LIGHTING DEVICE AND OPTICAL ELEMENT FOR A LIGHTING DEVICE
20220276427 · 2022-09-01
Assignee
Inventors
Cpc classification
F21W2107/30
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2106/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D11/00
PERFORMING OPERATIONS; TRANSPORTING
F21V2200/13
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B64D2011/0053
PERFORMING OPERATIONS; TRANSPORTING
G02B19/0019
PHYSICS
International classification
Abstract
A lighting device is provided that includes a light source and an optical element. The light source emits primary light having a primary emission characteristic. The optical element has a light entry face and a light exit face. The optical element includes light guiding elements each forming part of the light entry and exit faces. The light entry faces inject the primary light into the optical element. The light guiding elements each have a boundary surface that totally internally reflects the primary light so that the light exit face emits a secondary light. The optical element reduces a divergence of the primary light such that the secondary light has a secondary emission characteristic with an emission angle (β) that is smaller than an emission angle (α) of the primary emission characteristic. The light exit face is larger than the light entry face.
Claims
1. A lighting device, comprising: a light source configured to emit primary light having a primary emission characteristic; and an optical element having a light entry face and a light exit face, the optical element comprising a plurality of light guiding elements each forming part of the light entry face and part of the light exit face, the light entry face being configured to inject the primary light into the optical element, the plurality of light guiding elements each having a boundary surface extending between the light entry face and the light exit face, the boundary surface totally internally reflecting the primary light so that the light exit face emits a secondary light from the optical element, wherein the optical element is configured to reduce a divergence of the primary light such that the secondary light has a secondary emission characteristic with an emission angle (β) that is smaller than an emission angle (α) of the primary emission characteristic, and wherein the plurality of light guiding elements each have a cross-sectional area at the light exit face that is larger than a cross-sectional area at the light entry face such that the light exit face is larger than the light entry face.
2. The lighting device of claim 1, wherein the light exit face has an optical axis that extends obliquely to an optical axis of the light entry face such that the secondary light is emitted from the light exit face in a different direction than the primary light is injected into the light entry face.
3. The lighting device of claim 1, wherein the optical element comprises a feature selected from a group consisting of: a widening section within which a cross-sectional area of the plurality of light guiding elements and/or of the optical element increases; a widening section within which a cross-sectional area of the plurality of light guiding elements and/or of the optical element increases conically; a curved section within which an optical axis of the optical element extends along a curve; a curved section within which an optical axis of the optical element extends along a circular arc; a widening section and a curved section that are spaced apart from one another along an optical axis of the optical element; a widening section and a curved section that are spaced apart from one another along an optical axis of the optical element with the widening section being closer to the light entry face and the curved section being located closer to the light exit face; a linear section and a widening section, the linear section having a constant cross-sectional area that extends in a straight line along an optical axis of the optical element, the linear section being before and/or after the widening section and having a smaller cross-sectional area than the widening section; a linear section and a curved section, the linear section having a constant cross-sectional area that extends in a straight line along an optical axis of the optical element, the curved section extending along a curve with respect to the optical axis, the linear section being before and/or after the linear section; a widening section and a linear section formed monolithically with one another along an optical axis of the optical element; a curved section and a linear section formed monolithically with one another along an optical axis of the optical element; a curved section, a linear section, and a widened section formed monolithically with one another along an optical axis of the optical element; and any combinations thereof.
4. The lighting device of claim 1, further comprising a feature selected from a group consisting of: the emission angle (β) of the secondary emission characteristic being less than 60 degrees; the emission angle (β) of the secondary emission characteristic being less than 50 degrees; the emission angle (β) of the secondary emission characteristic being less than 40 degrees; a ratio defined between the emission angle (β) of the secondary emission characteristic and the emission angle (α) of the primary emission characteristic that is less than 0.7; a ratio defined between the emission angle (β) of the secondary emission characteristic and the emission angle (α) of the primary emission characteristic that is less than 0.6; a ratio defined between the emission angle (β) of the secondary emission characteristic and the emission angle (α) of the primary emission characteristic that is less than 0.5; a ratio (sin α/sin(3).sup.2 for the emission angle (α) of the primary emission characteristic and the emission angle (β) of the secondary emission characteristic that is between 2 and 100; a ratio (sin α/sin β).sup.2 for the emission angle (α) of the primary emission characteristic and the emission angle (β) of the secondary emission characteristic that is between 3 and 50; a ratio (sin α/sin(3).sup.2 for the emission angle (α) of the primary emission characteristic and the emission angle (β) of the secondary emission characteristic that is between 4 and 25; and a ratio (sin α/sin β).sup.2 for the emission angle (α) of the primary emission characteristic and the emission angle (β) of the secondary emission characteristic that is between 5 and 15.
