N-POLAR III-N SEMICONDUCTOR DEVICE STRUCTURES
20220223429 · 2022-07-14
Assignee
Inventors
- Brian Romanczyk (Santa Barbara, CA, US)
- Emmanuel Kayede (Santa Barbara, CA, US)
- Wenjian Liu (Santa Barbara, CA, US)
- Islam Sayed (Goleta, CA, US)
- Umesh K. Mishra (Montecito, CA, US)
Cpc classification
H01L29/66462
ELECTRICITY
H01L29/045
ELECTRICITY
H01L21/28264
ELECTRICITY
H01L29/205
ELECTRICITY
H01L29/417
ELECTRICITY
H01L29/7786
ELECTRICITY
H01L29/4236
ELECTRICITY
H01L29/1066
ELECTRICITY
H01L21/28587
ELECTRICITY
International classification
H01L21/306
ELECTRICITY
H01L29/20
ELECTRICITY
H01L29/205
ELECTRICITY
H01L29/66
ELECTRICITY
H01L29/778
ELECTRICITY
Abstract
N-polar transistor structures have relied on the use of dry etch processes that use plasmas generated from gaseous species to remove III-N layers as commercially viable wet etchants do not exist. The present disclosure reports on methods for the fabrication of N-polar III-N transistors using wet etches along with transistor structures that are enabled by the availability of wet-etches.
Claims
1. A method of making a device, comprising: obtaining an N-polar III-N layer having a surface, wherein the surface has a starting surface roughness; and etching the surface, wherein the etching comprises wet etching using a wet etchant such that a final surface roughness of the surface, formed by the wet etching, is not increased by more than a factor of 3 as compared to the starting surface roughness, and the final surface roughness is below 3.0 nm rms roughness.
2. The method of claim 1, wherein the etching comprises at least one of: (d) the wet etching using the wet etchant comprising aqueous citric acid at a temperature above room temperature; (e) etching using sequential cycles of O.sub.2 plasma treatment and the wet etching using the wet etchant comprising citric acid ; (f) the wet etchant comprising ammonium sulfide; (d) the wet etchant comprising a mixture of phosphoric acid, nitric acid, acetic acid, and water; (e) the wet etchant comprising an aqueous mixture of HCl; or (f) the wet etchant comprising an aqueous mixture of HBr.
3. The method of claim 2, wherein: the wet etchant comprising aqueous citric acid further comprises H.sub.2O.sub.2, or the wet etchant comprising HCL further comprises HNO.sub.3, or the wet etchant comprising HBr further comprises HNO.sub.3
4. A method of making an N-polar III-N device, comprising at least one of: performing a wet etch that etches one or more N-polar III-N layers, wherein the wet etch uses a solution comprising a first etchant that etches Al.sub.xGa.sub.1-xN faster than Al.sub.yGa.sub.1-yN where x is less than y, performing a wet etch that etches one or more N-polar III-N layers, wherein the wet etch uses a solution comprising a second etchant that etches Al.sub.xGa.sub.1-xN faster than Al.sub.yGa.sub.1-yN where x is greater than y , or digitally etching one or more of the N-polar III-N layers using a dry oxidation step exposing the one or more layers to an oxidizer so as to form an oxidized surface layer; and then wet etching the oxidized surface layer using an etchant that etches the oxidized surface layer at least 10 times faster than the underlaying layer.
5. The method of claim 4, wherein the solution comprising the first etchant includes a mixture containing an inorganic acid as an active ingredient.
6. The method of claim 5, wherein the mixture comprises an aqueous mixture of at least one of HCl or HBr.
7. The method of claim 4, further comprising adding an additional component comprising at least one of HNO.sub.3 or H.sub.2O.sub.2 to the solutions to tune an etch property of the wet etching.
8. The method of claim 4, wherein the solution comprising the second etchant includes a mixture containing an organic acid as an active ingredient.
9. The method of claim 8, wherein the mixture comprises an aqueous mixture of at least one of citric acid or phosphoric acid.
10. The method of claim 4, wherein the layers comprise a doping profile that increases the preferential etching: of the first etchant, increasing the etch rate of the Al.sub.xGa.sub.1-xN as compared to the Al.sub.yGa.sub.1-yN when x is less than y, or of the second etchant, increasing the etch rate of the Al.sub.xGa.sub.1-xN as compared to the Al.sub.yGa.sub.1-yN when x is greater than y.
11. The method of claim 4, comprising: obtaining the III-Nitride N-polar layers comprising a nitride barrier layer comprising aluminum, a GaN channel layer on or above the nitride barrier layer; a nitride cap layer comprising aluminum on or above the GaN channel layer; and a GaN cap layer on or above the nitride cap layer; and etching one or more of the layers, comprising wet etching using one or more solutions comprising at least one of the first etchant or the second etchant.
12. The method of claim 11, wherein: the device comprises a high electron mobility transistor, and the method further comprises depositing an etch mask on the GaN cap layer, the wet etching etches the recess comprising a gate recess through the GaN cap layer, forming a lateral undercut in the etch mask, and the method further comprises depositing gate metal in the gate recess, wherein the lateral undercut allows deposition of the gate metal in a self-aligned manner and reduces or eliminates deposition of the gate metal on sidewalls of the GaN cap layer.
13. The method of claim 11, wherein: the device comprises a high electron mobility transistor, and the wet etching etches at least one of: a recess through part of the GaN cap layer that does not expose the nitride cap layer a recess through the GaN cap layer that exposes the nitride cap layer, or a thickness through the GaN cap layer and the nitride cap layer so as to expose the GaN channel layer.
14. The method of claim 13, wherein the wet etching forms the gate recess exposing a wet etched surface of the nitride cap layer, the method further comprising: depositing gate metal on the wet etched surface so as to form an electrical interface with the wet etched surface, the electrical interface comprising a Schottky barrier, the electrical interface comprising at least one of: a higher Schottky barrier height by 0.1 eV or more or a reduced gate leakage by a factor of 10 or more, relative to a dry-etched or non-wet-etch treated surface, and such that the gate metal forms a gate with an absolute gate leakage below 1 mA/mm at a drain voltage at or below 0.5 V and a gate voltage corresponding to 1 milliamp/millimeter of drain current .
15. The method of claim 14, wherein the gate metal comprises ruthenium metal or an alloy containing greater than 20% ruthenium metal and forms a barrier height greater than 0.6 eV to the nitride cap layer.
16. The method of claim 13, wherein the wet etching forms the recess comprising a gate recess and exposes an N-polar wet etched surface of the nitride cap layer, the method further comprising: depositing a dielectric layer in the recess and on the nitride cap layer, wherein an electrical N-polar-dielectric interface, between the dielectric layer and the N-polar wet etched surface, has a reduced number of interface states by a factor of 2 or more as compared to when the interface is formed using dry etching and with an overall density of interface states below 5×10.sup.12 cm.sup.−2eV.sup.−1.
17. The method of claim 12, wherein the wet etching etches a thickness of the GaN cap layer so that the GaN cap layer is thinner on one side of the gate recess than the other.
18. The method claim 17, comprising a T-shaped gate metal in the recess and wherein the T-shaped gate metal is used as a mask during the wet etching.
19. A diode or transistor device, comprising: an N-polar group III-nitride semiconductor; and a conductive material on or above the semiconductor and forming an interface between the conductive material and the N-polar group III-nitride semiconductor, wherein: a barrier height comprising a conduction band difference between the N-polar III-nitride semiconductor and the conductive material at/near the interface is larger than the difference between the work function of the conductive material and the electron affinity of the N-polar group III-Nitride semiconductor, wherein the conductive material forms a Schottky barrier between the semiconductor and the conductive material.
