METHOD AND SYSTEM FOR EFFICIENTLY DISINFECTING N95 MASK(S) WITH UPCONVERTING NANOPARTICLES, AND DISINFECTED MASK(S)
20220276545 · 2022-09-01
Inventors
- PETER JAMES SCHUCK (New York, NY, US)
- EMMA ZEYAN XU (New York, NY, US)
- CHANGHWAN LEE (New York, NY, US)
Cpc classification
G02B5/208
PHYSICS
A61L2202/11
HUMAN NECESSITIES
G02F1/353
PHYSICS
International classification
Abstract
Exemplary wearable device(s) (e.g., mask(s)) according to exemplary embodiments of the present disclosure can be provided. For example, the wearable device(s) can comprise an inner layer, an outer layer and a filter layer, and The inner layer, the outer layer and/or the filter layer can include one or more upconverting nanoparticles. Further, exemplary method(s) according to the exemplary embodiments of the present disclosure can be provided for disinfecting a wearable device. The exemplary method(s) can comprise, e.g., providing the wearable device comprising an inner layer, an outer layer and a filter layer, in which the inner layer, the outer layer and/or the filter layer can include one or more upconverting nanoparticles. In the exemplary method, it is possible to apply infrared radiation (IR) to the upconverting nanoparticle(s) to generate ultraviolet (UV) radiation so as to disinfect the wearable device.
Claims
1. A wearable device, comprising: an inner layer, an outer layer and a filter layer, wherein at least one of the inner layer, the outer layer or the filter layer includes one or more upconverting nanoparticles.
2. The wearable device of claim 1, wherein at least one of the inner layer, the outer layer or the filter layer further includes an ultra-violet (UV)-absorbing lanthanide complex material.
3. The wearable device of claim 2, wherein the UV-absorbing lanthanide complex material is configured to at least one of absorb UV radiation or down-convert the UV radiation back to infrared (IR) light.
4. The wearable device of claim 1, wherein the one or more upconverting nanoparticles include a NaYF.sub.4 hexagonal host lattice.
5. The wearable device of claim 1, wherein one or more the upconverting nanoparticles are doped with Lanthanide ions.
6. The wearable device of claim 2, wherein the Lanthanide ions include a sensitizer to absorb near infrared photons and an emitter to send out photons at higher energies.
7. The wearable device of claim 6, wherein the sensitizer is Yb.sup.3+.
8. The wearable device of claim 6, wherein the emitter is Er.sup.3+ or Tm.sup.3+.
9. The wearable device of claim 1, wherein at least one of the inner layer or the outer layer includes non-woven polypropylene.
10. The wearable device of claim 1, wherein the filter layer is a meltblown filtration layer.
11. The wearable device of claim 1, wherein the one or more upconverting nanoparticles are provided in the filter layer.
12. The wearable device of claim 1, wherein the UV-absorbing lanthanide complex material is provided in the filter layer.
13. A method for disinfecting a wearable device, comprising: providing the wearable device comprising an inner layer, an outer layer and a filter layer, wherein at least one of the inner layer, the outer layer or the filter layer includes one or more upconverting nanoparticles; and applying infrared radiation (IR) to the one or more upconverting nanoparticles to generate ultraviolet (UV) radiation so as to disinfect the wearable device.
14. The method of claim 13, wherein the IR radiation includes the near-IR radiation.
15. The method of claim 14, wherein at least one of the inner layer, the outer layer or the filter layer further includes an ultra-violet (UV)-absorbing lanthanide complex material.
16. The method of claim 15, further comprising absorbing the UV radiation by the UV-absorbing lanthanide complex material upon the impact of the UV radiation on the wearable device.
17. The method of claim 15, further comprising down converting the UV radiation by the UV-absorbing lanthanide complex material into a subsequent IR radiation upon the impact of the UV radiation on the wearable device.