5. The lighting device of claim 1, wherein the secondary emission characteristic has a roundness of greater than 0.4, an inhomogeneity of less than 0.35, and a stray light proportion of less than 0.2.
6. The lighting device of claim 1, wherein the secondary emission characteristic has a roundness of greater than 0.85, an inhomogeneity of less than 0.2, and a stray light proportion of less than 0.05.
7. The lighting device of claim 1, further comprising a feature selected from a group consisting of: a ratio of a surface area of the light exit face to the light entry face between 2 and 100; a ratio of a surface area of the light exit face to the light entry face between 3 and 50; a ratio of a surface area of the light exit face to the light entry face between 4 and 25; a ratio of a surface area of the light exit face to the light entry face between 5 and 15; a ratio of a cross-sectional areas of the plurality of light guiding elements at the light exit face and the light entry face between 2 and 100; a ratio of a cross-sectional areas of the plurality of light guiding elements at the light exit face and the light entry face between 3 and 50; a ratio of a cross-sectional areas of the plurality of light guiding elements at the light exit face and the light entry face between 4 and 25; and a ratio of a cross-sectional areas of the plurality of light guiding elements at the light exit face and the light entry face between 5 and 15.
8. The lighting device of claim 1, wherein the optical element has a cross-sectional shape defined perpendicular to an optical axis having a shape selected from a group consisting of circular, angular, polygonal, and square.
9. The lighting device of claim 8, wherein the cross-sectional shape remains congruent along an entirety of the optical axis.
10. The lighting device of claim 1, further comprising an angle between an optical axis of the light exit face and an optical axis of the light entry face that is greater than 10 degrees
11. The lighting device of claim 10, wherein the angle is greater than 80 degrees.
12. The lighting device of claim 10, wherein the optical element has a curved section extending along a circular arc with a radius of curvature that is greater than 2 millimeters and smaller than 40 millimeters.
13. The lighting device of claim 12, wherein the radius of curvature is greater than 32 millimeters.
14. The lighting device of claim 1, wherein the plurality of light guiding elements comprises at least 10,000 individual optical fibers bonded to one another and each comprising a core and a cladding, the core having a refractive index that is greater than a refractive index of the cladding.
15. The lighting device of claim 14, further comprising: a widening section within which a cross-sectional area of the plurality of light guiding elements and/or of the optical element increases, the widening section has a length along an optical axis of the optical element; and a ratio of the length and a diameter of the core that is at least 10.
16. The lighting device of claim 14, further comprising: a curved section within which an optical axis of the optical element extends along a curve; and a ratio of a radius of curvature of the curved section and a diameter of the core of the plurality of light guiding elements is at least 10.
17. The lighting device of claim 14, wherein the core comprises or is made of a glass or a multi-component silicate glass that is free, except for unavoidable traces, of a material selected from a group consisting of lead, antimony, arsenic, heavy metals, and any combinations thereof.
18. The lighting device of claim 1, wherein the plurality of light guiding elements further comprise a feature selected from a group consisting of: a numerical aperture in air of that is greater than 0.80; a numerical aperture in air that is greater than 0.85; a glass system that has an acceptance angle 2α for light to be guided of greater than 80°; and a glass system that has an acceptance angle 2α for light to be guided of greater than 100°.
19. The lighting device of claim 1, wherein the lighting device is configured for a use selected from a group consisting of: a cabin of an aircraft, a seat of an aircraft, a diagnostic device, a surgical device, and a therapeutic device.
20. The lighting device of claim 1, wherein the optical element has a dimension perpendicular to an optical axis at the light entry face that is less than 10 millimeters and is configured for installation behind an interior lining of an aircraft such that the optical axis of the light exit face extends obliquely relative to the interior lining.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0064] The invention will now be explained in more detail with reference to some figures, wherein:
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DETAILED DESCRIPTION
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[0084] By contrast,
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[0086] By contrast,
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[0088] Since the light beam is deflected towards the optical axis at the interface to the optically denser medium (glass or plastics material of the light guide, with a refractive index usually between 1.4 and 2.0), the maximum angle occurring in the light guide will be 30° to 50°. A typical LED with Lambertian radiation emits 75% of its radiation power in an angular range of 0° to ±60°. After the transition into the optical medium, most of the angles are between 0° and ±250 (refractive index 2.0) and ±38° (refractive index 1.4).
[0089] If, for example, the light of an LED is desired to be collimated so strongly that the initial emission angle is reduced from ±600 to ±200 or +15°, a cone or taper with a ratio of the diameter of the entry face 110 to the diameter of the exit face 120 of 1:2.5 or 1:3.4 would be required. If the taper has a diameter of 1 mm on the entry side, this will result in a diameter of 2.5 mm or 3.4 mm, respectively, at the exit.
