Method for operating a petrol engine, in particular of a motor vehicle, and motor vehicle
11415033 · 2022-08-16
Assignee
Inventors
- Guenter Hay (Fellbach, DE)
- Kai Hoffmann (Stuttgart, DE)
- Tobias Schoeffler (Wernau, DE)
- Michael STILLER (Remseck, DE)
Cpc classification
F01N2560/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2430/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2006
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/9495
PERFORMING OPERATIONS; TRANSPORTING
F01N2900/1402
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2260/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/225
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/0422
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/0093
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1804
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/101
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D53/9454
PERFORMING OPERATIONS; TRANSPORTING
F01N2900/1404
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2270/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1612
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/1475
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for operating a petrol engine, in which air is introduced into an exhaust tract through which exhaust gas from the petrol engine can flow, bypassing the petrol engine, includes introducing the air into the exhaust tract at a point arranged downstream of a first three-way catalytic converter arranged in the exhaust tract and upstream of a second three-way catalytic converter arranged in the exhaust tract downstream of the first three-way catalytic converter, while the petrol engine is operated with a sub-stoichiometric combustion air ratio, where a desulphurization of the second three-way catalytic converter is effected.
Claims
1. A method for operating a petrol engine, comprising the steps of: filling a pressure tank with air and storing the air in the pressure tank; introducing air from the pressure tank into an exhaust tract via an air duct that is different from the exhaust tract and that fluidically connects the pressure tank and the exhaust tract through which exhaust gas from the petrol engine flows, wherein the air is introduced into the exhaust tract at a point disposed downstream of a first three-way catalytic converter disposed in the exhaust tract and upstream of a second three-way catalytic converter disposed in the exhaust tract downstream of the first three-way catalytic converter, while the petrol engine is operated with a sub-stoichiometric combustion air ratio whereby desulphurization of the second three-way catalytic converter is caused; detecting, by way of a temperature sensor located downstream of a valve to block and release the air duct and upstream of a supercritical throttle to introduce air taken from the pressure tank into the exhaust tract, a temperature of the air in the air duct passing from the pressure tank to the exhaust tract; and setting a quantity of air to be introduced into the exhaust tract depending on the detected temperature.
2. The method according to claim 1 further comprising the steps of: determining a degree of sulphurization of the second three-way catalytic converter characterizing a quantity of sulphur contained in the second three-way catalytic converter; and setting a duration during which the air is introduced into the exhaust tract for desulphurization of the second three-way catalytic converter and the petrol engine is operated sub-stoichiometrically depending on the determined degree of sulphurization.
3. The method according to claim 1, wherein a stoichiometric combustion air ratio is set in the exhaust tract downstream of the first three-way catalytic converter and upstream of the second three-way catalytic converter due to the introduction of the air.
4. The method according to claim 1 further comprising the steps of: determining a quantity of air which is introduced into the petrol engine and a quantity of fuel introduced into the petrol engine; and setting a combustion air ratio with which the petrol engine is operated depending on the determined quantity of air and quantity of fuel.
5. The method according to claim 4 further comprising the steps of: detecting by a lambda probe disposed upstream of the first three-way catalytic converter a value characterizing a residual oxygen content in the exhaust gas; and correcting the set combustion air ratio depending on the detected value characterizing the residual oxygen content in the exhaust gas.
6. The method according to claim 1 further comprising the steps of: detecting by a lambda probe disposed downstream of the second three-way catalytic converter and/or by a nitrogen oxide sensor disposed downstream of the second three-way catalytic converter a residual oxygen value characterizing a residual oxygen content in the exhaust gas; and setting the quantity of air to be introduced into the exhaust tract depending on the detected residual oxygen value.
7. The method according to claim 1 further comprising the steps of: detecting by a nitrogen oxide sensor disposed downstream of the second three-way catalytic converter a nitrogen oxide value characterizing a nitrogen oxide content in the exhaust gas; and setting the quantity of air to be introduced into the exhaust tract depending on the detected nitrogen oxide value.
8. The method according to claim 1, wherein for the desulphurization, a temperature of at least 600 degrees Celsius is effected in the second three-way catalytic converter.
9. A motor vehicle which is configured to perform the method according to claim 1.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE DRAWINGS
(10)
(11) In addition, the petrol engine 10 comprises an exhaust gas turbocharger 20, which has a compressor 22 arranged in the intake tract 16 and a turbine 24. By means of the compressor 22, the combustion air flowing through the intake tract 16 is compressed. Due to the compressing, the combustion air is heated. In order to still implement a particularly high degree of charging, a charge air cooler 26 is arranged in the intake tract 16 downstream of the compressor 22 and upstream of the combustion chambers 14, by means of which charge air cooler the compressed combustion air is cooled.
