RADIALLY COLLAPSIBLE FRAME FOR A PROSTHETIC VALVE AND METHOD FOR MANUFACTURING SUCH A FRAME

Abstract

The present invention relates to a radially collapsible frame (1) for a prosthetic valve, the frame (1) comprising an outflow end region (3) at a proximal end of the frame (1) and an inflow end region (2) at a distal end of the frame (1), opposite to the outflow end region (3). The frame (1) further includes at least two radially spaced commissure attachment regions 910, 10′, 10″) and a cell structure (30), composed of a plurality of lattice cells being arranged radially around a flow axis of the frame (1) and connecting the at least two commissure attachment regions (10, 10′, 10″). Finally, at least one anchoring/positioning arch (20, 20′, 20″) is provided, wherein said at least one anchoring/positioning arch (20, 20′, 20″) radially overlaps the cell structure (30) at least partially. In order to form the inventive frame from as a single piece, the invention further relates to a method comprising bending the at least one anchoring/positioning arch (20, 20′, 20″) towards the cell structure (30) of the frame (1).

Claims

1. A method for manufacturing a radially collapsible frame, the method comprising: providing a hollow tube made of a shape memory material; applying a laser to at least a portion of the hollow tube to cut a stent pattern into the hollow tube to form a stent, the stent comprising: a plurality of first arches designed to position the radially collapsible frame with respect to a native heart valve; a plurality of second arches designed to anchor the radially collapsible frame to; and an annular collar at an inflow end of the radially collapsible frame, the annular collar designed to transmit radial forces of the radially collapsible frame to a vascular wall of the native heart valve; and applying a shape-setting process to the stent resulting in the radially collapsible frame.

2. The method of claim 1, wherein applying the shape-setting process comprises heating the stent, forming the stent into a desired shape, and cooling the stent.

3. The method of claim 2, wherein in the desired shape, the plurality of first arches are biased radially outward from the radially collapsible frame.

4. The method of claim 2, wherein forming the stent into the desired shape comprises bending the plurality of first arches.

5. The method of claim 2, further comprising: heating the stent to a temperature higher than a switching temperature of the shape memory material.

6. The method of claim 5, wherein the temperature is in a range between 400° C. and 600° C.

7. The method of claim 2, wherein cooling the stent comprises cooling via water quenching or rapid air cooling.

8. The method of claim 1, wherein the shape memory material is Nitinol.

9. The method of claim 1, wherein each second arch of the plurality of second arches comprise a first arm joined to a second arm and the stent further comprises a lattice cell structure extending between the plurality of second arches and the annular collar.

10. The method of claim 1, further comprising, before applying the laser to at least a portion of the hollow tube, placing the hollow tube on a mandrel.

11. A method for manufacturing a stent-valve prosthesis, the method comprising: applying a laser to at least a portion of the hollow tube to cut a stent pattern into the hollow tube to form a stent, the stent comprising a plurality of first arches designed to position the stent with respect to a native heart valve and a plurality of attachment structures, each one of the plurality of attachment structures coupled to at least one first arch of the plurality of first arches; applying heat to the stent; forming, after applying heat, the stent into a desired shape; cooling stent after forming the stent into the desired shape; and coupling a prosthetic valve to the plurality of attachment structures.

12. The method of claim 11, wherein coupling the prosthetic valve to the plurality of attachment structures comprises sewing the prosthetic valve to the plurality of attachment structures.

13. The method of claim 11, wherein the attachment structures comprise a plurality of fastening holes.

14. The method of claim l 1 wherein applying heat to the stent comprises heating the stent to a temperature in a first range between 400° C. and 600° C.

15. The method of claim 14, wherein applying heat to the stem comprises heating the stent for a time period of more than one minute.

16. The method of claim 15, wherein the temperature and the time period are designed to set the shifting temperature to a second range between 22° C. and 37° C.

17. The method of claim 11, wherein cooling the stent comprises cooling via water quenching or rapid air cooling.

18. The method of claim 11, further comprising, before applying the laser to at least a portion of the hollow tube, placing the hollow tube on a mandrel.

