Multi-junction light energy conversion element, device comprising the same, and fabrication method of SnZn2N2
11417784 · 2022-08-16
Assignee
Inventors
- Koki UENO (Osaka, JP)
- RYOSUKE KIKUCHI (Osaka, JP)
- TORU NAKAMURA (Osaka, JP)
- Takahiro Kurabuchi (Osaka, JP)
- Yasushi Kaneko (Tokyo, JP)
- Kazuhito Hato (Osaka, JP)
- Fumiyasu Oba (Kanagawa, JP)
- Yu Kumagai (Kanagawa, JP)
Cpc classification
H01L31/032
ELECTRICITY
Y02E10/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01B21/0612
CHEMISTRY; METALLURGY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01P2002/72
CHEMISTRY; METALLURGY
C01P2002/77
CHEMISTRY; METALLURGY
International classification
H01L31/032
ELECTRICITY
Abstract
The present disclosure is to provide a multi-junction light energy conversion element including a material having a band gap suitable for a light energy conversion layer located upstream in an incidence direction of light. The present disclosure provides a light energy conversion element, comprising a first light energy conversion layer containing SrZn.sub.2N.sub.2 and a second light energy conversion layer containing an light energy conversion material. The light energy conversion material has a narrower band gap than the SrZn.sub.2N.sub.2.
Claims
1. A light energy conversion device, comprising: a light energy conversion element; a first electrode; and a second electrode, wherein the light energy conversion element, consisting of: a first light energy conversion layer as a single layer containing SrZn.sub.2N.sub.2; and a second light energy conversion layer containing an light energy conversion material, wherein the light energy conversion material has a narrower band gap than the SrZn.sub.2N.sub.2, the first light energy conversion layer of the light energy conversion element is present between the second light energy conversion layer of the light energy conversion element and the second electrode, the second light energy conversion layer of the light energy conversion element is present between the first light energy conversion layer of the light energy conversion element and the first electrode, and the second electrode is an electric conductor having a transparency such that light travels through the second electrode.
2. A light energy conversion device, comprising: a light energy conversion element; a first electrode; and a second electrode, wherein the light energy conversion element, consisting of: a first light energy conversion layer as a single layer containing SrZn.sub.2N.sub.2; a second light energy conversion layer containing an light energy conversion material; and a joint layer provided between the first light energy conversion layer and the second light energy conversion layer, wherein the light energy conversion material has a narrower band gap than the SrZn.sub.2N.sub.2, the first light energy conversion layer of the light energy conversion element is present between the second light energy conversion layer of the light energy conversion element and the second electrode, the second light energy conversion layer of the light energy conversion element is present between the first light energy conversion layer of the light energy conversion element and the first electrode, and the second electrode is an electric conductor having a transparency such that light travels through the second electrode.
3. The device according to claim 1, wherein the second electrode is located upstream of the light energy conversion element in an incidence direction of the light.
4. The device according to claim 1, wherein the light is sunlight.
5. The light energy conversion element according to claim 1, wherein the second light energy conversion layer of the light energy conversion element is a single layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(12) Hereinafter, the embodiments of the present disclosure will be described.
First Embodiment
(13)
(14) The element 100 shown in
(15) A first light energy conversion material included in the first light energy conversion layer 110 located upstream in the incidence direction of the light is required to have an appropriate band gap. A second light energy conversion material included in the second light energy conversion layer 120 located downstream in the incidence direction of the light is also required to have an appropriate band gap. The first light energy conversion material has a band gap of, for example, not less than 1.5 eV and not more than 2.2 eV. The second light energy conversion material has a band gap of, for example, not less than 0.8 eV and not more than 1.5 eV.
(16) The first light energy conversion layer 110 contains SrZn.sub.2N.sub.2 as the first light energy conversion material. SrZn.sub.2N.sub.2 has the above-mentioned appropriate band gap as the first light energy conversion material.
(17) The second light energy conversion layer 120 contains the second light energy conversion material having a narrower band gap than the first light energy conversion material. The difference between the band gaps of the first and second light energy conversion materials may be not less than 0.2 eV and not more than 1.0 eV. An example of the second light energy conversion material is Si.
(18) In
(19) The element 100 shown in
(20) Hereinafter, SrZn.sub.2N.sub.2 which is used as the first light energy conversion material will be described.