18. The method of claim 15, wherein the UV-absorbing lanthanide complex material is provided in the filter layer.
19. The method of claim 13, wherein the one or more upconverting nanoparticles are provided in the filter layer.
20. The method of claim 13, wherein one or more the upconverting nanoparticles are doped with Lanthanide ions.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0017] Further objects, features and advantages of the present disclosure will become apparent from the following detailed description taken in conjunction with the accompanying Figures showing illustrative embodiments of the present disclosure, in which:
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[0032] Throughout the drawings, the same reference numerals and characters, unless otherwise stated, are used to denote like features, elements, components or portions of the illustrated embodiments. Moreover, while the present disclosure will now be described in detail with reference to the figures, it is done so in connection with the illustrative embodiments and is not limited by the certain exemplary embodiments illustrated in the figures and the appended claims.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
[0033]
[0034] To address such issues, as shown in
[0035]
[0036] It has been investigated a conversion of the NIR to UV conversion of UCNPs for various applications such as lasing [see, e.g., Ref 14] and solar cells [see, e.g., Ref 15]. One study demonstrates a five-photon upconversion process of UCNPs doped with Thulium (Tm) and Gadolinium (Gd). It was possible to achieve bright emission at 290 nm and 311 nm for Tm and Gd, respectively. [See, e.g., Ref. 14]. These UV wavelengths are within UVB region, and thus, can be germicidal. Similar emissions has also been found with lanthanide atoms doped in different crystal lattice structure such as YF.sub.3 [see, e.g., Refs. 15 and 16] and LiYF4 [see, e.g., Ref 17]. These studies assist with the understanding the physics behind NIR to UV photo upconversion process, and facilitate various directions for enhancing these nanoparticles for application specific designs for the future.
[0037] Since UCNPs can, for example, provide an extremely local source of UV emission, according to an exemplary embodiments of the present disclosure, it is possible to embed UCNPs in, e.g., N95 masks and other masks. For example, embedding UCNPs in one or more polymers can be an appropriate process, and has been demonstrated in various studies.
[0038] For example,
[0039] According to an exemplary embodiment of the present disclosure, it is possible to embed UCNPs in one, some or all of the mask layers to facilitate an appropriate or maximum disinfection coverage. Upon incident of NIR light/radiation and/or beam thereon, the UCNPs can subsequently convert the NIR photons into UV photons, and disinfect the masks internally. This exemplary configuration can facilitate the irradiation of significantly fewer UV photons, compared to the illumination intensities used in the past for disinfecting. One of the reasons why fewer UV photons may be needed can be that the other approaches may require using enough UV power to penetrate to the center of the mask layers, and overcome shadowing effects. To address such possible prior deficiencies, the UCNP disinfection system and method according to the exemplary embodiment of the present disclosure reduces and/or minimizes the impact of UV degradation of the mask, as well as provided for a lower disinfecting illumination power, among other benefits.
[0040] For example, according to an exemplary embodiment of the present disclosure, an illumination chamber that emits NIR light can be provided, instead of UV, which can have various benefits. There can be less degradation on the chamber, hence it can facilitate a cheaper material and process for the chamber manufacturing. NIR can also be much safer for a human operation in close proximity. This exemplary disinfection method according to the exemplary embodiment of the present disclosure can be utilized for an active disinfection. That is, the exemplary disinfection process can occur while the mask is still worn on the face of the patient or doctor. This can be effectuated because of, for example, the low energy of NIR photons and the weak penetration ability of far UVC photons, both of which are of little to no harm to the human body.
[0041] There may be some issues associated with the UVGI disinfection. For example, the UV generated by UCNPs may deteriorate the PP fibers of the mask. To address this problem, according to an exemplary embodiment of the present disclosure, it is possible to add a UV-absorbing lanthanide complex material to be embedded with the UCNP together within the mask. The lanthanide complex can absorb UV radiation/light, and down-convert it back to IR radiation. [See, e.g., Ref. 18].
[0042]
[0043] While UCNPs can be securely locked in the PP fibers during the mask manufacturing process, the biosafety of UCNPs in the unlikely case of their accidental inhalations can also be considered. It is believed that there is currently no literature on the inhalation of UCNPs. However, as UCNPs have applications in biological studies—including bioimaging and drug delivery—researchers have investigated their toxicity via in-vivo studies of mice. In general, depending on the size and surface chemistry, most UCNPs find their way out of the mice through feces in a matter of days. The level of toxicity is also dosage dependent. [See, e.g., Ref. 24]. However, given the fact that UCNP can be locked safely inside the PP fibers, their inhalation would be unlikely, it can be preliminarily concluded that UCNPs embedded in masks can be safe for users.