[0090] If, for example, an outer surface with an inclination of 1° is chosen, this results in a calculated height of the taper of more than 40 mm (2.5 mm at exit side) or almost 70 mm (3.4 mm at exit side). Even in the case of such lengths, a large proportion of the rays will only be reflected 5 times or less. This will lead to an angle discretization and thus to the formation of light and dark rings in the far field. On the other hand, an installation space for optical elements of 40 mm or 70 mm is not available in the first place for many lighting devices.
[0091] By contrast,
[0092] If the optical element is not monolithic, but is made up of individual fibers 200, each one representing a virtually closed optical system by virtue of their core and cladding, the diameter of each individual fiber cone 200 is reduced by a factor of 1/square root of (number of fibers). For an exemplary number of fibers of 1000, this means a reduction in diameter by a factor of more than 30.
[0093] If, now, the outer surface of each individual fiber 200 had an angle of inclination of 10 as in the above example of the monolithic cone, the optical element could be shortened from 40 mm or 70 mm to between 1.3 mm and just over 2 mm.
[0094] However, for manufacturability of the cones or tapers, an inclination of the conical surface of about 100 to 300 can be advantageous. The length of the taper then ranges from 1.3 mm (1:2.5 with 300 inclination) to just under 7 mm (1:3.4 with 100 inclination). It will thus be significantly shorter than for monolithic cones. If a taper with a length of 10 mm is chosen, a significantly larger aspect ratio (length of the taper to the diameter of the optical element at the entry side) is obtained, since the total diameter (in this example 1 mm) must be taken into account in the case of the monolithic cone, but only the diameter of the individual fiber (in this example approx. 0.03 mm) for the fiber element. The aspect ratio for the fiber cone of 10 mm in length is 300:1, compared to 40:1 or 70:1 for a monolithic cone. This increases the number of internal reflections and thus minimizes ring formation. The result is a significantly smaller optical element 100 that is compatible with the installation space and has a significantly improved optical function.
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[0096] By contrast,
[0097] In contrast to a monolithic light guide, a fiber optic light guide therefore allows light to be guided around narrow bending radii more efficiently, or with lower losses, and without widening the beam cone. A fiber optic light guide with a diameter of 3 mm can be curved with a radius of curvature of 3 mm on the inner side. This allows to redirect the beam within a limited installation space.
[0098] Therefore, while a monolithic optical element 100 is in principle conceivable for special embodiments, it is advantageous, in particular in the case of a curvature, if the optical element 100 comprises a multitude of individual light guiding elements 200.
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[0100] The light guide comprises a multitude of light guiding elements 200, e.g. 100 to 10,000, or 500 to 5000, which can be in the form of individual fibers that are fused together in a common drawing process, for example. In the conical widening section 130, the diameter of the overall light guide changes and that of the individual fibers also changes, proportionally thereto. The change in diameter can be between 1:1.5 and 1:10, for example, or between 1:2 and 1:5.
[0101] The light entry face 110 (circumference or inscribed circle) can be at least large enough such that the entire light entry face is covered by the light-emitting surface of a light source, i.e. an LED chip, for example (maximum brightness per unit area, light losses in the corners of the LED chip). Furthermore, the light entry face 110 may preferably be at most large enough such that the entire surface area of the light-emitting LED chip is covered by the light guide (maximum efficiency, dark areas in the light guide).
[0102] Furthermore, the optical element 100 is preferably installed in a non-transparent housing which only has an optical opening on the light-emitting end face (light exit face 120), from which the light can exit. The housing may partially comprise a transparent material (glass or plastics material) and may be made non-transparent in the non-light-emitting area by a surface treatment (printing, painting, etching, sandblasting, coating, vapor deposition, etc.). The transition may be smooth.
[0103] As also shown in
[0104] On the side facing the light source 10, the optical element 100 may have an angular shape in order to simultaneously obtain the highest possible efficiency and a minimum number of dark areas. This can be achieved, for example, by hot-forming (pressing) of the light guide.
[0105] The optical element 100 may be optically bonded to the LED chip using a transparent material, e.g. a silicone, in order to minimize reflection losses. This bond may also be implemented in the form of an adhesive bond that has a mechanical function.
[0106] A diffusing element or another optical element, for example a fixed or variable diaphragm, can be arranged downstream of the optical element 100, in order to be able to vary the width of the light cone for a given light guide. The diffusing element may also serve to make the edge of the light spot softer or to conceal undesired color errors.
[0107] The light guides assigned to different LEDs may differ in their aspects, if different functions are assigned to the LEDs. The light guide can be pressed. The light exit can be shaped. The light guide may have any desired shape along the transfer length in order to transfer the light through a confined space.
