Abstract
A system and method for fastening protective barriers to solar panel systems includes a fastener system including a main clip that is coupled to a support clip and a wireform splice. The main clip and support clip of the fastener system are adapted to engage with a solar panel frame. Once engaged with the panel frame, a barrier, such as wire mesh, is placed adjacent to a front face of the main clip and the wireform splice may be coupled to the main clip and engaged with the barrier. The splice is used to secure the barrier to the faceplate. In one embodiment, the fastening devices may be placed in a spaced arrangement, and the barrier is coupled to each fastening device along the continuous run. In this way, a single section of barrier may be secured to the solar panel array system.
Claims
1. A fastener for fastening a protective barrier to a solar panel installation, the fastener comprising: a main clip; a support clip movably attached to the main clip; and a wireform splice adapted to engage with a plurality of apertures on the main clip.
2. The fastener of claim 1, wherein the main clip further comprises a flange that projects outwardly from the main clip and receives the support clip, the flange comprising a plurality of bends; and wherein the plurality of bends extend in a perpendicular direction relative to an elongated length of the flange.
3. The fastener of claim 1, wherein the main clip further comprises: a front face from which the flange projects outward, the front face being substantially planar and configured to include a plurality of apertures which have been adapted to engage the wireform splice.
4. The fastener of claim 1, wherein the main clip further comprises a plurality of support wings that extend outward from sides of the front face.
5. The fastener of claim 1, wherein the flange of the main clip further comprises a plurality of slots configured to couple the support clip to the main clip.
6. The fastener of claim 1, wherein the main clip further comprises a plurality of stoppers projecting from the main clip that are configured to engage the solar panel frame.
7. The fastener of claim 1, wherein the support clip further comprises a first portion angled toward a second portion thereby forming a space that accommodates a portion of both the solar panel frame and the main clip, the first portion being adapted to be flexibly coupled to the second portion about a bend.
8. The fastener of claim 7, wherein the support clip further comprises a lateral slot adapted to receive the flange portion of the main clip, the support clip being slidable along an elongated length of the flange toward a front face of the main clip.
9. The fastener of claim 1, wherein the support clip further comprises a tab that is received in a corresponding slot of the main clip, wherein the tab is only movable in one direction when engaged with the corresponding slot.
10. The fastener of claim 1, wherein the support clip further comprises a plurality of sidewalls that form a channel in which the main clip is received, wherein the plurality of sidewalls are configured to limit lateral movement of the main clip.
11. A fastener assembly comprising: a fastener; and a wireform splice adapted to be engageable to the main clip.
12. The fastener assembly of claim 11, wherein the wireform splice further comprises a plurality of bends.
13. The fastener assembly of claim 11, further comprising: a support clip clamped on an inside portion of a solar panel frame; a main clip; and a mesh material that is attachable to a front face of the support clip by the wireform splice when the fastener assembly is assembled.
14. The fastener assembly of claim 13, wherein the front face of the main clip is positioned to be flush to a front face of the solar panel frame, and wherein a flange of the main clip extends perpendicular to the front face and parallel to an inside portion of the solar panel frame.
15. The fastener assembly of claim 13, wherein a plurality of stoppers attached to the main clip press against a front face of the solar panel frame separating the frame from the main clip.
16. The fastener assembly of claim 13, wherein the wireform splice is configured to affix a mesh panel to a front face of the main clip.
17. The fastener assembly of claim 11, wherein the wireform splice is configured to secure two pieces of mesh material together.
18. A method of fastening a protective barrier to a solar panel system the method comprising: coupling a support clip of a fastener to a main clip of the fastener by sliding the support clip onto a flange of the main clip that is adapted to receive the support clip; sliding the support clip onto a solar panel frame to secure a portion of the solar panel frame between two portions of the support clip; and coupling a wire mesh to the fastener.
19. The method of fastening a protective barrier to a solar panel system of claim 18 further comprising: coupling the mesh material to the main clip with a wireform splice engageable to the main clip.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
[0045] A more complete understanding of the present invention may be derived by referring to the detailed description when considered in connection with the following illustrative figures. In the figures, like reference numbers refer to like elements or acts throughout the figures.