19. The method of claim 11, wherein forming the stent into the desired shape comprises bending the plurality of first arches.

20. The method of claim 1.1, wherein the stent further comprises a plurality of second arches designed to anchor the stent to the native heart valve.

Description

SHOWN ARE:

[0047] FIG. 1 a perspective side view of a first embodiment of the radially collapsible frame according to the present invention, capable of supporting and anchoring a valvular prosthesis, shown in its expanded state;

[0048] FIG. 2 a second perspective side view of the frame according to the first embodiment shown in FIG. 1; and

[0049] FIG. 3 a flat roll-out view of a preferred embodiment of the cut out stent pattern, which can be used to manufacture a radially collapsible frame in accordance with the present invention.

[0050] FIG. 4a a flat roll-out view of a cut out stent pattern without anchoring positioning arches, which can be used to manufacture a radially collapsible frame according to a second embodiment;

[0051] FIG. 4b a flat roll-out view of anchoring/positioning arches, which can be used to manufacture a radially collapsible frame according to a second embodiment;

[0052] FIG. 4c a flat roll-out view of a second embodiment of the inventive frame, comprising the cut out stent pattern of FIG. 4a and the anchoring/positioning arches of FIG. 4a;

[0053] FIG. 5 a flat roll-out view of a third embodiment of the inventive radially collapsible frame.

[0054] FIGS. 1 and 2 show a first and second perspective view of a first embodiment of a radially collapsible frame 1 in accordance with the present invention. In this connection, it should be noted that FIGS. 1 and 2 respectively only show the depicted front half of the frame embodiment. In detail, the back half of the depicted frame which includes further commissure attachment regions and cell structures is not depicted in order to ease the understanding of the present invention.

[0055] The first embodiment of the inventive radially collapsible frame 1 depicted in FIGS. 1 and 2 comprises an outflow end region 3 at a proximal end of the frame and an inflow end region 2 at a distal end of the frame, opposite the outflow end region 3. If the present collapsible frame 1 is used as a supporting structure for an aortic heart valve replacement, for example, the outflow end region 3 is positioned towards the descending aorta, whereas the inflow end region 2 is located below the native valve annulus, that is, inside the left ventricle of the patient's heart.

[0056] As can further be seen from FIGS. 1 and 2, the radially collapsible frame further comprises at least two radially spaced commissure regions 10, 10′, 10″ located at the outflow region 3 of the frame 1. In the depicted embodiment the frame 1 comprises three radially spaced commissure regions, only two of which are depicted due to the fact that the back half is omitted from the respective side views. The commissure attachment regions 10 comprise a commissure attachment portion 12 which is configured to receive commissure edges of prosthetic valve leaflets of a valvular prosthesis. It should be noted that the valvular prosthesis is not shown in FIGS. 1 and 2 in order to improve the visability of the structures of the inventive collapsible frame. In connection with the attachment of the commissure edges of the prosthetic valve leaflets, the attention is drawn to US patent no, U.S. Pat. No. 6,460,382 B1, which shows various options for attaching a leaflet to the respective commissure attachment regions.

[0057] At the proximal end of the commissure attachment regions 10, 10′, 10″, retaining portions 11, 11′, 11″ are provided. The retaining portions 11, 11′, 11″ may comprise eyelets (not shown) which can be used in order to temporarily attach the inventive frame to a medical insertion device. Alternatively, the retaining portions could be received by grooves of a retaining element attached to the insertion device. The retaining portions 11, 11′, 11″ may comprise the depicted round shape. However, it is also conceivable to form the retaining portions 11, 11′, 11″ in any other shape, such as rectangular or polygonal shapes.