(12) The petrol engine 10 also has an exhaust tract 28, also referred to as an exhaust system, through which exhaust gas from the petrol engine 10, i.e., exhaust gas from the combustion chambers 14, can flow or flows. The turbine 24 can be driven in the exhaust tract 28 and can be driven by the exhaust gas flo % ing through the exhaust tract 28. Since the compressor 22 is driven by the turbine 24 and the turbine 24 is driven by the exhaust gas flowing through the exhaust tract 28, energy contained in the exhaust gas is used to compress the air.
(13) During the method and in particular during the fired operation, the petrol engine 10, in particular the combustion chambers 14, are supplied with a fuel to operate the petrol engine 10. The preferably gaseous fuel is thus introduced into the petrol engine 10, in particular into the combustion chambers 14. In particular, the fuel is injected or blown directly into the petrol engine 10, in particular into the combustion chambers 14. This results in a respective fuel-air-mixture emerging in the petrol engine 10, in particular in the respective combustion chamber 14, during the fired operation, the mixture then being ignited, in particular by spark ignition, and thereby combusted. The fuel-air-mixture comprises at least the fuel which is introduced into the petrol engine 10, and the combustion air which is introduced into the petrol engine 10.
(14) In the method, a so-called secondary air injection is carried out. During the secondary air injection, air is introduced, in particular fed, into the exhaust tract 28, bypassing the petrol engine 10, i.e., bypassing the combustion chambers 14. The air, which bypasses the petrol engine 10, in particular all combustion chambers of the petrol engine 10, and is introduced into the exhaust tract 28, bypassing the petrol engine 10 or bypassing the or all combustion chambers 14 of the petrol engine 10, is also referred to as secondary air. The feature that the secondary air bypasses the petrol engine 10 or its combustion chambers 14 is to be understood to mean that the secondary air does not flow through the combustion chambers 14 and thus does not participate in the combustion processes taking place in the petrol engine 10. The secondary air thus differs from the combustion air in particular in that the secondary air does not flow through the combustion chambers 14, wherein the combustion air is introduced into the combustion chambers 14.
(15) In order to be able to implement particularly low-emission operation of the petrol engine 10, a first three-way catalytic converter 30, also referred to as a pre-catalytic converter or pre-cat, and a second three-way catalytic converter 32, also referred to as a main cat or main catalytic converter, are arranged in the exhaust tract 28, wherein the exhaust gas can or does flow through the three-way catalytic converters 30 and 32. Here, the three-way catalytic converters 30 and 32 are arranged downstream of the turbine 24, wherein the main catalytic converter is arranged downstream of the pre-catalytic converter. The exhaust gas flowing through the exhaust tract 28 thus first flows through the pre-catalytic converter and then through the main catalytic converter. During the process, the air is introduced or fed into the exhaust tract 28 and thus into the exhaust gas flowing through the exhaust tract 28 at a point S, also referred to as the introduction point or the entry point, wherein the point S is arranged downstream of the pre-catalytic converter and upstream of the main catalytic converter in the direction of flow of the exhaust gas flowing through the exhaust tract 28. Preferably, the point S is arranged closer to the pre-catalytic converter than to the main catalytic converter with respect to the direction of flow of the exhaust gas flowing through the exhaust tract 28. By carrying out the secondary air injection, in the course of which the secondary air is introduced at the point S into the exhaust tract 28, a desulphurisation of the second three-way catalytic converter 32 (main catalytic converter) is effected. In the desulphurisation process, the main catalytic converter is desulphurized. This means that at least a part of the sulphur initially present in the main catalytic converter is detached from the main catalytic converter and subsequently removed. During the process, the secondary air injection is carried out, i.e., during the process, the secondary air is injected into the exhaust tract 28 at the point S, while the petrol engine 10 is operated with a sub-stoichiometric, i.e., rich combustion air ratio. In other words, a rich operation of the petrol engine 10, also known as rich operation, is carried out during the secondary air injection, such that the respective fuel-air mixture, which is formed in the respective combustion chamber 14 during fired operation, is a rich mixture.