20. The device of claim 19, wherein the conductive material comprises ruthenium metal or an alloy containing greater than 20% ruthenium metal and forms a barrier height greater than 0.6 eV to the N-polar III-nitride semiconductor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0063] Referring now to the drawings in which like reference numbers represent corresponding parts throughout:
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
[0079]
[0080]
[0081]
[0082]
[0083]
DETAILED DESCRIPTION OF THE INVENTION
[0084] In the following description of the preferred embodiment, reference is made to the accompanying drawings which form a part hereof, and in which is shown by way of illustration a specific embodiment in which the invention may be practiced. It is to be understood that other embodiments may be utilized and structural changes may be made without departing from the scope of the present invention.
[0085] Technical Description
[0086] I. N-polar III-N Semiconductor Device Structures Enabled by Wet Chemistry
[0087] This disclosure covers both fabrication methods and device structures that can be realized using wet chemical etching of N-polar III-N materials. Certain etchants create smooth surfaces, others create roughened surfaces. Both of these characteristics can be used to improve the performance and/or manufacturability of N-polar devices.
[0088] A. Methods for Wet-Etching N-Polar GaN
[0089] 1. Chemical Reactivity of N-Polar GaN
[0090] The reactivity of N-polar GaN in certain solutions is well known. For instance, strong basic solutions such as KOH have been used in the fabrication of light-emitting diodes (LEDs) to create a significantly roughened surface for enhanced light extraction. Similarly, roughened surfaces have also been observed from aqueous solutions of NaOH, NH.sub.4OH, TMAH, and HCl (
[0091] 2. Citric Acid Etching of N-Polar GaN
[0092] In the III-As system, multiple wet etches are employed in the fabrication of devices. One particular etch system based on citric acid (CH.sub.2COOH-C(OH)COOH-CH.sub.2COOH) has commonly been used for the gate recess etch for the fabrication of III-As HEMTs because this etch system has the following advantages:
[0093] i. providing a smooth etched surface,
[0094] ii. demonstrated more than 100:1 selectivity between GaAs and AlGaAs [1], and
[0095] iii. is compatible with photoresists.
[0096] Furthermore, citric acid-based gate recess etches have continued to be employed even for the most highly scaled THz-class InP HEMTs (L.sub.G=25 nm) [2].
[0097] While it has previously been reported [3] that Ga-polar GaN does not etch in citric acid even at an elevated temperature of 75° C., our preliminary investigations of N-polar in citric acid solutions indicate that a smoothly-etched surface can be obtained.
[0098] An alternate approach has also been demonstrated using a digital etch technique. Cyclical exposure to an O.sub.2 plasma (1 min) followed by submersion in citric acid at room temperature (2 min) etched UID N-polar GaN at a rate of 1.0 nm/cycle with no degradation in rms roughness. The success of this digital technique provides guidance on the development of other etches as this shows that the oxidation process is the limiting step. The accurate control of the etch rate in a digital etch make such an etch ideal for the removal of thin layers where accuracy of the etch depth is needed and the number of cycles needed to reach that etch depth is not too large. While a pure wet-etch chemistry etch technique would eliminate all plasma exposure, it has been demonstrated that the digital etching of Ga-polar GaN using the same system for O.sub.2 plasma treatment but with HCl as the dissolution acid indicated that a digital etch with O.sub.2 plasma was superior to a Cl.sub.2 RIE gate recess etch [4]. In that work the gate leakage for a digitally etched HEMT was slightly lower than an unetched barrier and more than 1000× lower than a HEMT with a Cl.sub.2 RIE gate recess.
[0099] 3. Hydrochloric Acid—Nitric Acid Etching of N-Polar GaN
[0100] While HCl or HCl diluted with H.sub.2O has demonstrated large pyramidal features after etching (
[0101] 4. Techniques Demonstrated to Etch N-Polar GaN without Significant Degradation to the Surface [0102] Aqueous Citric Acid at temperatures above room temperature which may also contain other components such as H.sub.2O.sub.2. [0103] Sequential Cycles of O.sub.2 plasma treatment and Mixtures of Citric Acid at room temperature [0104] Ammonium Sulfide [0105] Aluminum Etch Type A—A commercially available mixture of phosphoric acid, nitric acid, acetic acid, and water from Transene Company, Inc. [0106] Aqueous mixtures of HCl which may also contain other components such as HNO.sub.3 [0107] Aqueous mixtures of HBr which may also contain other components such as HNO.sub.3
[0108] The present disclosure has surprisingly that unexpectedly discovered that these wet etchants can be used to wet etch a smooth surface of N-polar III-N materials (e.g., less than 3 nm rms surface roughness).
[0109] 5. Techniques Demonstrated to Etch N-Polar GaN preferentially over AlGaN [0110] Aqueous mixtures of HCl which may also contain other components such as HNO.sub.3 [0111] Aqueous mixtures of HBr which may also contain other components such as HNO.sub.3
[0112] 6. Techniques Demonstrated to Etch N-Polar AlGaN preferentially over GaN [0113] Aqueous Citric Acid at temperatures above room temperature which may also contain other components such as H.sub.2O.sub.2 [0114] Mixtures Containing Phosphoric Acid, such as Aluminum Etch Type A
[0115] 7. Additional Comments on Choice and Composition of Etch Chemistry [0116] While citric acid has been demonstrated to smoothly etch N-polar GaN we view this invention to cover any liquid solution which provides a quality electrical surface. A quality electrical surface may also be realized with a slightly roughened surface where crystal planes other than the N-polar (000-1) plane are exposed. [0117] Citric Acid in the above mixtures can likely be replaced by similar carboxylic acids such as Oxalic, Succinic, Formic, Acetic acids. [0118] Adjusting the pH of the solution or buffering the solution is also likely to impact the etch rate, selectivity, and surface roughness. [0119] Changing the solution temperature, adding illumination and/or electrochemical etch to impart energy into the system may be used with any of the etches to tune properties. [0120] Based on the observed selectivity we observe that mineral acids (HCl, HBr) provide selectivity where GaN is etched preferentially over AlGaN. Other mineral acids may also provide this selectivity. Preferential etching of AlGaN over GaN has been demonstrated by organic acids (Citric, Phosphoric). Therefore other organic acids may provide similar preferential etching.
[0121] 8. Comments on the Etching Methodology [0122] The demonstrated etches were performed by submerging a sample is a beaker of solution without agitation. Nothing prevents the use of other etching techniques such as adding in agitation (such as by stirring, using a circulating bath, and/or adding in sonication) or using a spray etcher in regard to this invention.
[0123] B. Device Structures Enabled by Wet Chemical Etching
[0124] 1. Deep Recess N-Polar GaN HEMT
[0125] N-polar GaN deep recess HEMTs have recently demonstrated significant advantages over Ga-polar GaN HEMTs enabling greatly improved mm-wave power performance using a recessed gate structure [5, 6]. While this device has demonstrated excellent performance there are aspects of the fabrication process that are limited by the current use of dry etches.