[0046] FIG. 1 depicts an embodiment of the main clip.
[0047] FIG. 2 depicts an alternative embodiment of the main clip.
[0048] FIG. 3 depicts an embodiment of the support clip from a top side view.
[0049] FIG. 4 depicts an embodiment of the support clip from a back view.
[0050] FIG. 5 depicts an embodiment of the support clip from a side view.
[0051] FIG. 6 depicts an alternative embodiment of the support clip from a top side view.
[0052] FIG. 7 depicts an alternative embodiment of the support clip from a back view.
[0053] FIG. 8 depicts an alternative embodiment of the support clip from a side view.
[0054] FIG. 9 depicts an embodiment of the wireform splice from a front view.
[0055] FIG. 10 depicts an embodiment of the wireform splice from a side view in order to see the bends, hooks and finger tabs.
[0056] FIG. 11 depicts an embodiment of the support clip preloaded onto the rear flange of the main clip.
[0057] FIG. 12 depicts an embodiment of the support clip inserted onto the rear flange of the main clip and fastened onto approximately one of the lateral slots of the main clip.
[0058] FIG. 13 depicts a view of the main clip and support clip attached to the module frame with wire mesh placed against the main face of the main clip.
[0059] FIG. 14 depicts a side view of the entirety of the fastener attached to the module frame, holding the wire mesh in place.
[0060] FIG. 15 depicts a view of the fastener placed around the parameter of a solar panel frame, holding the wire mesh in place to fill the gap between the frame and the roof.
[0061] FIG. 16 depicts the splice marrying two pieces of wire mesh together.
[0062] FIGS. 17 and 18 depict the entirety of the fastener attached to the module frame, holding the wire mesh in place.
[0063] Elements and acts in the figures are illustrated for simplicity and have not necessarily been rendered according to any particular sequence or embodiment.
DETAILED DESCRIPTION
[0064] In the following description, and for the purposes of explanation, numerous specific details are set forth in order to provide a thorough understanding of the various aspects of the invention. It will be understood, however, by those skilled in the relevant arts, that the present invention may be practiced without these specific details. In other instances, known structures and devices are shown or discussed more generally in order to avoid obscuring the invention. In many cases, a description of the operation is sufficient to enable one to implement the various forms of the invention, particularly when the operation is to be implemented in software. It should be noted that there are many different and alternative configurations, devices and technologies to which the disclosed inventions may be applied. The full scope of the inventions is not limited to the examples that are described below.
[0065] In one application, FIG. 1 depicts an embodiment of the main clip 100. In this embodiment, the main clip 100 comprises a front face 14, a plurality of support wings 16 that are approximately perpendicular to the front face 14 and extend from the sides of the front face 14, a plurality of vertical stoppers 8, a plurality of apertures 10,12 adapted to engage with a wireform splice 300, and a flange 2 that is approximately perpendicular to the front face 14. In this embodiment, the flange 2 may comprise a plurality of bends 18 to provide rigidity and space for coupling the main clip 100 and the support clip 200 while also maintaining a flush connection between the device and the bottom of the solar panel. The flange 2 may also comprise a plurality of slots 6 and are adapted to receive a movable support clip 200 and a single vertical slot or plurality of vertical slots 6 approximately towards the end of the flange 4 and a guide approximately at the end of the flange 1 to help couple the support clip 200 and the main clip 100. Within this embodiment the term support wings can be further defined in alternative embodiments as any form of support structure providing support to a main fastener having a front plate attached to a solar or roof panel frame.
[0066] FIG. 2 depicts an embodiment similar to FIG. 1 described above, however FIG. 2 comprises a plurality of side walls 20 approximately perpendicular to the flange 2 and extending approximately the distance of the plurality of lateral slots 6. The plurality of lateral slots 6 being able to receive a portion of the main clip within the slot.