(21)
(22) The effective mass of the electron was calculated from state density under a presumption that the bottom of the conduction band in energy distribution was parabolic. Likewise, the effective mass of the hole was calculated from state density under a presumption that the top of the valence band in energy distribution was parabolic. The light absorption coefficient spectrum was calculated from a dielectric function calculated on the basis of first principles calculation. Table 1 shows the band gap of SrZn.sub.2N.sub.2, the effective mass of the electron, and the effective mass of the hole, all of which were calculated as above. Table 1 also shows a light absorption coefficient at the energy which is larger than the band gap by 0.2 eV. As well known in the technical field, in this description, the phrase “light absorption coefficient at the energy which is larger than the band gap by 0.2 eV” is calculated on the basis of a graph (not shown) of the light absorption coefficient spectrum calculated above. The horizontal axis and the vertical axis in the graph represent the energy and the light absorbance, respectively. If the energy is equal to the band gap, the light absorbance is zero. “The light absorption coefficient at the energy which is larger than the band gap by 0.2 eV” is the light absorbance which corresponds to the energy which is larger than the band gap by 0.2 eV. With regard to the effective mass of the electron, in Table 1, a ratio of the effective mass of the electron (me*) to the static mass of the electron (m0) is shown. In other words, the ratio (me*/m0) is shown in Table 1 as the effective mass of the electron. With regard to the effective mass of the hole, in Table 1, a ratio of the effective mass of the hole (mh*) to the static mass of the electron (m0) is shown. In other words, the ratio (mh*/m0) is shown in Table 1 as the effective mass of the hole.
(23) As is clear from Table 1, SrZn.sub.2N.sub.2 has a band gap suitable as a material of the light energy conversion layer which is located upstream in the incidence direction of the light and included in the multi-junction light energy conversion element such as a solar cell device or a solar water splitting device. Furthermore, electrons and holes excited by light are required to migrate to the electrodes without deactivation in the light energy conversion element. Alternately, electrons and holes excited by light are required to reach interfaces on which chemical reactions occur. For this reason, in the light energy conversion material, it is desirable that both the effective mass of the electron and the effective mass of the hole are small. For example, a ratio of the effective mass of the electron to the static mass of the electron is less than 1.5. Hereinafter, the ratio of the effective mass of the electron to the static mass of the electron is referred to as an effective mass ratio of the electron. Likewise, for example, a ratio of the effective mass of the hole to the static mass of the electron is less than 1.5. Hereinafter, the ratio of the effective mass of the hole to the static mass of the electron is referred to as an effective mass ratio of the hole. It is desirable that both the effective mass ratio of the electron and the effective mass ratio of the hole are less than 1.5. SrZn.sub.2N.sub.2 has an effective mass ratio of the electron of less than 1 and an effective mass ratio of the hole of less than 1. Therefore, SrZn.sub.2N.sub.2 has a significantly small effective mass as a semiconductor material. In addition, SrZn.sub.2N.sub.2 has a large light absorption coefficient of more than 1×10.sup.4 cm.sup.−1 at the energy which is larger than the band gap by 0.2 eV.
(24) Besides, as a result of the mixture of 3d orbital of Zn and 2p orbital N, a top of a valence band is composed of anti-boding orbital. If a defect is introduced in a material having such an electron structure, it is expected that deep level is not formed and that shallow level is formed in the material. The deep level serves as a recombination site of carriers to affect adversely on carrier transportation property. Hence, desirably, the material of the light energy conversion element has a property that the shallow level is formed even if the defect is present.
(25) As above, SrZn.sub.2N.sub.2 is significantly potential as a material of a light energy conversion element. In other words, if SrZn.sub.2N.sub.2 is used as the first light energy conversion layer of the multi-junction light energy conversion element, sunlight having appropriate wavelengths is absorbed efficiently in the multi-junction light energy conversion element. As a result, the multi-junction light energy conversion element exhibits an excellent carrier transportation property. In this way, the multi-junction light energy conversion element achieves high energy conversion efficiency.
(26) TABLE-US-00001 TABLE 1 Light Absorption Coefficient at the energy Chemical Band gap Effective Mass which is larger than band Formula [eV] me*/m0 mh*/m0 gap by 0.2 eV [cm .sup.−1] SrZn.sub.2N.sub.2 1.61 0.024 0.63 1.5 × 10.sup.4
(27) Next, the fabrication method of SrZn.sub.2N.sub.2 will be described.
(28) One example of the fabrication method of SrZn.sub.2N.sub.2 comprises the following step.
(29) (a) sintering a starting material containing Sr and Zn in a gas containing nitrogen atoms to provide SrZn.sub.2N.sub.2.
(30) In the above-mentioned fabrication method, SrZn.sub.2N.sub.2 is synthesized. A synthesis method of SrZn.sub.2N.sub.2 has not yet reported. In addition, the above-mentioned fabrication method does not comprise a complicated step. So, the above-mentioned fabrication method does not require a special device. The above-mentioned fabrication method allows SrZn.sub.2N.sub.2 to be produced in a large scale. Therefore, the above-mentioned fabrication method allows SrZn.sub.2N.sub.2 to be produced at low cost.