[0126]
[0127] The most critical of these is the etch for to remove the GaN cap which occurs both prior to the regrowth of n.sup.+ source and drain contact layers as well as for the gate recess etch. The existing process uses a selective ICP etch based on a BCl.sub.3/SF.sub.6 gas chemistry which provides ˜15:1 selectivity between GaN and Al.sub.0.27Ga.sub.0.73N. While this dry etch has worked well it has several drawbacks. Primarily the etch process takes a long time. Significant run-to-run variation in the GaN etch rate has observed (
[0128] Furthermore, the impact of F-plasma in N-polar GaN HEMT fabrication has previously been demonstrated to impact the metal-to-regrown n.sup.+ ohmic contact resistance. Denninghoff [10] showed that exposing the regrown n.sup.+ GaN surface to CF.sub.4/O.sub.2 plasma (as required to etch an MOCVD SiN layer) resulted in a very high contact resistance, ρ.sub.c, of 2.0 Ω-mm. The contact resistance was then reduced below 0.1 Ω-mm by etching about 10 nm of the regrown n.sup.+ GaN layer in a BCl.sub.3/Cl.sub.2 RIE. This is the ‘ohmic n.sup.+ etch’ listed above.
[0129] With a wet etch, such as the HCl etch described in Section [A], this plasma etch can be replaced by a wet etch which allows for GaN to be etched stopping on the AlGaN cap as an etch stop layer.
[0130] This invention also makes possible the ability to dry etch part of the GaN layer and then finish off the etch with a wet etch to provide the superior surface properties.
[0131] As with the interface between the ohmic metal and regrown n.sup.+ GaN, the interface between the regrown GaN and the underlying GaN channel is also critical. From this perspective the removal of the AlGaN cap layer prior to the n.sup.+ GaN regrowth may be improved by replacing the current RIE etch process with a wet etch.
[0132] 2. Structural Modifications to the Deep Recess HEMT Enabled by Wet Chemistry
[0133] (i) Asymmetric GaN Cap Recess
[0134] In the current N-polar GaN deep recess HEMT the fringing capacitance associated with having the foot gate metal in contact with the GaN cap recess sidewall limits performance. Through the use of wet etching, an asymmetric GaN cap recess can be obtained (
[0135] (ii) Placement of a Self-Aligned Gate with Reduced Sidewall Coverage
[0136] Similar to the Asymmetric GaN Cap Recess design, the use of a wet etch can allow for the formation of a gate where the gate metal covers only part or none of the GaN cap sidewall rather than the full sidewall in a self-aligned fashion. With the currently used dry etch no undercutting of the etch mask is observed as depicted in Step 5 in
[0137] (iii) Improved Interfaces
[0138] Wet etching can be used to improve interface quality between the semiconductor surface and another material. This can include improved interfaces for the epitaxial regrowth of additional III-N material (for instance by MOCVD or MBE) or the growth or deposition of other materials such dielectrics, other semiconductors, or metals.
[0139] Examples of structures that can use this treatment related to improving the gate barrier are shown in
[0140] a. Regrowth of a InxAl.sub.yGazN gate barrier: Past experiments on dry etch surfaces indicated that using regrown materials on a dry-etched surface resulted in a reduction in performance. In this structure, the availability of wet etches allows for either the entire etch process to be a wet etch process or following a dry etch a wet etch can clean up that interface.
[0141] b. Improved gate dielectric interface: In the existing device, an improved interface at the AlGaN cap/SiN.sub.x gate dielectric interface can be obtained. The SiN.sub.x could also be replaced by other dielectrics.
[0142] c. Higher Schottky barrier height. It has previously been shown that the Schottky barrier height made to N-polar GaN is lower than Ga-polar GaN [12]. Through the appropriate surface treatment this barrier height can be improved.
[0143] d. Wet surface treatments may be used to increase the Schottky barrier height at a metal-semiconductor interface (such as for the formation of a gate electrode) in a manner that does not significantly degrade the physical properties (i.e. does not significantly increase the surface roughness) of the surface but modify the electrical properties providing a higher barrier.
[0144] e. Alternatively, the wet etch process may increase the roughness of the surface thereby exposing crystal planes other than the N-polar plane as shown in
[0145] f. In
[0146] g. AlGaN caps are normally included in N-polar HEMTs to improve the gate barrier. While high Al composition would be desired for this purpose, the high Al composition can degrade the access region conductivity. Therefore, a regrown AlGaN layer with high Al composition (more generally this could be AlInGaN) only under the gate is desirable. Prior to this high composition AlGaN regrowth, a wet-etch can be used to remove the as-grown AlGaN cap allowing the regrowth to occur on the GaN channel layer. Wet etch treatments can also be used to partially etch away the GaN channel to improve the device aspect ratio or just clean up the interface without fully etching away the underlying layer.
[0147] h. Like regrown AlInGaN cap layers, regrown p-doped AlInGaN can further enhance the gate barrier which would benefit from wet-chemical surface treatments or etches prior to the epitaxial regrowth.
[0148] In other regions of the device wet-etches can also improve interfaces. This can include the n.sup.+ regrowth interface or the surface of the device prior to ex-situ dielectric passivation.
[0149] 3. A Method to Form n-Type Contacts to N-Polar III-N's
[0150] The roughened surfaces that were observed in
[0151] To Ga-polar GaN transistors, n-type source and drain contacts were shown to be formed using a mass-reflow technique where a trench was etched and then the sample was subjected to a high temperature anneal during which the GaN material reflowed from the etched edges while incorporating n-type dopants from the SiO.sub.2 hard mask [13]. In this invention, rather than using a uniform, dry-etched trench where material can only reflow from the etched sidewalls, the pyramids that are the natural result of etching N-polar GaN in certain solutions is utilized to allow for the reflow to occur in a more uniform manner. The process flow for this is shown in
[0152] With the aforementioned wet-etches this localized n-type region formation can also be formed in the deep recess HEMT structure. In this case, an etchant such as HCl can be used to etch the majority of the GaN cap layer stopping on the AlGaN cap in the regions between the pyramids as HCl has been shown to have good etch selectivity of GaN over AlGaN. In the areas where the AlGaN cap surface has been exposed that layer can be etched using wet or dry etch techniques exposing the GaN channel surface below. The thermal anneal can then be performed allowing contact to the underlying channel.
[0153] C. Advantages and Improvements
[0154] Wet etching of layers that form electrical interfaces are almost always preferred over dry etches in semiconductor processing. The nature of the plasma generated for dry etch processes is known to result in both surface and subsurface damage due to the exposure to high energy charged ions and electrons. In other semiconductor systems it is well established that wet etch processes are preferred for the improvement in the device electrical characteristics that result due to the reduced interaction depth of the etchant with the sample. Additionally, devices fabricated using wet-etches have displayed reduced trapping effects, lower leakages, lower noise, and higher reliability. Furthermore, wet etches have the advantage that they often require simplified infrastructure which requires lower capital costs. Many wet etches can also be performed as batch processes and can scale between different substrate sizes more easily than dry etches further reducing manufacturing cost. To date III-N device fabrication has relied on dry etching due to the lack of wet etches available. This limitation is overcome in by this invention for the fabrication of N-polar III-N devices.
[0155] Additionally, N-polar GaN transistors have demonstrated superior RF performance, particularly at mm-wave frequencies, relative to metal-polar devices. Therefore, this invention allows for the fabrication of higher performance devices in a simplified, lower cost manner.
REFERENCES FOR SECTION I
[0156] [1] G. C. DeSalvo, W. F. Tseng, and J. Comas, “Etch Rates and Selectivities of Citric Acid/Hydrogen Peroxide on GaAs, Al.sub.0.3Ga.sub.0.7As, In.sub.0.2Ga.sub.0.8As, In.sub.0.53Ga.sub.0.47As, In.sub.0.52Al.sub.0.48As , and InP,” Journal of The Electrochemical Society, vol. 139, no. 3, pp. 831-835, Mar. 1, 1992 1992.
[0157] [2] X. Mei et al., “First Demonstration of Amplification at 1 THz Using 25-nm InP High Electron Mobility Transistor Process,” IEEE Electron Device Letters, vol. 36, no. 4, pp. 327-329, 2015.