[0067] FIG. 3 depicts an embodiment of the support clip 200. In this embodiment, the support clip 200 comprises a first or top portion 205, a second or bottom portion 210, and a first end or front 215 and a second end or back 220. The top portion of the support clip 205 angles downward toward the front 215 of the support clip. The top portion may be flexibly bent relative to the bottom portion. Approximately at the front of the support clip 215, the top portion reaches the bottom portion 210 and presses against it. In this way, the top portion 205 and the bottom portion 210 form a clip comprising a space to accommodate a portion of a solar panel frame and the flange 2 of the main clip. The end of the top portion 205, near the front 215 of the support clip, comprises a front panel guide 24. Its purpose is to help funnel and guide the clip onto the solar panel frame. Towards the back 220, the support clip comprises a rear bend 30 comprising a lateral slot 32 or plurality of lateral slots approximately near the center, top or bottom of the rear bend 30. The lateral slot 32 provides an exit point for the flange 2 of the main clip 100. The front of the bottom portion 210, comprises a bottom tab 26 configured to engage with the flange 2 of the main clip, a plurality of tabs, and/or a plurality of side walls. As the rear flange 2 of the main clip passes through the space between the front panel guide 24 and the bottom tab 26, the bottom tab 26 will rest in a corresponding vertical slot 6 of the flange 2 of the main clip. The bottom tab 26 is adapted to move with ease in one direction, but not the opposite once it engages with a vertical slot 6.
[0068] In this embodiment the bottom portion 210, comprises a plurality of side walls 28 that are approximately perpendicular to the bottom portion 210 and extend toward the top portion 205. When engaged with the main clip 100, the side walls 28 sit on the outside of the flange 2 of the main clip. The side walls 28 form a channel intended to support the main clip 100 from moving horizontally and disengaging from the support clip 200.
[0069] Each of the main clip 100 and the support clip 200 may be formed as unitary and integral parts. The main clip 100 and the support clip 200 may be formed as separate and separable parts. The parts may be formed of any suitable material. A metal or plastic material that is able to withstand various weather conditions may be suitable. Any suitable manufacturing process may be used to form the parts, such as conventional manufacturing methods including molding or casting, additive manufacturing, or a combination thereof.
[0070] FIG. 4 depicts the same embodiment as described in FIG. 3, however from a rear, bottom view. FIG. 4 shows the lateral slot 32 at the back portion 220 approximately near the rear bend 30.
[0071] FIG. 5 depicts the same embodiment as described in FIG. 3 and FIG. 5, but from a side view.
[0072] FIG. 6 depicts an alternative embodiment of the support clip 200. In this embodiment the bottom portion 210, comprises a plurality of side walls 28 that are approximately perpendicular to the bottom portion 210 and extend away from the top portion 205. When engaged with the main clip 100, the side walls 28 sit on the outside of the support wing 16 of the main clip 100. The side walls 28 form a channel intended to support the main clip 100 from moving horizontally and disengaging from the support clip 200.
[0073] FIG. 7 depicts the same embodiment as described in FIG. 6, however from a rear, bottom view. FIG. 7 shows the lateral slot 32 at the back portion 220 approximately near the rear bend 30.
[0074] FIG. 8 depicts the same embodiment as described in FIG. 6 and FIG. 7, but from a side view.
[0075] FIG. 9 depicts an embodiment of the wireform splice 300. in this embodiment the splice 300 comprises a top 305 and bottom 310. The top 305 comprises a plurality of bends and a plurality of lengths between bends comprising a hook 34 and a finger tab 36. A middle piece 38 extends between the top 305 and bottom 310 and presses the mesh barrier firmly against main clip face 14 when engaged. The bottom 310 comprises a plurality of bends and hooks 40 to engage with a plurality of apertures 10,12 on the front face 14 of the main clip. This wireform may be made out of any suitable material be it metal, plastic or other composition of matter.
[0076] FIG. 10 depicts the same embodiment as described in FIG. 9, but from an angled view. This view allows for observation of specific bends located on this embodiment those bends including the top hook 34, bends to hooks front face 40, and a finger tab 36. These hooks may be configured in a plurality of different ways so long as they accomplish their defined purpose.
