Energy Storage Using Spherical Pressure Vessel Assembly
20220290818 · 2022-09-15
Inventors
Cpc classification
F17C2205/0142
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C13/002
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/0123
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2223/036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/054
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F03D9/17
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0581
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2221/031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2260/031
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/018
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0639
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0337
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0386
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
Systems and methods for improving the efficacy of a wind turbine farm by providing a mechanical compressed air energy storage solution to provide power to the grid when electricity demand requires it. Specifically, a system for storing compressed air energy recovered from a wind turbine driven compressor. The system can include a primary spherical pressure vessel configured for fluid communication with a compressed air source and a secondary spherical pressure vessel in fluid communication with the primary spherical pressure vessel. Air stored in the pressure vessels can then be discharged to a combustion power generator to generate supplemental electrical energy or through a turbo expander to directly generate electricity.
Claims
1. A system for storing compressed air energy recovered from a wind turbine driven compressor, the system comprising: a primary spherical pressure vessel configured for fluid communication with a compressed air source; and one or more secondary spherical pressure vessels in fluid communication with the primary spherical pressure vessel; wherein the primary spherical pressure vessel and the one or more secondary spherical pressure vessels are configured to store compressed air up to 15,000 psi.
2. The system of claim 1, wherein the primary pressure vessel and the one or more secondary spherical pressure vessels are configured to store compressed air of at least 4,000 psi.
3. The system of claim 1, wherein walls of the primary spherical pressure vessel and the one or more secondary spherical pressure vessels comprise steel.
4. The system of claim 1, further comprising a plurality of metal pellets stored within at least one of the primary spherical pressure vessel or one of the one or more secondary spherical pressure vessels.
5. The system of claim 1, wherein the one or more secondary spherical pressure vessels includes a plurality of secondary spherical pressure vessels, wherein each one of the plurality of secondary spherical pressure vessels is in fluid communication with the primary spherical pressure vessel.
6. The system of claim 5, wherein the plurality of secondary spherical pressure vessels is arranged in a hexagonal pattern surrounding the primary spherical pressure vessel.
7. The system of claim 5, wherein the plurality of secondary spherical pressure vessels and the primary spherical pressure vessel are arranged in a common horizontal plane.
8. The system of claim 5, wherein the primary spherical pressure vessel is centrally located among the plurality of secondary spherical pressure vessels; and wherein a first spherical pressure vessel and a second spherical pressure vessel among the plurality of secondary spherical pressure vessels are circumferentially spaced apart from each other by about 30 degrees.
9. The system of claim 1, wherein the fluid communication between the primary spherical pressure vessel and the one or more secondary spherical pressure vessels is provided by a crossover pipe such that the pressure is equalized in the primary spherical pressure vessel and the one or more secondary spherical pressure vessels.
10. The system of claim 9, wherein the crossover pipe includes a critical flow device configured to reduce backflow from the primary spherical pressure vessel to a corresponding secondary spherical pressure vessel.
11. The system of claim 10, wherein the critical flow device is configured to inhibit flow through the crossover pipe when the flow therethrough reaches a predetermined flow threshold.
12. A compressed air energy storage tank comprising: a primary pressure vessel; and a plurality of secondary pressure vessels in fluid communication with the primary pressure vessel and arranged in a pattern around the primary pressure vessel; wherein a first pressure vessel and a second pressure vessel among the plurality of secondary pressure vessels are circumferentially spaced apart from each other by about 30 degrees; and wherein the primary pressure vessel and the plurality of secondary pressure vessels are spherical tanks.
13. The tank of claim 12, wherein the primary pressure vessel and the plurality of secondary pressure vessels are configured to store compressed between about 4,000 psi and about 15,000 psi.
14. The tank of claim 12, wherein each of the primary pressure vessel and the plurality of secondary pressure vessels define a diameter between about 5 ft. and about 7 ft.
15. The tank of claim 12, wherein the plurality of secondary pressure vessels is arranged in a hexagonal pattern surrounding the primary pressure vessel.
16. The tank of claim 12, wherein the plurality of secondary pressure vessels and the primary pressure vessel are arranged in a common horizontal plane.
17. The tank of claim 12, wherein the fluid communication between the primary pressure vessel and the plurality of secondary pressure vessels is provided by a crossover pipe arranged between each of the plurality of secondary pressure vessels and the primary pressure vessel.
18. The tank of claim 12, further comprising a plurality of metal pellets stored within at least one of the primary pressure vessel or one of the plurality of secondary pressure vessels.