[0058] The radially spaced commissure attachment regions 10, 10′, 10″ are connected with each other by means of a cell structure 30 composed of a plurality of lattice cells 31, 31′, 31″, 32, 32′, 32″ which are arranged radially around a flow axis (not shown) of the frame 1. The flow axis of the inventive frame is basically defined by the longitudinal axis of the frame, around which all of the depicted frame structures are disposed circumferentially. As shown, the cell structure 30 is located beneath the radially spaced commissure attachment regions 10, 10′, 10″ and attached with the lower end of the commissure attachment portions 12, 12′, 12″. The commissure attachment portions 12, 12′, 12″ are designed so as to receive commissure edges of the leaflets of a valvular prosthesis. For this reason, the commissure attachment portions 12, 12′, 12″ comprise a plurality of fastening holes (FIG. 3), providing a means for suturing the valvular prosthesis to the frame 1.

[0059] The cell structure 30 may be used in order to attach the cusp edges of a valvular prosthesis to the frame. In the depicted embodiment, however, the cell structure 30 functions in order to protect the leaflets of the valvular prosthesis from any contact with the natural heart valve leaflets. In other words, the cell structure 30 may be used as a leaflet guard as will be described in more detail below.

[0060] Further to the cell structure 30 and the radially spaced commissure attachment regions 10, 10′, 10″, the inventive frame comprises at least one, in particular three, anchoring/positioning arches 20, 20′, 20″. The anchoring/positioning arches 20, 20′, 20″ radially overlap the cell structure 30 at least partially. In other words, the anchoring/positioning arches 20, 20′, 20″ are positioned at a radial distance from the flow axis, which is further than the radial distance of the cell structure 30 from the flow axis. That is, the anchoring/positioning arches 20, 20′, 20″ extend radially outwards relative to the cell structure 30.

[0061] Moreover, each of the positioning arches 20, 20′, 20″ comprises an eyelet 21, 21′, 21″ at a distal end thereof. The eyelets 21, 21′, 21″ may be used in order to carry radiopaque markers (not shown) that help with introducing the inventive frame into a patient's blood vessel.

[0062] Each of the at least one anchoring/positioning arches 20, 20′, 20″ is rigidly attached to two neighboring commissure attachment regions 10, 10′, 10″. According to the embodiment shown in FIGS. 1 and 2, the anchoring/positioning arches 20, 20′, 20″ are each formed integrally with two of the radially spaced commissure attachment regions 10, 10′, 10″ so as to form a single piece frame 1.

[0063] The first embodiment described by FIGS. 1 and 2 further comprises a plurality of circumferentially arranged retaining, arches 40, 40′, 40″. Each of the retaining arches 40, 40′, 40″ comprises a first arm 40a , 40a′, 40a″ joined to a second arm 40b , 40b′, 40b″ at a distal end of the retaining arches 40, 40′, 40″. The two arms 40a , 40a′, 40a″, 40b, 40b′, 40b″ are joined by a rounded structure at the distal end, that is the direction of the inflow section 2 of the frame 1. It should be noted, however, that the retaining arches are completely optional and may be replaced by the cell structure 30 in further embodiments of the present invention.

[0064] The retaining arches 40, 40′, 40″ provide for a better support of the inventive frame 1 at the desired implantation site and provide for an attachment region for the cusp edge of the leaflets of the valvular prosthesis. In more detail, the cusp edge of a valvular prosthesis can be sutured to the respective arms 40a , 40a′, 40a″, 40b , 40b′, 40b″ of the retaining arches 40, 40′, 40″ by means of threads or wires. In order to improve the attachment of the valvular prosthesis with the arms 40a , 40a′, 40″, 40b , 40b′, 40b″ of the retaining arches 40, 40′, 40″ each of the arms 40a , 40a′, 40a″, 40b , 40b′, 40b″ may comprise a plurality of notches which are arranged substantially along substantially the hole range of the retaining arches 40, 40′, 40″. The notches 41 may further assist the flexibility of the retaining arches 40, 40′, 40″ and hence the retaining arches 40, 40′, 40″ can easily be adapted to the cusp edge of the prosthetic leaflets. In addition or as an alternative to the notches, the retaining arches 40, 40′, 40″ may be provided with a plurality of fastening holes, distributed along the retaining arms 40a , 40a′, 40a″, 40b , 40b′, 40b″.