[0077] FIG. 11 depicts the rear flange 2 of the main clip 100 sliding between the top portion 205 and bottom portion 210 of the support clip 200 and being guided by the front panel guide 24 of the support clip 200.
[0078] FIG. 12 depicts the support clip 200 latched onto the plurality of lateral slots 6. In this embodiment the bottom portion 210 of the support clip 200, comprises a plurality of side walls 28 that are approximately perpendicular to the bottom portion 210 and extend away from the top portion 205. The side walls 28 sit on the outside of the flange 2 and slide on the outside of the support wings 16 of the main clip 100. The side walls 28 form a channel intended to support the main clip 100 from moving horizontally and disengaging from the support clip 200.
[0079] In some embodiments the bottom portion 210 of the support clip 200, may comprise a plurality of side walls 28 that are approximately perpendicular to the bottom portion 210 and extend toward the top portion 205. When engaged with the main clip 100, the side walls 28 sit on the outside of the flange 2 of the main clip.
[0080] FIG. 13 depicts an embodiment of the main clip 100 fastening the wire mesh 500 to the solar panel frame 400. In this embodiment the wire mesh 500 is pressed against the front face 14 of the main clip 100. The plurality of vertical stoppers 8 press on the front face of the solar panel frame 42. The wireform splice 300 is fastened to the front face 14 of the main clip 100 by a plurality of bottom bends 40 secured around the bottom apertures 12 on the front face 14 and the hook 34 is secured around the top apertures 10 on the front face 14. The middle piece 38 presses the wire mesh 500 to the front face 14 of the main clip 100.
[0081] FIG. 14 depicts a side view of an embodiment of the support clip 200 clamped onto the inside of solar panel frame 44 and the main clip 100 and the wire mesh 500 are attached to the front face 14 by the wireform splice 300. In this embodiment the front face 14 of the main clip 100 sits approximately flush but indented to the front face of the solar panel frame 42 and the flange 2 sits approximately perpendicular to the front face of the solar panel frame 42 and approximately parallel to the inside of the panel frame 44. The plurality of vertical stoppers 8 press against the front face of the solar panel frame 42. The support wing 16 rests approximately parallel with the inside of the solar panel frame 44. This embodiment of the support clip 200 comprises the top portion 205 and the bottom portion 210 fastened onto the flange 2 and the inside of the panel frame 44. This embodiment of the wireform splice 300 affixes the wire mesh 500 to the front face 14 of the main clip 100. The bottom bends 34 insert through the opening in the wire mesh 500 and continue through the bottom apertures 12 of the main clip 100. The top hook 34 is inserted into the opening in the wire mesh 500 and continued through the top apertures 10 of the main clip 100. The finger tab 36 protrudes approximately perpendicular to the front face 14 of the main clip 100.
[0082] FIG. 15 depicts a plurality of fasteners attached to the solar panel frame 400 and holding the wire mesh 500 in place to secure the space between the panel frame 400 and roof.
[0083] FIG. 16 depicts an embodiment of the wireform splice 300 securing two pieces of wire mesh 500 together. In alternative embodiments the mesh may be made of varying materials such as plastics or other viable materials. In this embodiment, the bottom bends 34 insert through the opening in the first layer of wire mesh 500 and continues through to the second layer of wire mesh 500. The top hook is inserted into the opening in the first layer of wire mesh 500 and continues through to the second layer of wire mesh 500. In this way the plurality of hooks and bends in the wireform splice 300 grab onto the wire mesh and hold it in place so they do not separate. The middle piece 38 extends between the top 305 and bottom 310 and presses against the first layer of wire mesh 500. Alternative embodiments may include the mesh being made of any material and is not limited to only wire mesh material, plastic, or polyurethane mesh types may also be used by the present embodiment.
[0084] FIGS. 17 and 18 depict the entirety of the fastener attached to the module frame, holding the wire mesh in place.