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TABLE-US-00003 FIG. 13 Taper Curve Widening length 5.00E−03 m Core radius light entry 1.500E−05 m 4.500E−05 m Core radius light exit 4.500E−05 m Bending radius 4.500E−03 m Bending angle 40.00°
TABLE-US-00004 FIG. 14 Taper Curve Widening length 5.00E−03 m Core radius light entry 3.000E−05 m 9.000E−05 m Core radius light exit 9.000E−05 m Bending radius 4.500E−03 m Bending angle 40.00°
TABLE-US-00005 FIG. 15 Taper Curve Widening length 5.00E−03 m Core radius light entry 6.000E−05 m 1.800E−04 m Core radius light exit 1.800E−04 m Bending radius 4.500E−03 m Bending angle 40.00°
TABLE-US-00006 FIG. 16 Taper Curve Widening length 5.00E−03 m Core radius light entry 1.200E−04 m 3.600E−04 m Core radius light exit 3.600E−04 m Bending radius 4.500E−03 m Bending angle 40.00°
TABLE-US-00007 FIG. 17 Taper Curve Widening length 5.00E−03 m Core radius light entry 1.500E−05 m 3.000E−05 m Core radius light exit 3.000E−05 m Bending radius 4.500E−03 m Bending angle 40.00°
TABLE-US-00008 FIG. 18 Taper Curve Widening length 5.00E−03 m Core radius light entry 3.000E−05 m 6.000E−05 m Core radius light exit 6.000E−05 m Bending radius 4.500E−03 m Bending angle 40.00°
TABLE-US-00009 FIG. 19 Taper Curve Widening length 5.00E−03 m Core radius light entry 6.000E−05 m 1.200E−04 m Core radius light exit 1.200E−04 m Bending angle 4.500E−03 m 40.00°
TABLE-US-00010 FIG. 20 Taper Curve Widening length 5.00E−03 m Core radius light entry 1.200E−04 m 2.400E−04 m Core radius light exit 2.400E−04 m Bending radius 4.500E−03 m Bending angle 40.00°
TABLE-US-00011 FIG. 21 Taper Curve Widening length 5.00E−03 m Core radius light entry 2.500E−04 m 5.000E−04 m Core radius light exit 5.000E−04 m Bending radius 4.500E−03 m Bending angle 40.00°
TABLE-US-00012 FIG. 22 Taper Curve Widening length 5.00E−03 m Core radius light entry 4.000E−06 m 1.600E−05 m Core radius light exit 1.600E−05 m Bending radius 4.500E−03 m Bending angle 40.00°
TABLE-US-00013 FIG. 23 Taper Curve Widening length 5.00E−03 m Core radius light entry 7.500E−06 m 3.000E−05 m Core radius light exit 3.000E−05 m Bending radius 4.500E−03 m Bending angle 40.00°
TABLE-US-00014 FIG. 24 Taper Curve Widening length 5.00E−03 m Core radius light entry 1.500E−05 m 6.000E−05 m Core radius light exit 6.000E−05 m Bending radius 4.500E−03 m Bending angle 40.00°
TABLE-US-00015 FIG. 25 Taper Curve Widening length 5.00E−03 m Core radius light entry 3.000E−05 m 1.200E−04 m Core radius light exit 1.200E−04 m Bending radius 4.500E−03 m Bending angle 40.00°
[0112] Based on the simulations, in particular with the definitions described above, it is possible to determine the following values or triples for inhomogeneity, roundness, and stray light proportion, and/or to determine an emission angle for obtaining these values or triples:
TABLE-US-00016 FIG. 13: Inhomogeneity Roundness Stray light effect 0.199 0.878 0.028
TABLE-US-00017 FIG. 14: Inhomogeneity Roundness Stray light effect 0.143 0.822 0.128
TABLE-US-00018 FIG. 15 Inhomogeneity Roundness Stray light effect 0.206 0.595 0.100
TABLE-US-00019 FIG. 16 Inhomogeneity Roundness Stray light effect 0.345 0.154 0.922
TABLE-US-00020 FIG. 17 Inhomogeneity Roundness Stray light effect 0.146 0.891 0.014
TABLE-US-00021 FIG. 18 Inhomogeneity Roundness Stray light effect 0.172 0.906 0.020
TABLE-US-00022 FIG. 19 Inhomogeneity Roundness Stray light effect 0.187 0.742 0.066
TABLE-US-00023 FIG. 20 Inhomogeneity Roundness Stray light effect 0.248 0.426 0.068
TABLE-US-00024 FIG. 21 Inhomogeneity Roundness Stray light effect 0.304 0.230 0.765
TABLE-US-00025 FIG. 22 Inhomogeneity Roundness Stray light effect 0.162 0.945 0.001
TABLE-US-00026 FIG. 23 Inhomogeneity Roundness Stray light effect 0.125 0.948 0.049
TABLE-US-00027 FIG. 24 Inhomogeneity Roundness Stray light effect 0.186 0.575 0.167
TABLE-US-00028 FIG. 25 Inhomogeneity Roundness Stray light effect 0.355 0.334 0.442
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