[0158] [3] D. Zhuang and J. H. Edgar, “Wet etching of GaN, AlN, and SiC: a review,” Materials Science and Engineering: R: Reports, vol. 48, no. 1, pp. 1-46, 1/17/2005 2005.
[0159] [4] D. Buttari, S. Heikman, S. Keller, and U. K. Mishra, “Digital etching for highly reproducible low damage gate recessing on AlGaN/GaN HEMTs,” in IEEE Lester Eastman Conference on High Performance Devices, 2002, pp. 461-469.
[0160] [5] B. Romanczyk et al., “Demonstration of constant 8 W/mm power density at 10, 30, and 94 GHz in state-of-the-art millimeter-wave N-Polar GaN MISHEMTs,” IEEE Transactions on Electron Devices, vol. 65, no. 1, pp. 45-50, 2018.
[0161] [6] S. Wienecke et al., “N-polar GaN cap MISHEMT with record power density exceeding 6.5 W/mm at 94 GHz,” IEEE Electron Device Letters, vol. 38, no. 3, pp. 359-362, 2017.
[0162] [7] C. Yi, R. Wang, W. Huang, W. C. Tang, K. M. Lau, and K. J. Chen, “Reliability of Enhancement-mode AlGaN/GaN HEMTs Fabricated by Fluorine Plasma Treatment,” in 2007 IEEE International Electron Devices Meeting, 2007, pp. 389-392.
[0163] [8] R. Cuerdo et al., “The Kink Effect at Cryogenic Temperatures in Deep Submicron AlGaN/GaN HEMTs,” IEEE Electron Device Letters, vol. 30, no. 3, pp. 209-212, 2009.
[0164] [9] B. Romanczyk et al., “Temperature-Independent Small-Signal Behavior of mm-Wave N-Polar GaN Deep Recess HEMTs,” in 2018 Lester Eastman Conference (LEC), Columbus, Ohio, USA, 2018.
[0165] [10] D. J. Denninghoff, “Highly Scaled N-polar Gallium Nitride MIS-HEMTs,” Ph.D. Dissertation, University of California, Santa Barbara, 2012.
[0166] [11] M. Guidry, S. Keller, U. K. Mishra, B. Romanczyk, and X. Zheng, “III-N Transistor Structure with Stepped Cap Layers,” Patent UC Case #2019-418, 2019
[0167] [12] B. P. Downey, D. J. Meyer, D. S. Katzer, D. F. Storm, and S. C. Binari, “Electrical characterization of Schottky contacts to N-polar GaN,” Solid-State Electronics, vol. 86, pp. 17-21, 2013/08/01/2013.
[0168] [13] S. Heikman, S. Keller, B. Moran, R. Coffie, S. P. DenBaars, and U. K. Mishra, “Mass Transport Regrowth of GaN for Ohmic Contacts to AlGaN/GaN,”physica status solidi (a), vol. 188, no. 1, pp. 355-358, 2001.
[0169] II. Device Structures Utilizing Barrier Enhancement Conductive Materials on N-Polar
[0170] Conductive materials on semiconductors have electron barriers (i.e. Schottky barrier between metal and semiconductors) that are classically described based on the energy difference between the work function of the conductive material and the electron affinity of the semiconductor. In N-polar III-nitrides systems, phenomena are known to exist which reduces this barrier height. However, a device utilizing conductive materials on N-polar III-nitrides with barrier heights greater than or equal to this difference are not known. This disclosure covers device structures where the conductive material on a N-polar group III-nitride semiconductor provides an enhanced barrier height greater than or equal to the difference between the work function and electron affinity. The barrier enhancement can be used to improve the performance of various N-polar III-nitride devices.
[0171] A. Background and Discussion
[0172] The invention arose to address a specific challenge observed with N-polar GaN utilized for detectors, sensors and amplifiers. N-polar GaN based high electron mobility transistors (HEMTs) have demonstrated superior performance for solid-state millimeter wave power amplifiers [1, 2]. To further improve the high-frequency and high-power performance in N-polar GaN HEMTs, using a small gate length while preserving a good aspect ratio is critical. Currently, N-polar HEMTs utilize a thin gate dielectric to reduce gate leakage. This reduces the aspect ratio. Therefore, removing the gate dielectrics, i.e. using conductive materials directly on N-polar GaN is very attractive to pursue highly scaled and high-performance devices. However, the barrier values (4 B) of various conductive materials on N-polar GaN studied [3-6] are limited and not larger than the difference (ϕ.sub.m-χ) between the work function of conductive materials (pm and the electron affinity of GaN χ (below the dashed line in
[0173] It is an object of the present invention to provide a device with barrier enhancement conductive materials on N-polar III-nitrides, which can overcome the limited barrier value (ϕ.sub.m-χ) and reduce leakages. An embodiment of the invention covers the area above (ϕ.sub.m-χ) dashed line without limited by the scales in the
[0174] While there is a specific application to N-polar GaN Schottky diodes and HEMTs, the invention is more broadly applicable to other diodes and other transistors requiring the contact between conductive materials and N-polar III-nitrides.
[0175] B. Technical Description of the Device Structures
[0176] A device utilizing barrier enhancement conductive material on N-polar III-nitrides can be achieved by utilizing conductive materials on the unique surface of N-polar III-nitride materials with piezoelectric and/or spontaneous polarization. By designing the surface states and/or electric dipoles formed between conductive materials and N-polar III-nitrides, and engineering the device structures, a device with enhanced barriers (ϕ.sub.B) larger than (ϕ.sub.m-χ) can be used in many applications.
[0177] The cross-sectional structure and energy band diagram of barrier-enhanced device are shown in
[0178] Each layer can include stacks of different materials. The barrier described in this invention occurs at the interface between 3 and 4 and therefore 3 has the property that the surface of this layer is a N-polar III-N and 4 has the property that it is a conductive material which provides the enhanced barrier. In
[0179] In one embodiment of the present invention, the device having barrier enhancement conductive materials on N-polar III-nitrides can be a circular diode structure (
[0180] In another embodiment of the present invention, the device utilizing barrier enhancement conductive materials on N-polar III-nitrides can be an interdigitated diode structure (
[0181] In another embodiment of the present invention, the device utilizing barrier enhancement conductive materials on N-polar III-nitrides can be a planar transistor structure (
[0182] In another embodiment of the present invention, the device utilizing barrier enhancement conductive materials on N-polar III-nitrides can be a recessed transistor structure (
[0183] While the four embodiment structures above are shown to implement the device utilizing barrier enhancement conductive materials on N-polar III-nitrides, the invention is more broadly applicable to other structures requiring the contact between barrier enhancement conductive materials and N-polar III-nitrides.