19. A power generation system for use with a wind turbine, the power generation system comprising: a compressor operably coupled to a shaft driven by the wind turbine; a compressed air energy storage (“CAES”) tank in fluid communication with the compressor for receiving pressurized air provided by the compressor; and a combustion power generator including a combustion chamber in fluid communication with a fuel source and the CAES tank to receive and combust a mixture of a fuel and the pressurized air from the CAES tank; the CAES tank including: a primary pressure vessel; and a plurality of secondary pressure vessels in fluid communication with the primary pressure vessel and arranged in a pattern around the primary pressure vessel; wherein a first pressure vessel and a second pressure vessel among the plurality of secondary pressure vessels are circumferentially spaced apart from each other by about 30 degrees; and wherein the primary pressure vessel and the plurality of secondary pressure vessels are spherical tanks.
20. The power generation system of claim 19, wherein the fuel is natural gas or hydrogen gas.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0025] Before any embodiments of the invention are explained in detail, it is to be understood that the invention is not limited in its application to the details of construction and the arrangement of components set forth in the following description or illustrated in the following drawings. The invention is capable of other embodiments and of being practiced or of being carried out in various ways. Also, it is to be understood that the phraseology and terminology used herein is for the purpose of description and should not be regarded as limiting. The use of “including,” “comprising,” or “having” and variations thereof herein is meant to encompass the items listed thereafter and equivalents thereof as well as additional items. Unless specified or limited otherwise, the terms “mounted,” “connected,” “supported,” and “coupled” and variations thereof are used broadly and encompass both direct and indirect mountings, connections, supports, and couplings. Further, “connected” and “coupled” are not restricted to physical or mechanical connections or couplings.
[0026] Unless otherwise specified or limited, the terms “about” and “approximately,” as used herein with respect to a reference value, refer to variations from the reference value of ±15% or less, inclusive of the endpoints of the range.
[0027] According to some aspects, devices or systems disclosed herein can be utilized, manufactured, installed, etc. using methods embodying aspects of the invention. Correspondingly, any description herein of particular features, capabilities, or intended purposes of a device or system is generally intended to include disclosure of a method of using such devices for the intended purposes, of a method of otherwise implementing such capabilities, of a method of manufacturing relevant components of such a device or system (or the device or system as a whole), and of a method of installing disclosed (or otherwise known) components to support such purposes or capabilities. Similarly, unless otherwise indicated or limited, discussion herein of any method of manufacturing or using for a particular device or system, including installing the device or system, is intended to inherently include disclosure, as embodiments of the invention, of the utilized features and implemented capabilities of such device or system
[0028] The following discussion is presented to enable a person skilled in the art to make and use embodiments of the invention. Various modifications to the illustrated embodiments will be readily apparent to those skilled in the art, and the generic principles herein can be applied to other embodiments and applications without departing from embodiments of the invention. Thus, embodiments of the invention are not intended to be limited to embodiments shown, but are to be accorded the widest scope consistent with the principles and features disclosed herein. The following detailed description is to be read with reference to the figures, in which like elements in different figures have like reference numerals. The figures, which are not necessarily to scale, depict selected embodiments and are not intended to limit the scope of embodiments of the invention. Skilled artisans will recognize the examples provided herein have many useful alternatives and fall within the scope of embodiments of the invention.
[0029] Although some examples of systems and method are provided below, it should be appreciated that these systems and methods are exemplary, but not limiting.
[0030] Wind Turbine-Driven Compressor
[0031] As shown in
[0032] Looking now to
[0033] Looking now towards
[0034] As previously described herein, the pressurized air provided by the compressors can be stored in a compressed air energy storage facility, and the conventional compressed air energy storage facilities have distinct drawbacks. A mechanical storage solution for compressed air energy storage is needed. One particular problem with compressed air energy storage is that they are required to store a large mass of air. For example, a 250 MW power plant may require 100,000,000 lbs. of air to be stored in the compressed air energy storage facility. To accomplish this requirement using conventional methods, the required volume would be about 39.3 million cubic feet when stored at 500 psi. Thus, conventional methods require vast underground reservoirs that can succumb to the aforementioned drawbacks.
[0035] The compressed air energy storage tank 10 or spherical “power balls” design described below overcomes these drawbacks by providing a pressure vessel capable of storing air at very high pressures. In particular, a spherical shaped tank can hold pressures using a wall thickness of the tank that is about half the thickness of cylinders. Utilizing the same example as above, 100,000,000 lbs. of air could be stored within only 3.3 million cubic feet when stored at 6000 psi. Further, the pressure vessel can be placed above ground, which can provide easier access for maintenance and inspection.
[0036] High Pressure CAES Tank
[0037]
[0038] Referring now to
[0039] The spherical pressure vessels 60 can be configured to be above ground and can be supported by one or more support legs 61. In the illustrated embodiment, each of the spherical pressure vessels 60 can include four support legs 61 coupled thereto. The support legs 61 can be couple to a surface (e.g., concrete) via appropriate fastening methods (e.g., concrete anchors). The spherical pressure vessels 60 can also include an access hatch 63 on a bottom side of each of the spherical pressure vessels 60.