[0065] Particularly shown in FIG. 1 is that the retaining arches 40, 40′, 40″ are circumferentially aligned with the positioning arches 20, 20′, 20″. This is because the native valve leaflets are preferably damped between the positioning arches 20, 20′, 20″ and the retaining arches 40, 40′, 40″ respectively. For the same reason, the retaining arches 40, 40′, 40″ and the anchoring/positioning arches 20, 20′, 20″ have substantially the same shape, preferably a substantially U- or V-shaped structure.

[0066] Adjacent arms of two neighboring retaining arches 40, 40′, 40″ or positioning arches 20, 20′, 20″ merge at one of the commissure attachment regions 10, 10′, 10″, near the outflow end region 3 of the frame. Therefore, the retaining arches 40, 40′, 40″ and the positioning arches 20, 20′, 20″ are connected to each other near the outflow end region 3, particularly via the commissure attachment portions 12, 12′, 12″ of the commissure attachment regions 10, 10′, 10″.

[0067] As already mentioned above, the first and second arms 40a , 40a′, 40a″, 40b , 40b′, 40b″ of the retaining arches 40, 40′, 40″ intersect the cell structure 30 of the frame 1 according to the first embodiment. Due to this, the cell structure 30 comprises a first cell region 31 composed of a plurality of first cells, arranged between the respective first and second arms 40a , 40b , 40a′, 40b′, 40a″, 40b″ of each retaining arch 40, 40′, 40″ and a second cell region 32, composed of plurality of second cells. In contrast to the first cells of the first cell region 31, the second cells of the second cell region 32 are arranged between adjacent arms of two neighboring retaining arches 40, 40′, 40″. One example of the second cells 32, 32′, 32″ can be derived from the perspective side view of FIG. 2. In this regard, the second cell region 32 is located between the first arm 40a of the first retaining arch 40 and the second arm 40b″ of the third retaining arch 40″.

[0068] Each of the first cells and/or second cells of the first and second cell region 1, 31′, 31″, 32, 32′, 32″ is formed by a plurality of struts 311, 321 which are connected with retaining arches 40, 40′, 40″ or each other respectively such that an onion-shaped cell structure is formed. The density of the first cell region 31, 31′,31″ is substantially equal to the density of the second cell region 32, 32′, 32″. Alternatively, it is also feasible to manufacture the frame 1 with first and second cell regions 31, 31′, 31″, 32, 32′, 32″ having different cell densities. In this regard, it is most preferable to construct the cell regions 31, 31′, 31″ in such a way that the density of the second cell region 32, 32′, 32″ is denser than the density of the first cell region 31, 31′, 31″.

[0069] The first and second cell regions 31, 31′, 31″ and 32, 32′, 32″ respectively have different functions in the depicted embodiment. The second cell region 32, 32′, 32″, on the one hand, provides for the requisite annular stability of the frame 1. The first cell region 31, 31′, 31″, which is arranged between the two arms 40a , 40a′, 40a″, 40b, 40b′, 40b″ of each respective retaining arm 40, 40′, 40″, on the other hand, is configured as a leaflet guard. That is, the first cell 31, 31′, 31″ region mainly stops the native heart valve leaflets from contacting the leaflets of the valvular prosthesis which can be attached to the inside of the frame 1. Of course, the first cell regions 31, 31′, 31″ also provides for some stability of the inventive frame 1.

[0070] FIGS. 1 to 3 further show that the inventive frame 1 may have at least one annular collar 50, which is connected to a lower part of the rounded structure, at the distal end section of each of the retaining arches 40, 40′, 40″. The annular collar 50 provides for an additional support of the frame 1 at the desired implantation site. In addition to the connection with the retaining arms 40, 40′, 40″ the annular collar 50 is connected to each or a few of the lower cells of the second cell region 32, 32′, 32″, which are arranged between adjacent arms 40a , 40a′, 40a″, 40b , 40b′, 40b″ of two neighboring retaining arches 40, 40′, 40″.