(31) The starting material is not limited. An example of the staring material is a metal (i.e., Sr or Zn), an alloy (e.g., SrZn.sub.2 or SrZn.sub.13), an oxide (e.g., ZnO or SrO), a composite oxide (e.g., SrZnO.sub.2), a nitride (e.g., Zn.sub.3N.sub.2 or Sr.sub.3N.sub.2), a metal salt (e.g., a metal carbonate or a metal chloride), or a composite material thereof. The starting material may be a metal material of the metal, the alloy, and the composite thereof. In addition, the shape of the starting material is not limited. An example of the shape of the starting material is bulk or powder. Alternatively, a film formed on a substrate may contain the starting material.
(32) During the synthesis of a nitride, since a nitrogen molecule is usually poor to react, it is desirable that chemical potential of nitrogen and/or reactivity of the starting material are/is raised. Hereinafter, the chemical potential of nitrogen is referred to as nitrogen potential. As is clear from
(33) As above described, a film formed on a substrate may contain the starting material. The film formed on the substrate is nitrided to form SrZn.sub.2N.sub.2 directly on the substrate, namely, to form the first light energy conversion layer of the multi-junction light energy conversion element easily.
(34) The gas which contains nitrogen atoms and is used to nitride the starting material is not limited. An example of the gas is nitrogen molecule (i.e., N.sub.2), ammonia (i.e., NH.sub.3), or hydrazine (i.e., H.sub.2NNH.sub.2). Ammonia is suitably used, since the starting material is nitrided easily with ammonia, which is commercially available at a low cost. Nitriding process using a gas containing nitrogen atoms can be performed at an atmospheric pressure. Unlike nitriding process performed under vacuum or at high pressure, complicated steps and facilities are not necessary for the nitriding process performed at an atmospheric pressure. Therefore, SrZn.sub.2N.sub.2 can be fabricated at a low cost.
(35) Sintering temperature is high, for example, to provide high nitride potential. However, since a Zn metal has a high vapor pressure, the Zn metal may be evaporated during the sintering at high temperature. Hence, the sintering temperature is, for example, not less than 300 degrees Celsius and not more than 700 degrees Celsius, or not less than not less than 500 degrees Celsius and not more than 600 degrees Celsius, to provide a compound having a composition formula of SrZn.sub.2N.sub.2 easily. Since Zn is hardly evaporated within a temperature range of not less than 500 degrees Celsius and not more than 600 degrees Celsius, Zn contributes to the reaction at such a temperature range. Within such a temperature range, an ammonia gas is desirably used as a gas containing nitrogen atoms, since the ammonia gas nitrides the starting material easily.
Second Embodiment
(36)
(37) In the device 200, the element 100 is irradiated with light to convert the light into electric energy. In the device 200 shown in
(38) When the device 200 is irradiated with light, the light travels through the second electrode 210. Then, the light having a short wavelength which corresponds to the band gap of SrZn.sub.2N.sub.2 is absorbed by SrZn.sub.2N.sub.2, which serves as the first light energy conversion material in the first light energy conversion layer 110. The light having a long wavelength which has traveled through the first light energy conversion layer 110 is absorbed by the second light energy conversion material in the second light energy conversion layer 120. Light energy absorbed in the first light energy conversion layer 110 and the second light energy conversion layer 120 is converted into electric energy. Subsequently, the electric energy is taken out from the first electrode 130 and the second electrode 210.
Third Embodiment
(39)
(40) The electrode 310 is electrically connected to the first electrode of the element 100 through an electric wire 320.
(41) The liquid 330 is water or an electrolyte solution. The electrolyte solution is acidic or alkaline. An example of the electrolyte solution is a sulfuric acid aqueous solution, a sulfuric sodium aqueous solution, a sodium carbonate aqueous solution, a phosphate buffer solution, or a boric acid buffer solution.
(42) The container 340 contains the element 100, the electrode 310, and the liquid 330. The container 340 is, for example, transparent. In particular, at least a part of the container 340 may be transparent in such a manner that light travels from the outside of the container 340 to the inside of the container 340.
(43) When the element 100 is irradiated with light, oxygen or hydrogen is generated on the surface of the element 100 and hydrogen or oxygen is generated on the surface of the electrode 310. Light such sunlight travels through the container 340 to reach the element 100. Electrons and holes are generated in the conduction band and the valence band of the light energy conversion material contained in the first light energy conversion layer 110 and the second light energy conversion layer 120 in which the light has been absorbed, respectively. These generated electrons and holes cause water splitting reaction. In a case where the semiconductor contained as the light energy conversion material of the element 100 is an n-type semiconductor, water is split on the surface of the element 100 as shown in the following reaction formula (I) to generate oxygen. In the case, hydrogen is generated on the surface of the electrode 310 as shown in the following reaction formula (II). In a case where the semiconductor contained as the light energy conversion material of the element 100 is a p-type semiconductor, water is split on the surface of the electrode 310 as shown in the following reaction formula (I) to generate oxygen. In the case, hydrogen is generated on the surface of the element 100 as shown in the following reaction formula (II).
