exposure (the step S106) by which the electron beam optical system 12.sub.i irradiates the electron beam EB.sub.i in the state where the electron beam optical system 12.sub.j irradiates the electron beam EB.sub.j is executed one time for every combination of the electron beam optical systems 12.sub.i and 12.sub.j, in order to generate the position misalignment information I.sub.ij. Therefore, as illustrated in
(132) In the above described description, the function F2.sub.ij that is one example of the positon misalignment information I.sub.ij includes a linear function that defines the relationship between the misalignment amounts dP.sub.ij and the electrical current amount A.sub.j (namely, a linear function in which the electrical current amount A.sub.j is a variable). However, the function F2.sub.ij may include any function (for example, at least one of a n (note that n is an integer value that is equal to or larger than 2) dimensional function, a fractional function, a logarithmic function, a trigonometric function and an exponent function) that defines the relationship between the misalignment amounts dP.sub.ij and the electrical current amount A.sub.j.
(133) In the above described description, the function F2.sub.ij that is one example of the positon misalignment information I.sub.ij includes a binary fractional function that defines the relationship between the misalignment amounts dP.sub.ij and the irradiation position P.sub.j (specifically, the distance D.sub.ij that is unambiguously determined on the basis of the irradiation position P.sub.j) (namely, a binary fraction function in which distance D.sub.ij is a variable). However, the function F2.sub.ij may include any function (for example, at least one of a linear function, a n-dimensional function, a linear fractional function, a fractional of three or more variables, a logarithmic function, a trigonometric function and an exponent function) that defines the relationship between the misalignment amounts dP.sub.ij and the irradiation position P.sub.j.
(134) In the above described description, the function F2.sub.ij is used as one example of the positon misalignment information I.sub.ij. However, the positon misalignment information I.sub.ij may be any information as long as the positon misalignment information I.sub.ij indicates the relationship among the misalignment amounts dP.sub.ij, the electrical current amount A.sub.j and the irradiation position P.sub.j. For example, the positon misalignment information I.sub.ij may include at least one of a table, a graph, a map and a database.
(135) In the above described description, the electrical current amount A.sub.j and the irradiation position P.sub.j are used as examples of the operation state of the electron beam optical system 12.sub.j that should be set to calculate the positon misalignment information I.sub.ij. However, any first operation state that likely influences the misalignment amounts dP.sub.ij (for example, that likely influences the coulomb force acting between the electron beam EB.sub.i and the electron beam EB.sub.j) may be used as the operation state. In this case, the positon misalignment information I.sub.ij may define a relationship between the misalignment amounts dP.sub.ij and the first operation state. Note that the electrical current amount A.sub.j and the irradiation position P.sub.j are examples of the first operation state, because they influence the coulomb force acting between the electron beam EB.sub.i and the electron beam EB.sub.j. An electrical current amount of the driving electrical current supplied to each of the pair of first coils and the pair of the second coils constituting the deflector 1222 influences the coulomb force acting between the electron beam EB.sub.i and the electron beam EB.sub.j, because the irradiation positon P.sub.j of the electron beam EB.sub.j is adjustable thereby. Therefore, the electrical current amount of the driving electrical current supplied to the deflector 1222 is also one example of the first operation state.
(136) Any second operation state that is actively or passively adjustable by the control of the control apparatus 3 may be used as the operation state. In this case, the positon misalignment information I.sub.ij may define a relationship between the misalignment amounts dP.sub.ij and the second operation state. Note that the electrical current amount A.sub.j and the irradiation position P.sub.j are examples of the second operation state, because they are actively or passively adjustable by the control of the control apparatus 3.
(137) The electrical current amount of the driving electrical current supplied to each of the pair of first coils and the pair of the second coils constituting the deflector 1222 is also usable as the second operation state, because it is actively or passively adjustable by the control of the control apparatus 3. Incidentally, when the electrical current amount of the driving electrical current supplied to the deflector 1222 of the electron beam optical system 12.sub.i varies, a deflected state of the electron beam EB.sub.i by the deflector 1222 also varies and there is a possibility that the irradiation positon P.sub.i of the electron beam EB.sub.i is misaligned unexpectedly.