[0040] According to some embodiments, it may be desirable to store or retain heat caused by compression within the compressed air stored in the spherical pressure vessels 60. To accomplish this, at least one of the spherical pressure vessels 60 can include an integrated adiabatic energy storage device configured to retain heat, and thereby keep the air stored within the spherical pressure vessels at an elevated temperature for as long as possible. For example, the integrated adiabatic energy storage device can be configured as a plurality of iron or steel (or other metal) pellets 71 (see
[0041] In the illustrated embodiment, the compressed air storage tank 10 can include a primary spherical pressure vessel 62. The primary spherical pressure vessel 62 can include an inlet 64 for receiving pressurized air from a compressed air source, such as the compressors 16 previously described herein. The primary spherical pressure vessel 62 can be in fluid communication with a plurality of secondary spherical pressure vessels 66. In the illustrated embodiment, the compressed air storage tank 10 includes one primary spherical pressure vessel 62 and six secondary spherical pressure vessels, including first, second, third, fourth, fifth, and sixth secondary spherical pressure vessels 66A, 66B, 66C, 66D, 66E, 66F. In other embodiments, the compressed air storage tank 10 can include between 2 and 10 secondary spherical pressure vessels 66. The plurality of secondary spherical pressure vessels 66 can be arranged in a pattern around the primary spherical pressure vessel 62. In the illustrated embodiment, the plurality of secondary spherical pressure vessels 66 can be circumferentially separated from each other by about 60 degrees with respect to the centrally located primary spherical pressure vessel 62 (e.g., a hexagonal close-packed arrangement), albeit with short connecting tubular crossover pipes 68 to space the vessels 60 radially apart from one another. In other embodiments, the plurality of secondary spherical pressure vessels 66 can be circumferentially separated from each other by between about 30 degrees to about 180 degrees. The circumferential spacing can be dependent on spatial constraints of the area in which the compressed air storage tank 10 is to be installed, and/or dependent upon the number of secondary spherical pressure vessels 66.
[0042] The fluid communication between the primary and secondary spherical pressure vessels 62, 66 can be provided by a crossover pipe or conduit 68 designed for maximum pressure. In the illustrated embodiment, a cross over pipe 68 is provided for each of the secondary spherical pressure vessels 66. The crossover pipe 68 can include a critical flow device 75 arranged in the crossover pipe 68 between a secondary spherical pressure vessel 66 and a primary spherical pressure vessel 62. As schematically illustrated (see
[0043] As illustrated in
[0044] It is contemplated that in some forms, the pressure vessels can be outfitted with cooling jackets or other cooling mechanisms as part of the vessels, as heat may be generated when the pressure is increased in the vessels and this heat may need to be quickly dissipated.
[0045] Looking now to
[0046] Power Recovery Methods Using Combustion
[0047] Looking back at
[0048] The wind turbine 12 can begin a compression storage cycle by driving the compressor 16. According to some embodiments, engagement of the compressor can be done using a mechanical disconnect, such as a clutch 80, in line with either the high speed shaft 42 (
[0049] The compressed air stored in the CAES tank 10 can then be utilized for generating electricity in a combustion power generator 100. The pressurized air stored in either the compressed air energy storage tank 10 or the body 20 of the wind turbine 12 may then be utilized by the power generator 100 to generate electricity via a combustion process. In the illustrated embodiment, pressurized air from the compressed air energy storage tank 10 is routed to a recouperator 102 to preheat the air prior to combustion. After the pressurized air passes through the recouperator 102, it can be mixed with a fuel (e.g., natural gas, hydrogen gas, or other gas) in a first combustion chamber 104. The products of combustion can then be sent through a high-pressure turbine 106 to drive a shaft 114. The exhaust from the high-pressure turbine 106 can be sent into a second combustion chamber 108 and again mixed with fuel and combusted. The products of combustion can then be sent through a low-pressure turbine 110 to drive the shaft 114. The exhaust from the low-pressure turbine 110 can be sent through the recouperator 102 to preheat the air entering the power generator 100 and then exhausted to other power plant components, such as a heat recovery steam generator 116. As noted above, the high and low-pressure turbines 106, 110 are coupled to a common shaft 114. A generator 112 for generating electrical energy is coupled to the shaft 114 and driven by the high and low-pressure turbines 106, 110. In that way, the compressed air stored in the compressed air energy storage tank 10 can be utilized for electrical power generation. According to other examples, the pressurized air from the compressed air energy storage tank 10 can be provided directly to a turbine to drive a generator (e.g., without being combusted in a combustion chamber).
[0050] It should be appreciated that various other modifications and variations to the preferred embodiments can be made within the spirit and scope of the invention. Therefore, the invention should not be limited to the described embodiments. To ascertain the full scope of the invention, the following claims should be referenced.