[0044] There are studies on the necessary UVGI dosage for mask disinfection. Although the dosage depends on the specific virus, and there has not yet been a study for SARS-CoV-2, studies on similar viruses can be used as references. As a 3-log reduction in virus can be considered significant post treatment, one study showed that a dosage of 1 J/cm2 of 254 nm UVC light was needed to disinfect masks contaminated with H1N1 influenza. [See, e.g., Ref 25]. Importantly, however, by shifting to shorter wavelength far UV-C excitation using 222 nm photons, a study indicates that the appropriate dosage can be, e.g., around 1.5 mJ/cm.sup.2 to achieve a 3-log reduction. [See, e.g., Ref 26]. In a previous study, avalanching nanoparticles (“ANPs”) that exhibit extremely nonlinear responses have been discussed. [See, e.g., Ref. 27]. These ANPs (or UCNPs) have another important property as shown in the photoluminescence spectrum of the exemplary graph in
[0045] For example, according to an exemplary embodiment of the present disclosure, to calculate or otherwise determine the quantity of nanoparticles needed to achieve such a dosage and mask design, it is possible to first determine the energy of one 222 nm photon to be 8.95E-19 J. At a dosage of about 1.5 mJ/cm.sup.2, the corresponding number of far UVC photons is 1.68E+07. To calculate/determine how many NIR photons are needed to produce the number of UV photons needed, it is possible to consider the quantum yield (QY) of such conversion, that is, how efficiently can an exemplary system convert the incident light into outgoing light. Although currently there is no study on the QY of UCNP for the IR to far UVC conversion, related literature can be informative. A recent study demonstrated a core-shell-shell structure, with Yb.sup.3+ ions in the core, Er.sup.3+ ions in the inner shell, and an additional inert shell on the outside to encapsulate and prevent surface energy losses. QY was achieved as high as 15% in the visible light spectrum. [See, e.g., Ref. 28]. Thus, it is possible that with an exemplary nanoparticle engineering, the QY of IR to far UVC conversion can be within 1-10%.
[0046] UCNPs' ability to convert light can largely depend on an exemplary absorption cross section area thereof. This exemplary area can be determined by, e.g., the absorption cross section area of the Yb.sup.3+ ion, multiplying by the number of such ions in a UCNP. an exemplary study shows that the absorption cross section of Yb.sup.3+ ions at 980 nm is 1E-20 cm.sup.2. [see, e.g., Ref. 29]. Following the UV emissions of UCNP paper [see, e.g., Ref. 14], where the diameter of the nanoparticles is 30 nm, it is possible to calculate that there are approximately 106 Yb.sup.3+ ions per UCNP. Thus, the absorption cross section per UCNP can be, e.g., 1E-18 cm.sup.2.
[0047] Then, it is possible to calculate or otherwise determined the illumination time needed to disinfect one N95 mask. For example, it is possible to utilize 100 cm.sup.2 as the surface area of the mask and/or identify, e.g., 3 main variables: (i) the incident laser power (approx. 10-100 W), (ii) the percentage of the mask volume that comprises of UCNPs (e.g., 1-15%), and (iii) quantum yield of the UCNPs (approx. 0.1-10%). The top curve in
[0048] One exemplary way to further improve the efficiency of disinfection is to provide, e.g., more efficient particles. It is possible to identify energy transfer pathways between the host matrix, the sensitizer and the emitter lanthanide ions.
[0049] For example, in other UVGI disinfection studies, the illumination time can be approximately 30 minutes [see, e.g., Ref. 30], in comparison, most of the data points in
[0050] It can be useful to determine the cost of UCNP for a single mask. For example, if a 5% of the mask is comprised of UCNPs is assumed, it is possible to obtain 1.19E+17 UCNPs per mask. The molecular weight can be extrapolated to be 1E+07 g/mol. [See, e.g., Ref. 31]. Hence the weight of the UCNP is 1.98 grams.
[0051] To understand these numbers in context and provide reasonable rationale for future cost estimation, it is possible to compare them to the price trajectory of quantum dots. In particular, noting how significant increases in application spaces and demand drove a large scale-up in production capabilities, leading to considerable decreases in costs. Similarly to UCNPs, quantum dots are nanoparticles that can also be used as probes for bioimaging and solar energy harnessing. Moreover, revolutionized electronic display technologies have been revolutionized in the past decade. For example, in 2009, the cost was $3000-$10,000 per gram, similar to UCNPs. [See, e.g., Ref 32]. In 2018, e.g., a cost analysis on quantum dots show that the cost has significantly reduced to $11-$59 per gram. [See, e.g., Ref. 33]. In 2020, that number has been further reduced to a mere $8.11 [see, e.g., Ref. 34]—representing a drop in costs by 3 orders of magnitude over one decade. Currently, UCNPs are still produced in relatively small, boutique batches. If they were to follow the same cost reduction trend as quantum dots, the $113.81 material cost could shrink to $0.11 in a decade. This is reflected as the 4.sup.th data point shown in
[0052] Each of the masks according to the exemplary embodiments of the present disclosure can be reused many more times than the conventional N95 mask. For example.