(138) Any third operation state that is not actively or passively adjustable by the control of the control apparatus 3 and that varies in association with or depending on the control of the control apparatus 3 (in other words, that has a correlation with the control of the control apparatus 3) may be used as the operation state. Especially, the third operation state may be an operation state that has any correlation with the misalignment amounts dP.sub.ij. In this case, the positon misalignment information I.sub.ij may define a relationship between the misalignment amounts dP.sub.ij and the third operation state. A temperature of the electron beam optical system 12 is one example of the third operation state. When the temperature of the electron beam optical system 12 varies, there is a possibility that the electron beam optical system 12 is distorted, and as a result, there is a possibility that the irradiation positon of the electron beam EB is misaligned unexpectedly due to this distortion. Therefore, the temperature of the electron beam optical system 12 has some sort of correlation with the misalignment amounts dP.sub.ij. Note that the temperature of the electron beam optical system 12 may varies depending on a heat generation of the beam optical apparatus 122 (for example, the electromagnetic lens of the beam optical apparatus 122) operating under the control of the control apparatus 3.
(139) Note that the operation state of such as the temperature of the electron beam optical system 12 that is difficult to be directly measured may be estimated on the basis of the misalignment amounts dP.sub.ij. In this case, the positon misalignment information I.sub.ij defines a relationship between the temperature of the electron beam optical system 12 (alternatively, any operation state) and the misalignment amounts dP.sub.i of the electron beam EB.sub.i caused by the temperature.
(140) Any fourth operation state relating to a difference derived from the electron beam optical system 12 may be used as the operation state. In this case, the positon misalignment information I.sub.ij may define a relationship between the misalignment amounts dP.sub.ij and the fourth operation state. An individual difference of a component that constitutes the electron beam optical system 12 (for example, an individual difference of the electromagnetic lens, a shaping diaphragm, an objective lens and the like of the beam optical apparatus 122 and the like) is one example of the fourth operation state. Incidentally, when the control apparatus 3 executes the same control, there is a possibility that the irradiation position of the electron beam EB irradiated by another electron beam optical system 12 is misaligned although the irradiation position of the electron beam EB irradiated by one electron beam optical system 12 is not misaligned, depending on the individual difference of the electron beam optical system 12. Therefore, the fourth operation state is estimated to have some sort of correlation with the misalignment amounts dP.sub.ij.
(141) In the above described description, the positon misalignment information I.sub.ij indicates the relationship among the misalignment amounts dP.sub.ij, the electrical current amount A.sub.j and the irradiation position P.sub.j (namely, the operation state of the electron beam optical system 12.sub.j). However, the positon misalignment information I.sub.ij may indicate the relationship among the misalignment amounts dP.sub.ij, the electrical current amount A.sub.j, the irradiation position P.sub.j, the electrical current amount A.sub.i and the irradiation position P.sub.i (namely, the operation state of the electron beam optical system 12.sub.i). This is because there is a possibility that the coulomb force that acts between the electron beam EB.sub.i and the electron beam EB.sub.j and that causes the misalignment amounts dP.sub.ij also varies when the electrical current amount A.sub.i and the irradiation position P.sub.i (namely, the distance D.sub.ij) vary. Here, the relationship that the coulomb force (furthermore, the misalignment amount dP.sub.ij due to the coulomb force) is proportional to the electrical current amount A.sub.i and the coulomb force (furthermore, the misalignment amount dP.sub.ij) is zero when the electrical current amount A.sub.i is zero never changes. The fact that the coulomb force is inversely proportional to the square of the distance between the electron beam EB.sub.i and the electron beam EB.sub.j (namely, the square of the distance D.sub.ij between the irradiation position P.sub.i and the irradiation position P.sub.j) also never changes.
(142) Thus, the above described relational equation of “dP.sub.ij=F2.sub.ij(A.sub.j, P.sub.j)=(K2.sub.ij×(1/D.sub.ij.sup.2))×(K1.sub.ij×A.sub.j)” is substitutable by a relational equation of “dP.sub.ij=F3.sub.ij(A.sub.j, P.sub.j, A.sub.i, P.sub.i)=(K4.sub.ij×(1/D.sub.ij.sup.2))×(K3.sub.ij×A.sub.j×A.sub.i)” (note that each of K3.sub.ij and K4.sub.ij is a predetermined coefficient).