(16) With the secondary air injection, the fuel-air mixture is stoichiometrically set to lambda λ=1. If the fuel-air mixture is too poor desulphurisation would not take place, whereas a fuel-air mixture which is too rich leads to the formation of hydrogen sulphide. The combustion air ratio, also referred to as lambda, must be conducted within an extremely small corridor. Here, the combustion air ratio with which the petrol engine 10 is operated should not be less than 0.95 and not greater than 1.0.
(17) The desulphurisation of the main catalytic converter can be effected, for example, from a certain temperature of the main catalytic converter or in the main catalytic converter and thus, for example, from a certain temperature of the exhaust gas, wherein this certain temperature is, for example, at least 600 degrees Celsius or more. This certain temperature is also referred to as the regeneration temperature, as the desulphurisation can also be referred to as regeneration. The maximum permissible engine outlet temperature at which the exhaust gas flows out of the combustion chamber, for example, the maximum possible exothermic effect caused by uncombusted hydrocarbons contained in the exhaust tract 28, for example in the main catalytic converter, and a distance between the main catalytic converter and the pre-catalytic converter, in particular in the direction of flow of the exhaust gas, determine the actual regeneration temperature which is at least necessary for the desulphurisation of the main catalytic converter. The above-mentioned distance between the three-way catalytic converters 30 and 32, also referred to as catalytic converters, runs in the direction of flow of the exhaust gas flowing through the exhaust tract 28, wherein the distance and, if appropriate, the flow guidance define any temperature loss and any damping of maximum temperature peaks by increased thermal inertia. Preferably, pipes of the exhaust tract 28, through which the exhaust gas can flow, and the catalytic converters are thermally insulated in order to keep heat losses as low as possible.
(18) By way of example, if the secondary air injection is carried out at a point upstream of the pre-catalytic converter, the secondary air injection during a cold start or during a warm-up phase of the internal combustion engine following a cold start of the internal combustion engine is not suitable, for example, for desulphurizing the main catalytic converter.
(19) By way of example, if the petrol engine 10 is operated richly, i.e., the combustion air ratio with which the petrol engine 10 is operated in its fired mode is a sub-stoichiometric combustion air ratio of less than one, not all the fuel introduced into the petrol engine 10 will be combusted in the petrol engine 10 or the engine housing 12, but only a first part of the fuel introduced into the petrol engine 10 will be combusted in the petrol engine 10. A second part of the fuel, different from the first part, is not combusted in the petrol engine 10 and thus represents an uncombusted fuel which comprises uncombusted hydrocarbons and enters the exhaust tract 28 in the uncombusted state. If secondary air injection now takes place upstream of the pre-catalytic converter and downstream of the combustion chambers 14, the second part of the fuel or the uncombusted fuel contained in the exhaust tract 28 is combusted with the secondary air upstream of and/or in particular in the pre-catalytic converter, whereby the pre-catalytic converter is subjected to high thermal stress.
(20) However, since it is now provided in the petrol engine 10 shown in
(21) The second combustion air ratio is formed in particular by the uncombusted fuel contained in the exhaust tract 28 and by the secondary air, such that the secondary air and the uncombusted fuel form a mixture which is converted exothermically by the main catalytic converter and in particular in the main catalytic converter. This results in a particularly high temperature in the main catalytic converter, in particular in its substrate. In this way, such a high temperature can be set in the main catalytic converter that the main catalytic converter is desulphurized. The desulphurisation is then possible, for example, as soon as the engine has warmed up or when the catalytic converters have reached their start-up temperature which is also referred to as light-off temperature.
(22) The introduction of the secondary air into the exhaust tract 28 is also referred to as metering or air metering, for example. By way of example, the air metering is designed for a required or advantageous temperature increase. Minimal fluctuations and tolerances are covered by a target temperature range. Once the secondary air injection has been switched on and the rich operation of the combustion engine has been activated, a temperature increase occurs in the main catalytic converter, in particular after a delay. A period of time, during which the secondary air is injected into the exhaust tract 28 and the petrol engine is operated with a sub-stoichiometric combustion air ratio and with rich operation, depends, for example, on a degree of sulphurization of the main catalytic converter, wherein, for example, a state of the main catalytic converter is monitored by means of a calculation model also referred to as calculation catalytic converter model. The calculation model, which is also simply referred to as a model, triggers the desulphurisation of the main catalytic converter, for example, and monitors its execution or the aforementioned duration. If desulphurisation is interrupted prematurely, for example by switching off the engine and/or by some other fault, a repeat of the desulphurisation is triggered after a restart.