[0184] C. Example Demonstration
[0185] One important demonstration is that the enhanced barrier formed between the conductive materials and III-nitride shows barrier value larger than (ϕ.sub.m-χ). In one of our prototype demonstrations, we used MOCVD epitaxy structures [7-8] and circular Schottky diode (
[0186] For a device with enhanced barrier, the leakage in reverse bias region can be orders of magnitude less than one without enhanced barrier. For example, Cu and Ru have similar metal work function values of 4.65 eV and 4.7 eV respectively. The Cu on N-polar GaN having 0.48 eV barrier without enhancement gives ˜10.sup.−2 A/cm.sup.2 at −1V [3], and our enhanced barrier structure Ru on N-polar GaN with 0.77 eV barrier offers ˜10.sup.−6A/cm.sup.2 at −5 V as shown in
[0187] Device Fabrication:
[0188] Temperature dependent DC I-V measurements from 298 K to 448 K with 25 K per step are shown in
[0189] D. Advantages and Improvements
[0190] Embodiments of the present invention can be used to address specific challenges observed with N-polar GaN utilized for detectors, sensors and amplifiers. N-polar GaN based high electron mobility transistors (HEMTs) have demonstrated superior performance for solid-state millimeter wave power amplifiers. To further improve the high-frequency and high-power performance in N-polar GaN HEMTs, using a small gate length while preserving a good aspect ratio is critical. Currently, N-polar HEMTs utilize a thin gate dielectric to reduce gate leakage. This reduces the aspect ratio. Therefore, removing the gate dielectrics, i.e. using conductive materials directly on N-polar GaN is very attractive to pursue highly scaled and high-performance devices. However, the barrier values of various conductive materials on N-polar GaN studied are limited and not larger than the difference between the work function of conductive materials and the electron affinity of GaN. Devices with the limited barrier values cause high leakage and impede the applications in practical diodes or transistors. It is an object of the present invention to provide a device with barrier enhancement conductive materials on N-polar III-nitrides, which can overcome the limited barrier value and reduce leakage.
[0191] While there is a specific application to N-polar GaN Schottky diodes and HEMTs, the invention is more broadly applicable to other diodes and other transistors requiring the contact between conductive materials and N-polar III-nitrides.
REFERENCES FOR SECTION II
[0192] [1] S. Wienecke, et al., “N-polar GaN cap MISHEMT with record power density exceeding 6.5 W/mm at 94 GHz”, IEEE Electron Device Lett., vol. 38, no. 3, pp. 359-362, 2017.
[0193] [2] B. Romanczyk, et al., “Demonstration of constant 8 W/mm power density at 10, 30, and 94 GHz in state-of-the-art millimeter-wave N-polar GaN MISHEMTs,” IEEE Trans. Electron Devices, vol. 65, no. 1, pp. 45-50, 2018.
[0194] [3] B. P. Downey, et al. “Electrical characterization of Schottky contacts to N-polar GaN,” Solid State Elec., vol. 86, p17-21, 2013.
[0195] [4] T. Suemitsu, et al. “Effective Schottky barrier height model for N-polar and Ga-polar GaN by polarization-induced surface charges with finite thickness,” Phys. Status. Solidi B 2020, 1900528, 2019.
[0196] [5] Y. Liu, et al., “Effects of hydrostatic and uniaxial stress on the Schottky barrier heights of Ga-polarity and N-polarity n-GaN,” Appl. Phys. Lett., vol. 84, pp. 2112-2114, 2004.
[0197] [6] U. Karrer, et al., “Influence of crystal polarity on the properties of Pt/GaN Schottky diodes,” Appl. Phys. Lett., vol. 77, pp. 2012-2014, 2000.
[0198] [7] I. Sayed, et al., “Net negative fixed interface charge for Si.sub.3N.sub.4 and SiO.sub.2 grown in situ on 000-1 N-polar GaN,” Appl. Phys. Lett., vol. 115, 032103, 2019.
[0199] [8] W. Liu, et al., “An improved methodology for extracting interface state density at Si.sub.3N.sub.4/GaN,” Appl. Phys. Lett., vol. 116, 022104, 2020.
[0200] Nomenclature
[0201] The terms “III-nitride” as used herein (as well as the terms “Group-III nitride”, or “III-N”, or “nitride,” used generally) refer to any alloy composition of the (Sc,Ga,Al,In,B)N semiconductors having the formula Sc.sub.vGa.sub.wAl.sub.xIn.sub.yB.sub.zN where 0≤v≤1, 0≤w≤1, 0≤x≤1, 0≤y≤1, 0≤z≤1, and v+w+x+y+z=1. These terms are intended to be broadly construed to include respective nitrides of the single species, Sc, Ga, Al, In and B, as well as binary, ternary, quaternary and pentanary compositions of such Group III metal species. Accordingly, it will be appreciated that the discussion of the invention hereinafter in reference to GaN materials is applicable to the formation of various other (Sc,Ga,Al,In,B)N material species. Furthermore, (Sc,Ga,Al,In,B)N materials within the scope of the invention may include minor quantities of dopants and/or other impurity or inclusional materials. The term “non-III-nitride” or “non-III-N” refers to any semiconductor that is excluded from the definition provided for the term “III-nitride” or “III-N.”
[0202] The term “N-polar” refers to the (000-1) plane of III-nitride materials.
[0203] Device and Method Embodiments
[0204] Process Steps
[0205]
[0206] Block 2000 represents obtaining one or more N-polar III-Nitride layers 701.
[0207] Block 2002 represents etching one or more of the N-polar III-Nitride layer 701, wherein the etching comprises wet etching using one or more wet etchants.
[0208] Block 2004 represents the end result, a device or layer useful in a device 700 (as illustrated e.g.,
[0209] Illustrative, non-exclusive examples of inventive subject matter according to the present disclosure are described in the following enumerated paragraphs (referring also to the figures):
[0210] 1. A method of making a device (e.g., as illustrated in
[0211] obtaining an III-N layer (e.g., N-polar GaN layer) having a surface, wherein the surface has a starting surface roughness; and
[0212] etching the surface, wherein the etching comprises wet etching using a wet etchant (e.g., having a composition) such that a final surface roughness of the surface (e.g., 200), formed by the wet etching, is not increased by more than a factor of 3 as compared to the starting surface roughness. In one or more examples, the final surface roughness remains below 3.0 nanometers root mean square (rms) roughness, regardless of the starting surface roughness. In one or more examples, the surface roughness of less than 3.0 nm is over a surface area of 2 micrometers by 2 micrometers or less. In one or more examples, the final surface roughness is at least 0.1 nm rms, e.g., over the surface area of 2 microns by 2 microns.
[0213] 2. The method of clause 1, wherein the etching comprises at least one of:
[0214] (a) the wet etching using the wet etchant comprising aqueous citric acid (and optionally also an additional component such as H.sub.2O.sub.2) at a temperature above room temperature (e.g., above 40 degrees Celsius). In one or more examples the aqueous citric acid comprises a 1.0 molar (M) or 5.3M citric acid solution. However, the aqueous citric acid solution can have a variety of concentrations of citric acid. In one or more examples, the aqueous citric acid comprises an at least 0.05M citric acid solution.
[0215] (b) etching using sequential cycles of O.sub.2 plasma treatment and the wet etching using the wet etchant comprising citric acid, e.g., at room temperature; In one or more examples, the temperature is up to 80 Celsius. In one or more examples, the citric acid is diluted with H.sub.2O and the temperature is increased to get to the same etch rate.
[0216] (c) the wet etchant comprising ammonium sulfide;
[0217] (d) the wet etchant comprising a mixture of phosphoric acid, nitric acid, acetic acid, and water;
[0218] (e) the wet etchant comprising an aqueous mixture of HCl (and optionally an additional component, e.g., HNO.sub.3); or
[0219] (f) the wet etchant comprising an aqueous mixture of HBr (and optionally an additional component, e.g., HNO.sub.3).
[0220] 3. A method of making an N-polar III-N device , comprising at least one of:
[0221] performing a wet etch that etches one or more N-polar III-N layers, wherein the wet etch uses a solution comprising a first etchant having a composition that etches (e.g., N-polar) Al.sub.xGa.sub.1-xN faster than (e.g., N-polar) Al.sub.yGa.sub.1-yN where x is less than y (e.g., preferentially etches N-polar GaN over N-polar AlGaN), or
[0222] performing a wet etch that etches one or more N-polar III-N layers, wherein the wet etch uses a solution comprising a second etchant having a composition that etches (e.g., N-polar) Al.sub.xGa.sub.1-xN faster than (e.g., N-polar) Al.sub.yGa.sub.1-yN where x is greater than y (e.g., preferentially etches N-polar AlGaN over N-polar GaN), or
[0223] digitally etching one or more of the N-polar III-N layers using a dry oxidation step exposing the one or more layers to an oxidizer so as to form an oxidized surface layer; and then wet etching the oxidized surface layer using an etchant that etches the oxidized surface layer at least 10 times faster than the underlaying layer.