[0071] The annular collar 50 may constitute at least one flared and/or tapered section of the frame for improving fixation of the frame 1. In the position of the diseased valve of the patient and for preventing antegrade migration of the frame having a prosthetic valve affixed thereto. The embodiment shown in FIGS. 1 and 2 particularly shows that the struts 51 of the annular collar 50 are flared outwardly, so as to constitute a flared section of the frame 1. Another preferred alternative, however, is to construct the annular collar 50 in a substantial pear-shape. In more detail, the pear-shape is represented by a flared upper portion of the annular collar 50, which is connected to the cell structure 30 and the retaining arches 40, 40′, 40″ respectively, and a lower tapered section, which forms the inflow end 2 of the frame 1. In this way, the inflow end 2 of the frame 1 provides the stability of a flared section and is tapered inwardly in order to prevent forth stimulation of the nerves of the heart conduction system.

[0072] The particular flared and/or tapered shape of the annular collar 50 is preferably only visible in the expanded state of the frame 1, as can be derived from a comparison of FIGS. 2 and 3. Preferably, the flared or tapered section of the frame has a circular shape. However, according to anther embodiment, the annular collar 50 may only have flared or tapered sections provided near the location of the retaining arches and no flared or tapered sections near the regions in between the two arms of neighboring retaining arches 40, 40′, 40″. The annular collar 50 shown in FIGS. 1 and 2 is constructed of a plurality of struts formed in a rhomboidal shape,

[0073] FIG. 3 is a flat roll out view of the frame 1 according to the embodiment depicted in FIGS. 1 and 2. From FIG. 3 it is readily apparent that the frame 1 preferably exhibits a structure, which is integrally cut from a portion of a tube, in particular from a small metal tube. The small metal tube is preferably made of a shape memory material such as Nitinol. Of course, other shape memory materials are equivalently feasibly. FIG. 3 shows the flat roll out view of the frame 1 in its first collapsed mode. Of course, when the frame 1 is being introduced into the patient's body, it is transferred to its second expanded mode, which is illustrated by FIGS. 1 and 2. That is, the frame consists of a shape memory material such that the frame can transform from a temporary shape into a permanent shape under influence of an external stimulus. The temporary shape of the frame corresponds to the first compressed mode of the frame 1 (FIG. 3) and the permanent shape of the frame corresponds to the second expanded mode of the frame 1 (FIGS. 1 and 2).

[0074] The external stimulus can be a definable switching temperate bridge, which is preferably in the range of between room temperature and body temperature of the patient, so as to enable the frame 1 to expand as soon as the frame 1 gets in contact with the blood of the patient.

[0075] The present invention further relates to a method for manufacturing the radially collapsible frame 1. This method shall be described in more detail with reference to FIG. 3. Firstly a hollow tube made of shape memory material is provided and cut into the stent pattern shown in FIG. 3 by scanning a beam of laser radiation over the desired regions of the hollow tube. The cut out stent pattern of FIG. 3 shows a particularly important aspect, namely that the positioning arches 20, 20′, 20″ are formed above the cell structure 30, the commissure attachment regions 10, 10′, 10″ and the retaining arches 40, 40′, 40″ during the step for laser cutting. This is because, otherwise the positioning arches 20, 20′, 20″ could not be produced at the same time as the first cell region 31, 31′, 31″ of the cell structure 30.

[0076] After cutting the stent pattern by means of laser radiation, a shape-setting process is carried out in order to rearrange the direction of the anchoring/positioning arches 20, 20′, 20″. In this way, the final structure of the radially collapsible frame 1, shown in FIGS. 1 and 2 can be produced from a single piece of hollow tube. The shape-setting process includes a step for bending the anchoring/positioning arches 20, 20′, 20″ such that the at least one anchoring/positioning arch 20, 20′, 20″ extends in the same direction as the plurality of cells of the cell structure 30 or the retaining arches 40, 40′, 40″ respectively. In the depicted embodiment, the shape-setting process comprises a step for bending the anchoring/positioning arches 20, 20′, 20″ downward towards the inflow end 2 of the frame 1.

