Device To Convey A Checmical Reactant Into The Exhaust Gas Stream Of A Combustion Engine
20220090530 · 2022-03-24
Inventors
Cpc classification
F01N2470/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F2025/931
PERFORMING OPERATIONS; TRANSPORTING
B01F2025/913
PERFORMING OPERATIONS; TRANSPORTING
F01N2570/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2892
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N3/103
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F25/3131
PERFORMING OPERATIONS; TRANSPORTING
F01N2610/1453
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/2066
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01F25/103
PERFORMING OPERATIONS; TRANSPORTING
F01N3/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2240/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/28
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/035
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A device for supplying a chemical reactant into the exhaust system of an internal combustion engine, comprising: a mixer housing having an inlet opening through which the exhaust flow enters the mixer housing; a metering pipe passing through the mixer housing, towards which the exhaust flow flowing into the mixer housing flows in a transverse direction, and having a first end and a second end; a metering unit which is arranged at the first end of the metering pipe and can be connected to a reactant supply for discharging reactant into the metering pipe; and means for generating a swirl flow of the exhaust flow within the metering pipe. For this purpose, the metering pipe has at least one inflow opening extending over a casing surface segment of no less than 45° in the circumferential direction and extending over at least one section of the length of the metering tube located within the mixer housing, said in-flow opening having a shovel-like hood arranged on the metering pipe and directing the exhaust flow eccentrically into the in-flow opening.
Claims
1-20. (canceled)
21. A device for supplying a chemical reactant into an exhaust system of an internal combustion engine, comprising: a mixer housing with an inlet opening through which an exhaust gas flow enters into the mixer housing, a metering pipe with a first end and a second end, towards which the exhaust gas flow flowing into the mixer housing flows in a transverse direction, wherein a longitudinal extension of the metering pipe extends between the first end and the second end, a metering unit which is arranged at the first end of the metering pipe and connectable to a reactant supply for discharging reactant into the metering pipe, and means for generating a swirl flow of the exhaust gas flow, wherein said means are designed to generate the swirl flow within the metering pipe, wherein the metering pipe has at least one in-flow opening extending over at least one section of a length of the metering pipe located within the mixer housing, with at least one shovel-shaped hood arranged on the metering pipe directing the exhaust gas flow eccentrically into a respective in-flow opening, wherein the hood encloses the in-flow opening at the side and back thereof and at least mostly covers the in-flow opening in the radial direction of the metering pipe, and wherein a gap remains between the hood and an inner casing surface of the mixer housing, wherein the metering pipe engages through the mixer housing, and the at least one in-flow opening of the metering pipe extends over a casing surface segment of no less than 45° in the circumferential direction, and in an angular configuration has a trapezoidal outline geometry, wherein the shorter side of the trapezoidal outline geometry is, in relation to the inflow direction of the exhaust gas, a rear edge of the in-flow opening following the longitudinal extension, wherein the metering unit injects the reactant under pressure into the metering pipe, and a spray cone of the reactant being injected into the metering pipe, in the longitudinal extension of the metering pipe in the direction of the second end of the metering pipe, only emerges behind the at least one in-flow opening onto an inner wall section of the metering pipe, and the exhaust gas flowing into the device flows on the outside of this inner wall section of the metering pipe.
22. The device of claim 21, wherein a mouth of at least one first hood opens in the direction of the inlet opening of the mixer housing, into which mouth the exhaust gas entering through the inlet opening flows directly.
23. The device of claim 22, wherein the in-flow opening assigned to the first hood has its front edge, following the longitudinal extension of the metering pipe, in a region of a crest of the metering pipe located transverse to the inflow direction of the exhaust gas, in the flow direction of the exhaust gas before the crest.
24. The device of claim 22, wherein the in-flow opening assigned to the first hood extends over approximately 90° or more in the circumferential direction of the metering pipe.
25. The device of claim 21, wherein the mixer housing has a hemispherical-shaped interior, and the opening of the hemispherical-shaped interior forms the inlet opening.
26. The device of claim 21, wherein the mixer housing comprises two parts, and a middle longitudinal plane of the metering pipe running transversely to the inlet opening is located in a region of a partition plane of the two parts of the mixer housing.