[0224] 4. The method of any of the clauses 1-2 in combination with the method of clause 3.
[0225] 5. A method of making a device, comprising:
[0226] obtaining III-Nitride N-polar layers comprising a nitride barrier layer comprising aluminum (e.g., AlGaN, InAlN), a (e.g., GaN) channel layer on or above the nitride barrier layer; a nitride cap layer comprising aluminum on or above the (e.g., GaN) channel layer; and a (e.g., GaN) cap layer 708 on or above the nitride cap layer; and
[0227] etching one or more of the layers, comprising wet etching using one or more solutions comprising at least one of:
[0228] the first etchant having a composition that etches Al.sub.xGa.sub.1-xN faster than (e.g., N-polar) Al.sub.yGa.sub.1-yN where x is less than y (e.g., preferentially etches N-polar GaN over N-polar AlGaN), or
[0229] the second etchant having a composition that etches (e.g., N-polar) Al.sub.xGa.sub.1-xN faster than (e.g., N-polar) Al.sub.yGa.sub.1-yN where x is greater than y (e.g., preferentially etches N-polar AlGaN over N-polar GaN).
[0230] 6. The method of any of the clauses 1-4 in combination with the method of clause 5.
[0231] 7. The method of any of the clauses 3-6, wherein the solution comprising the first etchant includes a mixture containing an inorganic acid as an active ingredient.
[0232] 8. The method of clause 7, wherein the mixture comprises an aqueous mixture of at least one of HCl or HBr.
[0233] 9. The method of any of the clauses 3-6, wherein the solution comprising the second etchant includes a mixture containing an organic acid as an active ingredient.
[0234] 10. The method of clause 10, wherein the mixture comprises an aqueous mixture of at least one of citric acid or phosphoric acid.
[0235] 11. The method of any of the clauses 3-10, further comprising adding an additional component comprising at least one of HNO.sub.3 or H.sub.2O.sub.2 to the solutions to tune an etch property of the wet etching.
[0236] 12. The method of any of the clauses 3-11, wherein the layers comprise a doping profile that increases the preferential etching.
[0237] 13. The method of any of the clauses 1-12, wherein the etching further comprises:
[0238] digitally etching one or more of the layers using a dry oxidation step exposing the one or more layers to an oxidizer so as to form an oxidized surface layer; and
[0239] performing the wet etching using the one or more solutions that etch the oxidized surface layer at least 10 times, or at least 100 times faster than the underlaying layer.
[0240] 14. A device 700 manufactured using the method of any of the clauses 1-13, e.g., as illustrated in
[0241] 15. The method of any of the clause 1-14, wherein:
[0242] the device comprises a high electron mobility transistor, and
[0243] the wet etching etches at least one of: [0244] a recess through part of the (e.g., GaN) cap layer that does not expose the nitride cap layer;
[0245] a recess 710 through the (e.g., GaN) cap layer that exposes the nitride cap layer 706, [0246] a thickness 750 through the (e.g., GaN) cap layer and the nitride cap layer so as to expose 752 the (e.g., GaN) channel layer 704, or [0247] a recess 750 through part of one or more of the III-Nitride layers 701.
[0248] 16.
[0249] the device comprises a high electron mobility transistor, and
[0250] the method further comprises depositing an etch mask 650 on the (e.g., GaN) cap layer 708,
[0251] the wet etching etches the recess 654 comprising a gate recess through the (e.g., GaN) cap layer 708, forming a lateral undercut 652 in the etch mask, and
[0252] the method further comprises depositing gate metal 604 in the gate recess, wherein the lateral undercut 652 allows deposition of the gate metal in a self-aligned manner and reduces or eliminates deposition of the gate metal on sidewalls 602 of the (e.g., GaN) cap layer 708.
[0253] 17. The method of clause 16, wherein the gate metal is deposited from a vertical direction and/or the sidewalls 602 are inclined so that the gate recess is wider with increasing distance in a vertical direction V from and perpendicular to the wet etched surface 606 of the nitride cap layer, and less of the gate metal is on the sidewalls 602 with the increasing distance from the wet etched surface.
[0254] 18. The method of any of the clauses 1-17, wherein:
[0255] the wet etching exposes at least one of an N-polar wet etched surface of the (e.g., GaN) channel or a wet etched surface of the nitride cap layer;
[0256] the method further comprises forming a metal-semiconductor junction or metal-insulator-semiconductor junction on the N-polar wet etched surface, wherein the metal-semiconductor junction has at least one of an increased barrier height or a reduced junction leakage obtained by the wet etching roughening the N-polar wet etched surface.
[0257] 19. The method of clause 18, wherein the roughening reduces a leakage of charge through dislocations.
[0258] 20. The method of any of the clauses 1-19, wherein the wet etching forms the recess exposing at least one of a wet etched surface of the (e.g., GaN) cap layer or a wet etched surface of the nitride cap layer or a wet etched surface of the (e.g., GaN) channel layer, the method further comprising:
[0259] depositing gate metal on the wet etched surface so as to form an electrical interface with the wet etched surface, the electrical interface comprising a Schottky barrier, and the electrical interface comprising at least one of a higher Schottky barrier height (e.g., by at least 0.1 eV (eV=electron volts)) or a reduced gate leakage (by a factor of 10 or more) relative to a dry-etched or non-wet-etch treated surface (e.g., of the nitride cap layer, GaN cap layer, or GaN channel layer) and with an absolute gate leakage below 1 milliamp/millimeter at a drain voltage at or below 0.5 V (e.g., in a range 0-0.5 V) and a gate voltage corresponding to 1 milliamp/millimeter of drain current.
[0260] 21. The method of any of the clauses 1-18, wherein the wet etching forms the recess (e.g., comprising a gate recess) and exposes an N-polar wet etched surface of the N-polar III-Nitride layer (e.g., nitride cap layer, GaN cap layer, or GaN channel layer), the method further comprising:
[0261] depositing a dielectric layer in the recess and on the N-polar III-Nitride layer (e.g., nitride cap layer, GaN cap layer, or GaN channel layer), wherein an electrical N-polar-dielectric interface, between the dielectric layer and the N-polar wet etched surface, has a reduced number of interface states as compared when the interface is formed using dry etching.
[0262] 22. The method of any of the clauses 1-21, further comprising:
[0263] wet etching an N-polar surface of one or more of the layers so as to form a roughened N-polar surface; and
[0264] thermally annealing the roughened N-polar surface in an environment wherein the roughened N-polar surface reflows and becomes an n-type layer (e.g., n-type contact layer).
[0265] 23. The method of clause 22, wherein the n-type layer is formed across the entire N-polar surface or in a selective area manner by masking part of the N-polar surface so that the un-masked region is n-type.
[0266] 24. The method of clause 22 or 23, further comprising controlling the n-type layer's conductivity by at least one of:
[0267] adjusting an ambient of the environment during the thermal annealing in which the thermal anneal is performed, or
[0268] providing a dopant species adjacent the N-polar roughened surface prior to, or during, the thermal annealing.