(23) By way of example, a quantity of combustion air and a quantity of fuel which is introduced into the respective combustion chamber 14 during fired operation is determined, in particular calculated and/or detected. By way of example, the engine lambda is set depending on the determined quantity of combustion air, also referred to as the air quantity, and depending on the quantity of fuel, also referred to as the fuel quantity, which is introduced into the petrol engine 10 during fired operation, and in particular corrected by means of a lambda probe 34 arranged upstream of the pre-catalytic converter. By way of example, the lambda probe 34 and a second lambda probe 36 are arranged [in] the exhaust tract 28, wherein the lambda probe 34 is arranged downstream of the combustion chambers 14 and upstream of the pre-catalytic converter, and the lambda probe 36 is arranged upstream of the main catalytic converter and downstream of the pre-catalytic converter. The lambda probe 34 is designed as a broadband lambda probe, for example, wherein the lambda probe 36 is designed as a jump lambda probe, for example. In particular, the engine lambda, which is set, in particular pre-set, depending on the determined air quantity and depending on the determined fuel quantity, is corrected using the lambda probe 34. In the process, for example, the lambda probe 34 detects at least one value characterising a residual oxygen content in the exhaust gas, wherein the engine lambda, which is initially set depending on the determined air quantity and depending on the determined fuel quantity, is corrected depending on the determined or detected value. By means of the jump lambda probe the stoichiometric mixture, for example, can be subsequently corrected in the per mil range, and in addition, the oxygen storage capacity of the respective catalytic converter of the respective catalytic converter can be monitored. If, for example, the secondary air injection is carried out, the jump lambda probe is deactivated and, with reference to the lambda probes 34 and 36, only the lambda probe 34 is used, for example, in particular to set the engine lambda, in particular to less than one.
(24) The engine lambda, which is preferably less than one, is also referred to as the target lambda and is illustrated, for example, by an arrow 38 in
(25) The device 46 further comprises a pressure sensor 56 arranged, for example, in the duct 50, by means of which a pressure of the secondary air in the duct 50 and thus upstream of the point S, for example, is detected. The pressure sensor 56 provides, for example, at least one signal, which is in particular electrical, which characterises the pressure detected by means of the pressure sensor 56. In particular, the pressure sensor 56 can be used to determine exactly the quantity or mass of the secondary air that is introduced into the exhaust tract 28. Furthermore, the device 46 comprises a temperature sensor 58, by means of which a temperature of the secondary air in the duct 50 is detected. The temperature sensor 58 provides, for example, at least one signal, which is in particular electrical, which characterises the temperature of the secondary air in the duct 50, as detected by means of the temperature sensor 58. By means of the temperature sensor 58, the device 46, also referred to as the air system, is monitored, for example for leakages. In addition, the temperature sensor 58 is used, for example, to carry out on-board diagnostics (OBD).
(26) Furthermore, a further temperature sensor 60 is provided in the exhaust tract 28 downstream of the main catalytic converter, by means of which temperature sensor, for example, a temperature prevailing in the exhaust tract 28 downstream of the main catalytic converter, in particular of the exhaust gas, is detected. The temperature sensor 60 provides, for example, at least one signal, which is in particular electrical, which characterises the temperature detected by the temperature sensor 60.
(27) It can be seen from
(28) The quantity of secondary air is determined by pressure measurement. i.e., depending on the pressure detected by the pressure sensor 56. Furthermore, the quantity or mass of the secondary is determined, for example, by the appropriate design of the throttle 52. In the supercritical range, the mass or quantity of the secondary air is proportional to its pressure, which makes it possible to determine the air quantity or air mass precisely.
(29) The pre-catalytic converter and the air metering system are preferably designed to be attached to the engine, which can be seen from
(30) It can be seen from
(31)
(32)
(33) In the described manner, a strong temperature increase in the main catalytic converter can be implemented, wherein this temperature increase is also referred to as the aforementioned temperature rise and results from the fact that the secondary air reacts or combusts exothermically with the uncombusted fuel contained in the exhaust tract 28. This creates advantageous conditions for the regeneration of a particulate filter 80, in particular one downstream of the main catalytic converter.
(34) Alternatively or additionally, the nitrogen oxide sensor 78, for example, offers the possibility of monitoring a so-called conversion window or a conversion region within which, for example, the main catalytic converter is desulphurized, correcting the first combustion air ratio and/or the second combustion air ratio and controlling the emissions. This is illustrated, for example, in
(35) Finally,