27. The device of claim 21, wherein the metering pipe comprises two or more in-flow openings, wherein a first in-flow opening is aligned diametrically opposite to a second in-flow opening in relation to the longitudinal axis of the metering pipe, and mouths of the hoods assigned to the first and second in-flow openings are aligned in the same direction with respect to the circumferential direction of the metering pipe.
28. The device of claim 27, wherein the second in-flow opening extends over a smaller casing surface segment in the circumferential direction of the metering pipe than the first in-flow opening.
29. The device of claim 21, wherein the at least one in-flow opening and the hood assigned thereto are arranged in each case, in relation to the longitudinal extension of the metering pipe, off-center in a section of the metering pipe located within the mixer housing, wherein a first distance interval between the at least one hood and a first wall delimiting a swirl chamber of the metering pipe in the direction of the second end of the metering pipe is greater than a second distance interval between the at least one hood and a second wall opposite the first wall.
30. The device of claim 29, wherein the first distance interval is approximately three to five times greater than the second distance interval.
31. The device of claim 21, wherein the metering pipe comprises in a region of the metering unit one or more flush openings which allow exhaust gas to flow through at a reactant outlet of the metering unit.
32. The device of claim 31, wherein the metering pipe comprises a flushing opening arrangement with a plurality of flush openings, which are arranged in a ring form adjacent to the hood covering the at least one in-flow opening.
33. The device of claim 21, wherein the reactant is injected as a precursor in fluid form, into the metering pipe.
34. The device of claim 33, wherein the precursor is an aqueous urea solution.
35. The device of claim 21, wherein at least two or a multiple of two injection openings are provided in each case with a shovel-like injection opening hood, which injection opening hoods are arranged, in relation to the swirl effect generated thereby, in the direction of the first and/or second end of the metering pipe.
36. The device of claim 35, wherein the injection opening hoods are arranged alternating towards the first and second end of the metering pipe.
37. The device of claim 21, wherein the inlet opening of the mixer housing is connected directly to an outlet of an exhaust gas purification apparatus of the exhaust system.
38. The device of claim 37, wherein the exhaust gas purification apparatus is a particle filter.
39. An exhaust gas purification system for reducing the NOx content of exhaust gas of an internal combustion engine, comprising a selective catalytic reduction (SCR) catalytic converter and a device according to claim 21, wherein the device is arranged upstream to the SCR catalytic converter in the flow direction of the exhaust gas, for introducing a reduction reactant required for SCR catalysis into the exhaust gas purification system.
40. The exhaust gas purification system of claim 39, wherein the reduction reactant is an aqueous urea solution.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0032] The following description is provided using example embodiments with reference to the appended figures, wherein:
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DETAILED DESCRIPTION
[0050] In the exhaust gas purification system 1 shown as an example in
[0051] The mixer housing 8 carries sockets 12, 12.1 for a temperature sensor and a pressure sensor, respectively. These sensors are designed to detect the temperature and pressure inside the mixer housing 8. The sensors are not shown in the figures. The mixer housing 8 of the illustrated embodiment has two sockets 12, 12.1 on diametrically opposite sides in each case. Depending on the requirements and the available installation space, the sensors can be arranged on one or on the other side of the mixer housing 8.
[0052] In the example embodiment shown, the mixer housing 8 is configured in two parts and has a first mixer housing part 13 and a second mixer housing part 13.1. The connecting section of the two mixer housing parts 13, 13.1 located in the dividing plane of the mixer housing 8 is identified in
[0053] The layout and arrangement of the metering pipe 9 with its passage through the mixer housing 8 can be seen in
[0054] In the example embodiment shown, the metering pipe 9 has a single inflow opening 17. This is a perforation in the metering pipe 9 which extends in the longitudinal direction of the metering pipe as far as possible across the section of the metering pipe 9 with which it crosses the interior of the mixer housing 8. Viewed in the circumferential direction, this inflow opening 17 extends over approximately 95°. This inflow opening 17 is covered by a hood 18. The hood 18 is welded to the outer surface of the metering pipe 9 on three sides. The mouth of the hood 18 points in the direction of the inlet opening 15. In this way, the inflow opening 17 is enclosed on three adjacent sides by the hood 18 and welded to the shell surface of the metering pipe 9. These are the two walls of the hood 18 facing in the longitudinal direction of the metering pipe 9 and its rear wall or baffle wall 19. In the example embodiment shown, the hood 18 is initially manufactured independently of the metering pipe 9. Its wall areas adjoining the outer surface of the metering pipe 9 are welded to the metering pipe 9. The mixer housing 8 is configured in two parts with its hood 18 for simplified assembly of the metering pipe 9. Both mixer housing parts 13, 13.1 have a metering pipe receptacle 20 and 21, respectively, on diametrically opposite sides with respect to the central longitudinal axis of the mixer housing 8. The individual parts described are all stainless steel parts.