(143) In the above described description, the positon misalignment information I.sub.ij indicates the relationship among the misalignment amounts dP.sub.ij, the electrical current amount A.sub.j and the irradiation position P.sub.j. Here, as described above, the electrical current amount A.sub.j and the irradiation position P.sub.j are parameters that have a relation with the quantity of the coulomb force acting between the electron beam EB.sub.i and the electron beam EB.sub.j. On the other hand, the coulomb force acting between the electron beam EB.sub.i and the electron beam EB.sub.j depends on an electric field generated around the electron beam optical system 12.sub.j due to the electron beam EB.sub.j. In this case, the electrical current amount A.sub.j and the irradiation position P.sub.j are also parameters that determines a quantity of the electric field generated around the electron beam optical system 12.sub.j due to the electron beam EB.sub.j. Thus, the positon misalignment information I.sub.ij may indicate the relationship between the misalignment amounts dP.sub.ij and the electric field generated around the electron beam optical system 12.sub.j due to the electron beam EB.sub.j.
(144) The exposure apparatus EX may generate an information that indicates any influence from the electron beam EB.sub.j to the electron beam EB.sub.i and use it during the exposure operation, instead of the positon misalignment information I.sub.ij indicating the misalignment amounts dP.sub.ij. For example, an influence that a focus position of the electron beam EB.sub.i varies due to the electron beam EB.sub.j is one example of the influence from the electron beam EB.sub.j to the electron beam EB.sub.i. In this case, the exposure apparatus EX may generate an information that indicates a relationship between an misalignment amount of the focus position of the electron beam EB.sub.i and the operation state of the electron beam optical system 12.sub.j and adjust the focus position of the electron beam EB.sub.i on the basis of this information. The focus position is adjustable by a corrector including a coil for a focus control of the electron beam optical system 12.sub.i. For example, an influence that an irradiation amount (namely, substantially corresponding to the electrical current amount) of the electron beam EB.sub.i varies due to the electron beam EB.sub.j is one example of the influence from the electron beam EB.sub.j to the electron beam EB.sub.i. In this case, the exposure apparatus EX may generate an information that indicates a relationship between a varied amount of the irradiation amount of the electron beam EB.sub.i and the operation state of the electron beam optical system 12.sub.j and adjust the irradiation amount of the electron beam EB.sub.i on the basis of this information.
(145) In the above described description, the exposure system SYS is provided with the exposure apparatus EX that is configured to irradiate the wafer W with the electron beam EB to expose the wafer. W. However, the exposure system SYS may be provided with an exposure apparatus EX that is configured to irradiate the wafer W with any charged particle beam (for example, an ion beam) different from the electron beam EB to expose the wafer. W.
(146) In the above described description, the exposure apparatus EX is a single-beam-type of exposure apparatus in which each electron beam optical system 12 uses the single electron beam EB to draw or transfer the pattern on the wafer W. In this case, the exposure apparatus EX may be a variable-shape-type of exposure apparatus in which each electron beam optical system 12 shapes the cross-sectional plane of the electron beam EB irradiated to the wafer W into the quadrangular shape having a variable size. However, the exposure apparatus EX may be a point-beam-type of exposure apparatus in which each electron beam optical system 12 irradiates the wafer W with the electron beam EB having a spot shape. The exposure apparatus EX may be a stencil-mask-type of exposure apparatus in which each electron beam optical system 12 shapes the electron beam EB into a desired shape by using a stencil mask at which a beam passing hole having a desired shape is formed.
(147) Alternatively, the exposure apparatus EX may be a multi-beam-type of exposure apparatus in which each electron beam optical system 12 uses a plurality of electron beams to draw or transfer the pattern on the wafer W. For example, the exposure apparatus EX may be an exposure apparatus that is configured to draw the pattern on the wafer W by generating the plurality of electron beams through a blanking aperture array having a plurality of apertures and turning on/off the plurality of electron beams independently on the basis of drawn pattern. For example, the exposure apparatus EX may be an exposure apparatus in which each electron beam optical system 12 is provided with a surface-emission-type of electron beam source having a plurality of electron emission parts that emit the plurality of electron beams, respectively.
(148) Alternatively, the exposure apparatus EX may be configured to irradiate the plurality of electron beams EB irradiated by the plurality of electron beam optical systems 12 without having the plurality of electron beam optical systems 12. For example, when the exposure apparatus EX is exposure apparatus that is provided with the surface-emission-type of electron beam source having the plurality of electron emission parts that emit the plurality of electron beams, respectively, the plurality of electron beams emitted from the plurality of electron emission parts correspond to the plurality of electron beams EB irradiated by the plurality of electron beam optical systems 12. Even in this case, the above described technical effect is achieved as long as the interaction among the plurality of electron beams is considered as described above.