[0077] Bending the anchoring/positioning arches 20, 20′, 20″ downward towards the inflow 2 of the inventive frame may be implemented by applying a heat treatment process to the stent pattern. To this end, the stent pattern shown in FIG. 3 is deformed and fixed into the desired shape shown in FIGS. 1 and 2 of the present invention. Subsequently, the shaped stent pattern is heated to temperatures between 400° and 600° C. for several minutes and rapidly cooled down via water quenching or by means of rapid air cooling, for example. In this way, the frame 1 obtains a permanent mode, which is represented by FIGS. 1 and 2 of the present invention, and a temporary mode, which relates to the collapsed mode of the frame. Depending on the time and temperature of the heat treatment, the switching temperature between the temporary and the permanent mode of the frame 1 can be adjusted. According to the present invention, it is preferred to set the shifting temperature to a temperature between room temperature and body temperature of the patient, preferably about 22° C.

[0078] A second embodiment of the inventive radially collapsible frame can be derived from FIGS. 4a to 4c. The radially collapsible frame 100 according to the second embodiment is shown in a flat roll-out view in FIG. 4c. Similar to the first embodiment, the second embodiment of the inventive radially collapsible frame 100 comprises an outflow end region 103 at a proximal end of the frame 100 and inflow end region 102 at a distal end of the frame 100, opposite the outflow end region 103. The depicted radially collapsible frame 100 further comprises at least two radially space commissure region 110, 110′, 110″ located at the out flow end region 103 of the frame 100. In particular, the depicted frame 100 comprises three commissure regions 110, 110′, 110″. The commissure attachment regions 110, 110′, 110″ each comprise a commissure attachment portion 112, 112′, 112″ which is configured to receive commissure edges of prosthetic valve leaflet of a valve prosthesis.

[0079] The radially commissure attachment regions 110, 110′, 110″ are connected to each other by means of a cell structure which is composed of a plurality of lattice cells which are arranged around a flow axis (not shown) of the frame 100. As shown, the cell structure 130 is located between the radially spaced attachment regions 110, 110′, 110″ and attached with the lower end of the commissure attachment portions 112, 112′, 112″. The commissure attachment portions 112, 112′, 112″ comprise a plurality of fastening holes 113, providing a means for suturing be valvular prosthesis to frame 100. According to the second embodiment, the retaining portions 111, 111′, 111″ are not directly attached to the commissure attachment regions 110, 110′, 110″. Instead, as will be described in more detail below, the retaining portions 111, 111′, 111″ are attached to the anchoring/positioning arches 120, 120′, 120″ of the second embodiment.

[0080] Unlike the first embodiment, the inventive frame 100 according to the second embodiment does not comprise any retaining arches. For this reason, the cell structure 130 is used in order to attach the cusp edges of a valvular prosthesis to the frame 100. At the same time, the cell structure 130 of the second embodiment functions in order to protect the leaflets of the valvular prosthesis from any contact with the natural heart valve leaflets. That is, the cell structure 130 may be used as an attachment means and as a leaflet guard at the same time.

[0081] Further to the cell structure 130 and the radially spaced commissure attachment regions 110, 110′, 110″, the inventive frame 100 comprises at least one, in particular three, anchoring/positioning arches 120, 120′, 120″. The anchoring/positioning arches 120, 120′, 120″ radially overlap the cell structure 30 at least partially. In other words, the anchoring/positioning arches 120, 120′, 120″ are positioned at a radial distance at a flow axis, which is further than the radial distance of the cell structure 130 from the flow axis. That is, the anchoring/positioning arches 120, 120′, 120″ expand radially outwards relative to the cell structure 130. Each of the three anchoring/position arches 120, 120′, 120″ comprises two arms 120a , 120b , 120a′, 120b′, 120a″, 120b″ which are connected to each other at the inflow end 102 of the frame 100. In general, the anchoring/positioning arches exhibit the same features as the anchoring/positioning arches according to the first embodiment of the frame.