[0269] 25. The method of any of the clauses 1-24, wherein the device comprises the nitride barrier layer confining a two dimensional electron gas (2DEG) or two dimensional hole gas (2DHG) in the GaN channel layer comprising GaN.
[0270] 26. The method of any of the clauses 1-25, further comprising a source contact (metal) and a drain contact (metal) to the GaN channel layer formed on the wet etched surfaces of the GaN channel layer exposed by the wet etching.
[0271] 27. The method of any of the clauses 14-26, wherein a voltage difference applied to the gate metal with respect to the source contact or the drain contact controls a flow of current through the GaN channel, 2DEG, or 2DHG between the source contact and the drain contact.
[0272] 28. The method of any of the clauses 1-27 comprising a gate in physical contact with a nitride cap layer, wherein the gate comprises a conductive material enhancing a barrier height with respect to the nitride cap layer, e.g., so as to form a barrier height of at least 0.5 eV with respect to the nitride cap layer (e.g., wherein the barrier height comprises a conduction band difference between the nitride cap layer and the conductive material at/near the interface between conductive material and the nitride cap layer).
[0273] 29. The method of any of the clauses comprising a gate metal contacting a nitride cap layer, wherein the gate metal comprises ruthenium metal or an alloy comprising greater than 20% ruthenium metal and the gate metal forms a barrier height greater than 0.6 eV with respect to the nitride cap layer (e.g., wherein the barrier height comprises a conduction band difference between the nitride cap layer and the gate metal at/near the interface between conductive material and the nitride cap layer).
[0274] 30. The method of any of the clauses 1-29 comprising a nitride cap layer, wherein the wet etching forms a recess comprising a gate recess and exposes an N-polar wet etched surface of the nitride cap layer, the method further comprising:
[0275] depositing a dielectric layer in the recess and on the nitride cap layer, wherein an electrical N-polar-dielectric interface, between the dielectric layer and the N-polar wet etched surface, has a reduced number of interface states by a factor of 2 or more as compared when the interface is formed using dry etching and with an overall density of interface states below 5×10.sup.12 cm.sup.−2eV.sup.1.
[0276] 31. The method of any of the clauses 1-30 including a nitride cap layer and a gate recess, wherein the wet etching etches a thickness of the nitride (e.g., GaN) cap layer so that the nitride cap layer is thinner on one side of the gate recess than the other.
[0277] 32. The method clause 31, comprising a T-shaped gate metal in the recess and wherein the T-shaped gate metal is used as a mask during the wet etching.
[0278] 33. A device manufactured using the method of any of the clauses 1-32.
[0279] 34. An N-polar III-N device 700, comprising (see e.g.
[0280] N-polar layers 701 comprising a nitride (e.g., III-Nitride) barrier layer 702 comprising aluminum and gallium, a nitride (e.g., GaN) channel 704 on or above the nitride barrier layer; a nitride cap layer 706 comprising aluminum on or above the nitride (e.g., GaN) channel layer; and a nitride (e.g., GaN) cap layer 708 on or above the nitride cap layer; and at least one of:
[0281] a gate recess 710 wet etched through the nitride (e.g., GaN) cap layer that exposes an N-polar wet etched surface 712 of the nitride cap layer using a first solution comprising a first etchant that having a composition that etches (e.g., N-polar) Al.sub.xGa.sub.1-xN faster than (e.g., N-polar) Al.sub.yGa.sub.1-yN where x is less than y (e.g., preferentially etches N-polar GaN over N-polar AlGaN), or
[0282] one or more thicknesses or openings wet etched through the nitride (e.g., GaN) cap layer and the nitride cap layer so as to expose an N-polar wet etched surface 716 of the nitride (e.g., GaN) channel layer using a second solution comprising a second etchant that that etches (e.g., N-polar) Al.sub.xGa.sub.1-xN faster than (e.g., N-polar) Al.sub.yGa.sub.1-yN where x is greater than y (e.g., preferentially etches N-polar AlGaN over N-polar GaN),.
[0283] 35. The device of clause 34, wherein:
[0284] the device comprises a high electron mobility transistor 600 (e.g.
[0285] the gate recess 710 comprises inclined wet etched sidewalls 602 of the GaN cap layer formed by an anisotropic etch profile of the wet etching using the first solution, and
[0286] gate metal 604 in the gate recess and on or above the N-polar wet etched surface 606 of the nitride cap layer but not on the wet etched sidewalls 602, or wherein there is less of the gate metal on the wet etched sidewalls as compared to gate metal deposited into a gate recess having vertical sidewalls.
[0287] 36. The device of clause 35, wherein the sidewalls are inclined so that the gate recess is wider with increasing distance in a vertical direction from and perpendicular to the wet etched surface 606 of the nitride cap layer, and less of the gate metal is on the sidewalls with the increasing distance from the wet etched surface.
[0288] 37. The device of any of the clauses 34-36 (
[0289] a metal-semiconductor junction 720 or metal-insulator-semiconductor junction 722 on at least one of the N-polar wet etched surface 712 of the nitride cap layer or N-polar wet etched surface of the GaN channel layer, wherein the metal-semiconductor junction has at least one of an increased barrier height or a reduced junction leakage obtained by the wet etching roughening the N-polar wet etched surface.
[0290] 38. The device of any of the clauses 34-37 (
[0291] gate metal 730 in the gate recess 710 forming an electrical interface 720 with the N-polar wet etched surface 712 of the nitride cap layer, the electrical interface comprising a Schottky barrier, and the electrical interface comprising at least one of a higher Schottky barrier height or a reduced gate leakage relative to a dry-etched or non-wet-etch treated surface of the nitride cap layer.
[0292] 39. The device of any of the clauses 34-37 (
[0293] gate metal 730 in the gate recess 710 forming an electrical interface with the N-polar wet etched surface 712, the electrical interface comprising a Schottky barrier, the electrical interface comprising at least one of a higher Schottky barrier height by 0.1 eV or more or a reduced gate leakage by a factor of 10 or more relative to a dry-etched or non-wet-etch treated surface and such that the gate metal 730 forms a gate with an absolute gate leakage below 1 mA/mm at a drain voltage at or below 0.5 V and a gate voltage corresponding to 1 milliamp/millimeter of drain current .
[0294] 40. The device of any of the clauses 34-39 (
[0295] 41. The device of any of the clauses 34-40 (
[0296] the N-polar wet etched surface of the GaN channel layer having an n-type conductivity characterized by roughening by the wet etching and thermally annealing in an environment wherein the roughened N-polar surface reflows and becomes an n-type layer (n+ GaN in
[0297] 43. The device of any of the clauses 34-41, wherein the wet etching etches a thickness of the nitride (e.g., GaN) cap layer so that the nitride (e.g., GaN) cap layer is thinner on one side of the gate recess than the other (see
[0298] 44. The device of clause 43, comprising a T-shaped gate metal in the recess and wherein the T-shaped gate metal is used as a mask during the wet etching (see e.g.,
[0299] 45. The method or device of any of the clauses 1-44, comprising:
[0300] a conductive material 730, 3 on or above the wet etched surface 712 of the nitride semiconductor 4 (e.g., nitride cap layer 706) and forming an interface 722 between the conductive material and the N-polar group III-nitride semiconductor of the nitride cap layer, wherein:
[0301] a barrier height ϕ.sub.B comprising a conduction band difference between the N-polar III-nitride semiconductor 4 and the conductive material 3 at/near the interface is larger than the difference between the work function of the conductive material and the electron affinity of the N-polar group III-Nitride semiconductor, wherein the conductive material forms a Schottky barrier between the semiconductor and the conductive material.
[0302] 46. The device of clause 45, wherein the conductive material comprises ruthenium metal.