[0055] Due to the hemispherical inner contour of the mixer housing 8, the hood 18 is adjusted to this curvature in two directions, as can be seen from
[0056] As can be seen in
[0057] The metering pipe 9 has a flush opening 27 in the immediate vicinity of the closure plate 10, which can also be called a metering flange. The flush opening 27 in this example embodiment is rectangular in shape. The flush opening 27 is used to introduce a portion of the exhaust gas flowing against the shell surface of the metering pipe 9 in order to cause it to sweep past the injector nozzle outlet(s) of the metering unit 6. This effectively prevents deposits of precursor droplets.
[0058] The sectional view in
[0059] The exhaust gas which flows past the hood 18 through the gap 24 flows around the metering pipe 9, as shown schematically in
[0060]
[0061] The feed device 5.1 differs from the feed device 5 only in that the latter has two diametrically opposed inflow openings 17.1, 17.2 and, accordingly, two hoods 18.1, 18.2. As can be seen from the sectional view in
[0062] In the example embodiment shown in the figures, the mixer housing 8 is hemispherical in shape. Even if such a configuration of the mixer housing is expedient and the metering pipe crosses the mixer housing centrally, such that it has the longest possible extension within the mixer housing, the metering pipe may also cross the mixer housing off-center. This is particularly possible in embodiments without sacrificing any length of the metering pipe located inside the mixer housing, if the mixer housing has a geometry that deviates from the circular base geometry, for example a square or rectangular base geometry.
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[0064] In
[0065] The feed device 5.2 also has a flush opening arrangement 31. The flush opening arrangement 31 comprises a flush opening 33 provided with a hood 32, which is located outside the hood 18.3, the mouth of which points in the direction of flow of the exhaust gas. Further flush openings 34 are located in the manner of a grid formed by circular openings in the alignment of the mouth of the hoods 18.3, 18.4. These also serve to reduce the pressure drop.
[0066] In this embodiment, a baffle plate 35 is inserted in the metering pipe flow space and extends around the rear side of the metering pipe 9.2 (see
[0067]
[0068] A flush opening arrangement 31.1 is ring-shaped in design in the direction of the closure plate 10.2 adjacent to the arrangement of the hoods 18.5, in the example embodiment shown by means of two annular rows of holes (see
[0069] As is visible in
[0070] Another example embodiment of a feed device 5.4 is shown in
[0071] The feed devices of the above-described example embodiments each have a symmetrical configuration with respect to their extension in the longitudinal direction of the respective metering pipe.
[0072] In an embodiment not shown in the figures, the two hood types of
[0073] The foregoing examples of the design of the hoods can be used independently of the specific example embodiments shown in
[0074] The invention has been described with reference to example embodiments. Without departing from the scope of the claims, a person skilled in the art will see other embodiments, modifications and options of implementing the invention, which do not need to be further explained or shown in detail herein.
TABLE-US-00001 List of reference numerals 1 Exhaust gas purification 2 system 3 Particle filter 4 Oxidation catalyst 5, 5.1, 5.2, 5.3, 5.4 SCR catalyst 6 Feed device 7 Metering unit 8, 8.1, 8.2 Insulation 9, 9.1, 9.2, 9.3 Mixer housing Metering pipe 10, 10.1, 10.2, 10.3 Closure plate 11 Metering unit connection 12, 12.1 Socket 13 First mixer housing part 13.1 Second mixer housing part 14 Connecting section 15, 15.1 Inlet opening 16 Clamp 17, 17.1, 17.2 Inflow opening 18, 18.1, 18.6 Hood 19 Rear wall 20 Metering pipe receptacle 21 Metering pipe receptacle 22 Top 23 Inner wall 24 Gap 25 Front edge 26 Apex 27 Flush opening 28 Wall 29 Wall 30 Spray cone 31, 31.1 Flush opening arrangement 32 Hood 33 Flush opening 34 Flush opening 35 Guide plate 36 Flush opening