4h.sup.++2H.sub.2O.fwdarw.O.sub.2↑+4H.sup.+ (I) (h.sup.+ represents a hole.)
4e.sup.−+4H.sup.+.fwdarw.2H.sub.2↑ (II)
(44) In the device 300 shown in
(45) The device according to the present disclosure is not limited to the configuration shown in
EXAMPLES
(46) Hereinafter, the multi-junction light energy conversion element according to the present disclosure will be described in more detail with reference to the following examples.
Inventive Example 1
(47) A SrZn.sub.2 alloy (product of Kojundo Chemical Laboratory Co., Ltd.) was grounded in a mortar. Subsequently, coarse particles were removed with a 100 micrometer mesh filter to provide SrZn.sub.2 fine particles. The SrZn.sub.2 fine particles (1.0 gram) were put in a vessel of an alumina boat (made of 99.6% Al.sub.2O.sub.3). The alumina boat vessel was loaded into a Tammann tube furnace formed of alumina. The inside of the furnace was evacuated. N.sub.2 was supplied to the inside of the furnace in such a manner that the pressure in the inside of the furnace was adjusted to an atmospheric pressure. Then, NH.sub.3 was supplied to the inside of the furnace at a rate of 1,000 milliliters/minute for 1 hour to replace the gas contained in the furnace with NH.sub.3. The heat in the furnace was started at a temperature increase rate of 100 degrees Celsius/hour. While an NH.sub.3 gas was supplied into the furnace at a rate of 1,000 milliliters/minute, the SrZn.sub.2 fine particles were sintered at an atmospheric pressure at a holding temperature of 600 degrees Celsius for a holding period of 10 hours. Subsequently, the sintered SrZn.sub.2 fine particles were cooled to room temperature, and then, the gas contained in the inside of the furnace was completely replaced with N.sub.2. Finally, the product was taken from the furnace.
(48)
(49) The X-ray diffraction pattern of the standard of SrZn.sub.2N.sub.2 was simulated as below. The peaks of SrZn.sub.2N.sub.2 were calculated using software (Visualization for Electronic and STructual Analysis, hereinafter, referred to as “VESTA”) on the basis of the structure of SrZn.sub.2N.sub.2 calculated from the first principles calculation. The thus-calculated peaks of SrZn.sub.2N.sub.2 were peaks at temperature of absolute zero. The lattice constant of SrZn.sub.2N.sub.2 was calculated from the peaks of the structure of SrZn.sub.2N.sub.2 at temperature of absolute zero with a least squares method. The calculated lattice constant is a=b=0.6122 nanometers and c=0.6224 nanometers. Peaks of the structure of SrZn.sub.2N.sub.2 at room temperature were simulated on the basis of the thus-calculated lattice constant.
(50) As understood from
(51)
Comparative Example 1
(52) In an N.sub.2-atmospheric glove box, Zn.sub.3N.sub.2 powder (product of Alfa Aesar) and Sr.sub.3N.sub.2 powder (product of Kojundo Chemical Laboratory Co., Ltd.) were mixed in a mortar. The molar ratio of Zn.sub.3N.sub.2:Sr.sub.3N.sub.2 was 2:1. The powder mixture was put into a silicon tube in which one end was closed and the other end was open. The silicon tube had an external diameter of 13 millimeters and an internal diameter of 10 millimeters. A balloon was attached to the other end of the silicon tube to maintain airtightness in the silicon tube. The silicon tube was moved from the N.sub.2-atmospheric grove box, and then, the other end of the silicon tube was melt with a gas burner. In this way, the other end of the silicon tube was sealed to provide an ample in which the powder mixture and N.sub.2 were put. The provided ample was loaded into an electric furnace. The powder mixture was heated at a temperature increase rate of 10 degrees Celsius/minute. The powder mixture was sintered at atmospheric pressure at temperature of 600 degrees Celsius for three days. Finally, the sintered powder mixture was cooled naturally.
(53)
(54) Note that the starting material in the inventive example 1 was SrZn.sub.2; however, SrZn.sub.2N.sub.2 is provided in a case of using SrZn.sub.13 as a starting material.
INDUSTRIAL APPLICABILITY
(55) The multi-junction light energy conversion element according to the present disclosure includes a material having a band gap suitable for a light energy conversion layer located upstream in an incidence direction of light. Hence, the multi-junction light energy conversion element according to the present disclosure can be used for a device such as a solar cell or solar water splitting.
REFERENTIAL SIGNS LIST
(56) 100: Multi-junction light energy conversion element 110: First light energy conversion layer 120: Second light energy conversion layer 130: First electrode 200: Device 210: Second electrode 300, 400: Device 310: Electrode 320: Electric wire 330: Solution 340: Container 500: Light