Feedback system for parallel droplet control in a digital microfluidic device
11298700 · 2022-04-12
Assignee
Inventors
- Ik Pyo Hong (Toronto, CA)
- Irena BARBULOVIC-NAD (Toronto, CA)
- Jorge Abraham SOTO-MORENO (San Francisco, CA, US)
Cpc classification
B01L3/502792
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/165
PERFORMING OPERATIONS; TRANSPORTING
B01L2300/1894
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
Digital microfluidics apparatuses (e.g., devices and systems) configured to determine provide feedback on the location, rate of movement, rate of evaporation and/or size (or other physical characteristic) of one or more, and preferably more than one, droplet in the gap region of a digital microfluidics (DMF) apparatus.
Claims
1. A digital microfluidic (DMF) apparatus, the apparatus comprising: a plurality of actuation electrodes configured to move one or more droplets when actuated; a ground electrode; a voltage source coupled to the ground electrode; a plurality of sensing circuits, each of the plurality of sensing circuits comprising a charging circuit and a discharging circuit, wherein each sensing circuit is electrically connected to a corresponding actuation electrode of the plurality of actuation electrodes, and wherein each sensing circuit is configured to detect a charged voltage of a capacitor in the charging circuit of the sensing circuit; and a controller configured to alternately provide voltage from the voltage source to the ground electrode and one or more actuation electrodes of the plurality of actuation electrodes to move the one or more droplets, further wherein the controller is configured to sense, in parallel, one or more properties of the one or more droplets based on input from the plurality of sensing circuits when applying voltage to the ground electrode.
2. The apparatus of claim 1, wherein the sensed one or more properties include at least one of: a location of the one or more droplets relative to the plurality of actuation electrodes, a rate of movement of the one or more droplets, a rate of evaporation of the one or more droplets, or a size of the one or more droplets.
3. The apparatus of claim 1, wherein the discharging circuit comprises a transistor and a ground.
4. The apparatus of claim 1, wherein the charging circuit comprises a capacitor and a diode.
5. The apparatus of claim 1, further comprising an analog-to-digital converter (ADC) wherein the ADC is configured to detect the charged voltage of the charging circuit.
6. The apparatus of claim 5, wherein the controller is configured to sequentially activate the discharging circuit, then the charging circuit, and to receive the charged voltage of the charging circuit from the ADC in parallel for all of the sensing circuits of the plurality of sensing circuits.
7. The apparatus of claim 1, further comprising a forward/reverse switch connected between the voltage source, the ground electrode, and the plurality of actuation electrodes, wherein the controller is configured to operate the forward/reverse switch to switch between providing voltage to one or more of the plurality of electrodes and the ground electrode.
8. The apparatus of claim 1, further comprising a plurality of electrode switches, wherein each electrode switch of the plurality of electrode switches is connected to an actuation electrode of the plurality of actuation electrodes and is controlled by the controller through a switch controller to apply voltage from the voltage source to the actuation electrode.
9. The apparatus of claim 1, wherein the controller is configured to compare a voltage sensed by each of the plurality of sensing circuits to a threshold voltage value to determine the property of the one or more droplets.
10. The apparatus of claim 1, wherein the controller is configured to compare a voltage sensed by each of the plurality of sensing circuits to a predetermined voltage value or range of voltage values to determine the property of the one or more droplets wherein the property comprises a size of one or more droplets.
11. A method of simultaneously determining one or more properties of multiple drops in a digital microfluidics (DMF) apparatus, the method comprising: applying voltage to a plurality of actuation electrodes to move one or more droplets within a gap between the plurality of actuation electrodes and one or more ground electrodes; applying voltage to one or more of the one or more ground electrodes; concurrently sensing, in a plurality of sensing circuits, wherein each sensing circuit of the plurality of sensing circuits is associated with an actuation electrode of the plurality of actuation electrodes, a charging voltage while applying voltage to the one or more ground electrodes; and determining the one or more properties of the one or more droplets based on the sensed charging voltages by comparing the sensed charging voltages to a predetermined value or range of values, wherein the one or more properties includes one or more of: a location of the one or more droplets relative to the plurality of actuation electrodes, a rate of movement of the one or more droplets, a rate of evaporation of the one or more droplets, or a size of the one or more droplets.
12. The method of claim 11, wherein applying voltage to the plurality of actuation electrodes and applying voltage to the one or more ground electrodes comprises applying voltage from the same high voltage source.
13. The method of claim 11, wherein applying voltage to the plurality of actuation electrodes comprises sequentially applying voltage to adjacent actuation electrodes.
14. The method of claim 11, further comprising re-applying voltage to one or more of the plurality of actuation electrodes based on a determined location of the one or more droplets.
15. The method of claim 11, wherein applying voltage to one or more ground electrodes comprises applying voltage to the one or more ground electrodes without applying voltage to the plurality of actuation electrodes.
16. The method of claim 11, further comprising discharging voltage in each of the sensing circuits prior to applying voltage to the one or more ground electrodes.
17. The method of claim 11, further comprising charging a capacitor in each of the sensing circuits of the plurality of sensing circuits when applying voltage to the one or more ground electrodes.