[0082] In contrast to the first embodiment, however, the positioning arches 120, 120′, 120″ of the second embodiment are not integrally formed together with the rest of the stent frame, such as the cell structure 130 and the commissure attachment region 110, 110′, 110″, shown in FIG. 4a. Rather, the anchoring/positioning arches 120, 120′, 120″ are manufactured as a separate piece, a roll-out view of which is shown in FIG. 4b. After producing the stent pattern of FIG. 4a and the anchoring/positioning arches 120, 120′, 120″ of FIG. 4b separately, the two parts are connected by means of welding, suturing, gluing or riveting. As can be derived from FIG. 4b, the anchoring/positioning arches 120, 120′, 120″ are most preferably welded to the edges of the commissure attachment regions 110, 110′, 110″ of the frame 100 according to second embodiment.

[0083] At the proximal end of the anchoring/positioning arches 120, 120′, 120″, retaining portions 111, 111′, 111″ are provided. The retaining portions 111, 111′, 111″ may comprise eyelets (not shown) which can be used in order to temporarily attach the inventive frame 100 to a medical insertion device. Alternatively, the retaining portions 111, 111′, 111″ could be received by grooves of a retaining element attached to the insertion device. The retaining portions 111, 111′, 111″ may comprise the depicted round shape. However, it is also conceivable to form the retaining portions 111, 111′, 111″ in any other shape, such as rectangular or polygonal shapes.

[0084] In order to manufacture the radially collapsible frame 100 of the second embodiment, it is not necessary to bend the anchoring/positioning arches 120, 120′, 120″ downward in a shape-setting process, after the stent pattern has been cut out of a hollow tube. Rather, the anchoring/positioning arches 120, 120′, 120″ are produced individually and attached in a separate manufacturing process step. This alternative manufacturing method has the advantage that no bending processes are introduced into the anchoring/positioning arches 120, 120′, 120″ during the shape setting process.

[0085] Finally it should be noted that the inventive frame 100 according to the second embodiment does not comprise a particular annular collar. Instead, the second embodiment of the inventive collapsible frame 100 comprises three additional support structures 140, 140′, 140″ as can be derived from FIGS. 4a and c. The additional support structures 140, 140′, 140″ are located at the inflow end region 102 of the radially collapsible frame 100 according to the second embodiment. Each of the three additional structures 140, 140′, 140″ is attached to a lower end of one of the plurality of the respective cells of the cell structure 130. Preferably, the additional support structure 140, 140′, 140″ are disposed radially around a flow axis of the frame 100 with an angle of about 120° in between two of the additional support structures 140, 140′, 140″. Furthermore, it can be derived from FIGS. 4a and 4c that the additional support structures 140, 140′, 140″ comprise a small rounded shape, so as to contact small areas of the heart valve ventricle below the natural heart valve annulus. Furthermore, the additional support structures 140, 140′, 140″ are preferably flared outward so as to achieve an effect, similar to the effect of the annular collar 40.

[0086] A third embodiment of the inventive radially collapsible frame is shown in FIG. 5. In more detail, FIG. 5 shows a flat roll-out view of the third embodiment of the inventive frame 200. The radially collapsible frame 200 according to the third embodiment mostly corresponds to the radially collapsible frame 100 of the second embodiment. The main difference between the frame 100 of the second embodiment and the frame 200 of the third embodiment is the construction of the cell structure 240. Unless stated otherwise, the parts of the frame 200 according to the third embodiment correspond identically to the parts of the frame 100 of the second embodiment. Similar parts were denoted with the reference signs of the second embodiment, wherein the factor “100” was added.