[0053] For example, the limiting factors of mask re-usage to be physical damages such as tearing or staining. While another limitation may be NIR photodamage, it is unlikely to play a significant role. According to one study that characterized the optical absorption of PP powder, it is shown that the absorbance of UVC is 10 times that of NIR. [See, e.g., Ref. 36]. UV has been shown as providing its photodegradation effect on PP, which compromises the structural integrity of PP irreversibly. [See, e.g., Ref. 10]. Meanwhile, there is no record of NIR having any significant degradation effects. In addition, an exemplary calculation shows that under the NIR treatment, the temperature of the mask would raise by 5.3° C., this is an insignificant or small increase in temperature, as the melting temperature of PP is recorded at 186.1° C. [See, e.g., Ref. 37]. An exemplary design , in one exemplary embodiment of the present disclosure, the UV emission source can be embedded inside the mask, which can significantly decrease the UV exposure of PP, especially at outer surfaces, since the high doses of UV radiation required to penetrate the material and overcome shadowing effects may no longer be required.
[0054] If the UV generated by the UCNPs is found to be the ultimate limiting factor of mask reusability, then molecular UV scavengers, e.g., lanthanide complexes as illustrated in
[0055] It is known that UV radiation may be harmful to humans and/or animals. For example, the same way as such radiation destroys viruses, it can attack and/or damage the DNA in human cells and possibly cause irreversible damage. [See, e.g., Ref 38]. During the traditional UVGI process, according to the exemplary embodiment of the present disclosure, the entire disinfection process can occur inside a chamber, with subjects (e.g., humans) being advised to maintain a distance, and refrain from looking at the chamber. This problem may not be relevant with the exemplary embodiments of the present disclosure. In particular, with the irradiation source being the relatively harmless and highly penetrable NIR, the exemplary method according to the exemplary embodiments of the present disclosure would be safe for human operation, and it can provide an active disinfection whereas, e.g., the user can wear the mask while the disinfection takes place.
[0056] It should be understood that reusing masks is not only economical, it could also be a relief for the environment, as millions of disposable masks are being dumped into landfill each year during normal times. This problem is particularly aggravated by the Covid-19 pandemic. It was reported that 468.9 tons of medical waste was created every day in China alone. [See, e.g., Ref 39]. Additional study suggested that if the global population used one disposable mask per day until the end of the pandemic, there could be a waste as enormous as 129 billion masks. [See, e.g., Ref 40]. This colossal number could potentially be lowered by multiple orders of magnitude if the masks are being disinfected and reused. The disinfection mechanism with IR light source and UCNP described in this disclosure can be a promising candidate to achieve that.
[0057]
[0058] To summarize, exemplary methods to disinfect and reuse N95 masks with UVGI by integrating UCNPs into the masks as a medium, according to the exemplary embodiments of the present disclosure are described herein. For example, the degradation of mask materials during disinfection can be significantly reduced, thus facilitating for more reuse cycles. These exemplary method and system according to the exemplary embodiments of the present disclosure can also be safe for humans in proximity; thus, their exemplary applications is extended and applicable beyond mask disinfections, and be adapted into a variety of environments. In addition to masks, the same or similar principles can also be applied to medical gowns. Moving beyond the medical world, this disinfection framework can be applied to commercial apparel such as certain clothing and accessories as well. From a sustainability point of view, reusing PPE could lead to dramatic decrease in excess waste, thus putting less strain on the environment.
[0059] The foregoing merely illustrates the principles of the disclosure. Various modifications and alterations to the described embodiments will be apparent to those skilled in the art in view of the teachings herein. Ilt will thus be appreciated that those skilled in the art will be able to devise numerous systems, arrangements, and procedures which, although not explicitly shown or described herein, embody the principles of the disclosure and can be thus within the spirit and scope of the disclosure. Various different exemplary embodiments can be used together with one another, as well as interchangeably therewith, as should be understood by those having ordinary skill in the art. In addition, certain terms used in the present disclosure, including the specification, drawings and paragraphs thereof, can be used synonymously in certain instances, including, but not limited to, for example, data and information. It should be understood that, while these words, and/or other words that can be synonymous to one another, can be used synonymously herein, that there can be instances when such words can be intended to not be used synonymously. Further, to the extent that the prior art knowledge has not been explicitly incorporated by reference herein above, it is explicitly incorporated herein in its entirety. All publications referenced are incorporated herein by reference in their entireties.
EXEMPLARY REFERENCES
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