[0303] 47. The device of any of the clauses 34-46, comprising a gate 730 in the gate recess 710 in in physical contact with a nitride cap layer 706, wherein the gate comprises a conductive material 3 enhancing a barrier height ϕ.sub.B with respect to the nitride cap layer 706, e.g., so as to form a barrier height ϕ.sub.B of at least 0.5 eV with respect to the nitride cap layer (e.g., wherein the barrier height comprises a conduction band difference between the nitride cap layer and the conductive material at/near the interface between conductive material and the nitride cap layer).
[0304] 48. The device of any of the clauses 34-46 or the method of any of the clauses 1-47 comprising a gate metal 730 in the gate recess 710 contacting the nitride cap layer 706, wherein the gate metal comprises ruthenium metal or an alloy comprising greater than 20%, greater than 30%, greater than 50%, or greater than 80% ruthenium metal, or consisting essentially of ruthenium metal, and the gate metal forms a barrier height greater than 0.6 eV with respect to the nitride cap layer (e.g., wherein the barrier height comprises a conduction band difference between the nitride cap layer and the gate metal at/near the interface between conductive material and the nitride cap layer).
[0305] 49. The device of clause 34, wherein the N-polar semiconductor comprises a III-Nitride layer (e.g., gallium nitride) and the barrier height is greater than or equal to 0.5 eV (or e.g., greater than 0.6 eV when the conductive material is ruthenium metal).
[0306] 50. The method or device of any of the clauses 1-49, wherein the wet etching etches a thickness of the GaN cap layer so that the GaN cap layer is thinner on one side of the gate recess than the other (see
[0307] 51. The method or device of clause 50, comprising a T-shaped gate metal in the recess and wherein the T-shaped gate metal is used as a mask during the wet etching (see
[0308] 52. The device of any of the clauses 33-51, wherein the nitride barrier layer confines a two dimensional electron gas (2DEG) or two dimensional hole gas (2DHG) in the GaN channel layer comprising GaN.
[0309] 53. The device of any of the clauses 33-52, further comprising a source contact (metal) and a drain contact (metal) to the GaN channel layer formed on the wet etched surfaces of the GaN channel layer exposed by the wet etching.
[0310] 54. The device of any of the clauses 33-53, wherein a voltage difference applied to the gate metal with respect to the source contact or the drain contact controls a flow of current through the GaN channel, 2DEG, or 2DHG between the source contact and the drain contact.
[0311] 55. The method or device of any of the clauses 1-55, wherein the nitride barrier layer comprises AlGaN, the nitride cap layer comprises AlGaN, and the GaN cap layer consists essentially of GaN.
[0312] 56. A device, comprising:
[0313] an III-N layer (e.g., N-polar GaN layer) having a wet etched surface 200 (see
[0314] 57. A device (see
[0315] surface formed by at least one of:
[0316] a wet etch that etches one or more N-polar III-N layers 701, wherein the wet etch uses a solution comprising a first etchant having a composition that etches (e.g., N-polar) Al.sub.xGa.sub.1-xN faster than (e.g., N-polar) Al.sub.yGa.sub.1-yN where x is less than y (e.g., preferentially etches N-polar GaN over N-polar AlGaN), or
[0317] a wet etch that etches one or more N-polar III-N layers 701, wherein the wet etch uses a solution comprising a second etchant having a composition that etches (e.g., N-polar) Al.sub.xGa.sub.1-xN faster than (e.g., N-polar) Al.sub.yGa.sub.1-yN where x is greater than y (e.g., preferentially etches N-polar AlGaN over N-polar GaN), or
[0318] digitally etching one or more of the N-polar III_N layers 701 using a dry oxidation step exposing the one or more layers to an oxidizer so as to form an oxidized surface layer; and then wet etching the oxidized surface layer using an etchant that etches the oxidized surface layer at least 10 times faster than the underlaying layer.
[0319] 58. The device of clause 56 or 57, wherein the wet etched surface 606, 712 (formed by the wet etch) forms an electrical contact with a gate, a source, a drain, or any electrical contact supplying current to, receiving current from, applying voltage to, or sensing voltage outputted from, the device. Example devices include, but are not limited to, a transistor, a solar cell, a photodiode, or a light emitting device (e.g., laser or light emitting diode).
[0320] 59. A device of any of the clauses comprising any of the clauses 45-54
[0321] 60. A diode or transistor device 1200 (see
[0322] an N-polar group III-nitride semiconductor 4; and
[0323] a conductive material 3 on or above the semiconductor 4 and forming an interface 1400 between the conductive material and the N-polar group III-nitride semiconductor, wherein:
[0324] a barrier height ϕ.sub.B comprising a conduction band difference between the N-polar III-nitride semiconductor 4 and the conductive material 3 at/near the interface 1400 is larger than the difference between the work function ϕ.sub.m the conductive material and the electron affinity X of the N-polar group III-Nitride semiconductor 4, wherein the conductive material 3 forms a Schottky barrier between the semiconductor 4 and the conductive material 3.
[0325] 61. The device of clause 60, wherein the conductive material 3 comprises ruthenium metal or an alloy containing greater than 20%, greater than 50%, or greater than 80% ruthenium metal, or the conductive material consists essentially of ruthenium metal, and the conductive material forms a barrier height ϕ.sub.B greater than 0.6 eV to the N-polar III-nitride semiconductor.
[0326] 62. The device of clause 60 or 61, wherein the conductive material comprises ruthenium metal.
[0327] 63. The device of any of the clauses 60-62, wherein the N-polar semiconductor 4 is a III-Nitride (e.g., gallium nitride) and the barrier height is greater than or equal to 0.5 eV.
[0328] 64. The device of clause 59, wherein the conductive material 3 comprises any conductive material, including various metals, conductive oxide, conductive nitrides or conductive polymers forming the enhanced barrier height on N-polar III-Nitrides.
[0329] 65. The device of any of the clauses 60 or 64, wherein the conductive material comprises any element or alloy with a work function >4.1 eV.
[0330] 66. The device of any of the preceding clauses 60-65, wherein the conductive material forms a Schottky barrier between the semiconductor and the conductive material.
[0331] 67. The device of any of the clauses 60-66, wherein the device comprises a diode (e.g., Schottky diode), e.g., comprising a Schottky junction between the conductive material and the N-polar group III-Nitride semiconductor comprising an n-type or p-type material.
[0332] 68. The device of any of the clauses 60-67, wherein the device comprises a transistor.
[0333] 69. The device of clause 68, wherein the conductive layer confines a two dimensional electron gas (2DEG) or two dimensional hole gas (2DHG) in the N-polar III-Nitride semiconductor (e.g., GaN channel layer comprising GaN).
[0334] 70. The device of clause 68 or 69, further comprising a source contact (metal) and a drain contact (metal) to N-polar III-Nitride semiconductor.
[0335] 71. The device of clause 70, wherein a voltage difference applied to the conductive layer with respect to the source contact or the drain contact controls a flow of current through the GaN channel, 2DEG, or 2DHG between the source contact and the drain contact.
[0336] 72. The method or device of any of the clauses, wherein the conductive material is deposited using methods include but not limited to atomic layer deposition, sputtering, thermal evaporation such that the final conductive materials on N-polar III-Nitrides can form an enhanced barrier height.
[0337] Conclusion
[0338] This concludes the description of the preferred embodiment of the present invention. The foregoing description of one or more embodiments of the invention has been presented for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise form disclosed. Many modifications and variations are possible in light of the above teaching. It is intended that the scope of the invention be limited not by this detailed description, but rather by the claims appended hereto.