[0087] Compared to the cell structure 130 of the second embodiment, the cell structure 230 of the third embodiment comprises a smaller amount of lattice cells in the longitudinal direction of frame 200. In particular, the third embodiment shown in FIG. 5 does not comprise the uppermost row of cells of the cell structure 130 shown in FIG. 4c. Consequently, the frame 200 of the third embodiment has a smaller cell structure 130 which is compensated by a plurality of commissure attachment arms 215a , 215b , 215a′, 215b′, 215a″, 215b″. The commissure attachment arms 215a , 215b , 215a′, 215b′, 215a″, 215b″ are part of the commissure attachment regions 210, 210′, 210″ and configured to attach the commissure attachment portions 212, 112′, 212′ to the upper end of the cell structure 230. In particular, each of the commissure attachment portions 212, 212′, 212″ is attached to the cell structure 230 by means of two respective commissure attachment arms 215a , 215b , 215a′, 215b′, 215a″, 215b″.

[0088] Each of the commissure attachment arms 215a , 215b , 215a′, 215b′, 215a″, 215b″ comprises a plurality of notches 241, which have already been described with respect to the embodiment shown in FIGS. 1 to 3. Similar to the arms of the retaining arches according to the first embodiment, the commissure attachment arms 215a , 215b 215a′, 215b′, 215a″, 215b″ are configured to assist with attaching the cusp edges of a valvular prosthesis to the collapsible frame 200. In particular, the cusp edges of the valvular prosthesis may be sutured to the notches 241 of the commissure attachment arches 215a , 215b , 215a′, 215b′, 215a″, 215b″.

[0089] All above mentioned and described embodiments and preferred embodiments will be appreciated by the skilled person to be workable also in other combinations of the features not explicitly described and such combinations will also be within the scope and disclosure of the invention. In particular, the frame of the first embodiment only optionally comprises retaining arches as depicted by the figures. Similar to the second and third embodiment, these retaining arches could be completely replaced by the cell structure, which could be used in order to attach the valvular prosthesis. Furthermore, the inventive frame could comprise more or fewer flared or tapered portions in its longitudinal direction. Finally, it should be noted that the frame is not restricted to the shape memory material Nitinol. Of course, any other suitable shape memory material is feasible especially in view of the bending stresses during the manufacturing as described above.

LIST OF REFERENCES

[0090] 1, 100, 200 collapsible frame

[0091] 2, 102, 202 inflow end region

[0092] 3, 103, 203 outflow end region

[0093] 10, 10′, 10″ commissure attachment regions

[0094] 110, 110′, 110″

[0095] 210, 210′, 210″

[0096] 11, 11′, 11″ retaining portions

[0097] 111, 111′, 111″

[0098] 211, 211′, 211″

[0099] 12, 12′, 12″ commissure attachment portion

[0100] 112, 112′, 112″

[0101] 212, 212′, 212″

[0102] 20, 20′, 20″ anchoring/positioning arch

[0103] 120, 120′, 120″

[0104] 20, 220′, 220″

[0105] 20a , 20a′, 20a″ arm of anchoring/positioning arch

[0106] 120a , 120a′, 120a″

[0107] 220a , 220a′, 220a″

[0108] 20b , 20b′, 20b″ second arm of anchoring/positioning arch

[0109] 120b , 120b′, 120b″

[0110] 220b , 220b′, 220b″

[0111] 21, 121, 221 eyelet of positioning arches

[0112] 30, 130, 230 cell structure

[0113] 31, 31′, 31″ first cell region

[0114] 32, 32′, 32″ second cell region

[0115] 40, 40′, 40″ retaining arch

[0116] 40a , 40a′, 40a″ first arm of retaining arch

[0117] 40b , 40b′, 40b″ second arm of retaining arch

[0118] 41, 241 notches

[0119] 50 annular collar

[0120] 51 struts of annular collar

[0121] 113 fastening holes

[0122] 140, 140′, 140″ additional support structure

[0123] 240, 240′, 240″

[0124] 215a , 215a′, 215a″ first commissure attachment arm

[0125] 215b , 215b″, 215b″ second commissure attachment arm

[0126] 311 struts of first cell region

[0127] 321 struts of second cell region