(149) The exposure apparatus EX may be a collective-transfer-type of exposure apparatus that is configured to collectively transfer the pattern of one semiconductor chip or the pattern of a plurality of semiconductor chips from a mask to the wafer W. The exposure apparatus EX may be a divided-transfer-type of exposure apparatus that is configured to perform the exposure with a through-put higher than the collective-transfer-type. The divided-transfer-type of exposure apparatus is configured to divide the pattern that is transferred to the wafer W into a plurality of small areas smaller than a size corresponding to one shot area S on a mask and transfer the patterns of the plurality of small areas to the wafer W. Note that there is a reduction-transfer-type of exposure apparatus that is configured to irradiate the electron beam EB to a certain area of a mask having the pattern of one semiconductor chip and reduction-transfer an image of the pattern of the area to which the electron beam EB is irradiated by a projection lens, as the divided-transfer-type of exposure apparatus.
(150) The exposure apparatus EX may be a scanning stepper. The exposure apparatus EX may be a static exposure apparatus such as a stepper. The exposure apparatus EX may be a reduction projection exposure apparatus of a step-and-stitch method that is configured to synthesize at least one portion of one shot area S and at least one portion of another shot area S.
(151) In the above described description, the wafer W is transported in the exposure system SYS in a state where the wafer W is held by the shuttle SHL. However, the wafer W may be transported in the exposure system SYS alone (namely, in a state where the wafer W is not held by the shuttle SHL).
(152) In the above described description, the barrel 11 is suspended and supported by the metrology frame 13 in the electron beam irradiation apparatus 1. However, the barrel 11 may be disposed on a floor in the electron beam irradiation apparatus 1. For example, the barrel 11 may be supported by a bottom surface of the outer frame F (alternatively, a body disposed on the floor) from below. In this case, the electron beam irradiation apparatus 1 may not be provided with the metrology frame 13.
(153) In the above described description, an exposed target for the exposure system SYS is the semiconductor substrate (namely, the wafer W) for manufacturing the semiconductor device. However, the exposed target for the exposure system SYS may be any substrate. For example, the exposure system SYS may be an exposure system for manufacturing an organic electro-luminescence, a thin film magnetic head, an imaging element (CCD and the like), a micro machine or a DNA chip. For example, the exposure system SYS may be an exposure system for drawing a mask pattern on a squared-shaped glass plate or a silicon wafer.
(154) In the above described description, the exposure system SYS is provided with the plurality of exposure apparatuses EX. However, the exposure system SYS may be provided with single exposure apparatus EX instead of the plurality of exposure apparatuses EX. In the above described description, the exposure apparatuses EX1 to EX10 are arranged in two rows in the exposure system SYS. However, the plurality of exposure apparatuses EX may be arranged in a row in the exposure system SYS. Alternatively, the plurality of exposure apparatuses EX may be arranged in three or more rows in the exposure system SYS.
(155) A device such as the semiconductor device may be manufactured through each step illustrated in
(156) At least one portion of the aspect of each embodiment (including each modified example, same applies to this paragraph) described above may be appropriately combined with at least another one portion of the aspect of each embodiment described above. One portion of the aspect of each embodiment described above may not be used. Moreover, the disclosures of all publications and United States patents that are cited in each embodiment described above are incorporated in the disclosures of the present application by reference if it is legally permitted.
(157) The present invention is not limited to the above described embodiment. The present invention can be changed, if desired, without departing from the essence or spirit of the invention that can be read from the claims and the entire specification. A charged particle beam optical apparatus, an exposure apparatus, an exposure method, a control apparatus, a control method, an information generation apparatus, an information generation method and a device manufacturing method, which involve such changes, are also intended to be within the technical scope of the present invention.
DESCRIPTION OF REFERENCE CODES
(158) SYS exposure system EX exposure apparatus ALG alignment apparatus W wafer SHL shuttle EB electron beam EA irradiation area dP misalignment amount A electrical current amount of electron beam P irradiation position of electron beam S shot area 1 electron beam irradiation apparatus 11 barrel 12 electron beam optical system 2 stage apparatus 3 control apparatus