18. The method of claim 11, further comprising discharging voltage in each of the sensing circuits prior to applying voltage to the one or more ground electrodes and then charging a capacitor in each of the sensing circuits in the plurality of sensing circuits when applying voltage to the one or more ground electrodes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The novel features of the invention are set forth with particularity in the claims that follow. A better understanding of the features and advantages of the present invention will be obtained by reference to the following detailed description that sets forth illustrative embodiments, in which the principles of the invention are utilized, and the accompanying drawings of which:
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DETAILED DESCRIPTION
(16) Described herein are Digital Mircrofluidics (DMF) apparatuses (e.g., devices and systems) that may be used for multiplexed processing and routing of samples and reagents to and from channel-based microfluidic modules that are specialized to carry out all other needed functions. These DMF apparatuses may be air-matrix (e.g., open air), enclosed and/or oil-matrix DMF apparatuses and methods of using them. In particular, described herein are DMF apparatuses and methods of using them for concurrent, e.g., simultaneous, parallel, etc., determining of droplet properties (such as location relative to the apparatus, rate of movement of the droplet, rate of evaporation of the droplet, size of the droplet, etc.). This is possible because the apparatus may include a plurality of individual sensing circuits, each connected to a particular actuating electrode, and a controller that switches between applying voltage to the actuating electrodes, and subsequently applying voltage to the ground electrode(s) opposite from the plurality of actuating electrodes (and sensing circuits). The controller may also receive the sensing circuit data and compare the results (e.g., charging voltage data) to predetermined values or ranges of values to infer the location, size, rate of movement, etc. of droplets. Because of the arrangement of elements described herein, which may be incorporated into any of a variety of DMF apparatuses, the resulting data may be used for feedback, including real-time feedback, for controlling and monitoring the operation of a DMF apparatus.
(17) For example, a DMF may integrate channel-based microfluidic modules. The apparatuses (including systems and devices) described herein may include any of the features or elements of previously described DMF apparatuses, such as actuating electrodes, thermal regulators, wells, reaction regions, lower (base or first) plates, upper (second) plates, ground(s), etc.
(18) As used herein, the term, “thermal regulator” (or in some instances, thermoelectric module or TE regulator) may refer to thermoelectric coolers or Peltier coolers and are semi-conductor based electronic component that functions as a small heat pump. By applying a low voltage DC power to a TE regulator, heat will be moved through the structure from one side to the other. One face of the thermal regulator may thereby be cooled while the opposite face is simultaneously heated. A thermal regulator may be used for both heating and cooling, making it highly suitable for precise temperature control applications. Other thermal regulators that may be used include resistive heating and/or recirculating heating/cooling (in which water, air or other fluid thermal medium is recirculated through a channel having a thermal exchange region in thermal communication with all or a region of the air gap, e.g., through a plate forming the air gap).
(19) As used herein, the term “temperature sensor” may include resistive temperature detectors (RTD) and includes any sensor that may be used to measure temperature. An RTD may measure temperature by correlating the resistance of the RTD element with temperature. Most RTD elements consist of a length of fine coiled wire wrapped around a ceramic or glass core. The RTD element may be made from a pure material, typically platinum, nickel or copper or an alloy for which the thermal properties have been characterized. The material has a predictable change in resistance as the temperature changes and it is this predictable change that is used to determine temperature.
(20) As used herein, the term “digital microfluidics” may refer to a “lab on a chip” system based on micromanipulation of discrete droplets. Digital microfluidic processing is performed on discrete packets of fluids (reagents, reaction components) which may be transported, stored, mixed, reacted, heated, and/or analyzed on the apparatus. Digital microfluidics may employ a higher degree of automation and typically uses less physical components such as pumps, tubing, valves, etc.
(21) As used herein, the term “cycle threshold” may refer to the number of cycles in a polymerase chain reaction (PCR) assay required for a fluorescence signal to cross over a threshold level (i.e. exceeds background signal) such that it may be detected.
(22) The DMF apparatuses described herein may be constructed from layers of material, which may include printed circuit boards (PCBs), plastics, glass, etc. Multilayer PCBs may be advantageous over conventional single-layer devices (e.g., chrome or ITO on glass) in that electrical connections can occupy a separate layer from the actuation electrodes, affording more real estate for droplet actuation and simplifying on-chip integration of electronic components.
(23) A DMF apparatus may be any dimension or shape that is suitable for the particular reaction steps of interest. Furthermore, the layout and the particular components of the DMF device may also vary depending on the reaction of interest. While the DMF apparatuses described herein may primarily describe sample and reagent reservoirs situated on one plane (that may be the same as the plane of the air gap in which the droplets move), it is conceivable that the sample and/or reagent reservoirs may be on different layers relative to each other and/or the air gap, and that they may be in fluid communication with one another.
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(25) In the example shown in
(26) The first plate, shown as a lower or bottom plate 151 in
(27) As mentioned, the air gap 104 provides the space where the reaction steps may occur, providing areas where reagents may be held and may be treated, e.g., by mixing, heating/cooling, combining with reagents (enzymes, labels, etc.). In
(28) The actuation electrodes 106 are depicted in
(29) All or some of the unit cells formed by the actuation electrodes may be in thermal communication with at least one thermal regulator (e.g., TEC 155) and at least one temperature detector/sensor (RTD 157). In addition, each of the actuation electrodes shown may also include a sensing circuit for providing feedback and on droplet properties (including location, size, etc.) at times during the operation of the apparatus.
(30) For example,
(31) For example,
(32) As mentioned, the controller 201 and the switch controller 202 in
(33) Droplet motion is generated and controlled by a DMF control system, shown in
(34) The DMF controller is the main processor that controls DMF devices and sub-controllers like switch controller and high-voltage generator. In a standard operation mode, a user creates commands in the main controller software to be released to the sub-controllers. Examples of such commands are ON/OFF commands to photoMOS relays, high voltage control commands to the high voltage generator, e.g. signal frequency, waveform (square or sinusoidal), etc. Upon execution, the processor reports the results back to the user including set voltage, frequency, droplet position, electrode pads state, etc. Software for the controller is provided on a host computer, a computer integrated with the controller, or wirelessly.
(35) A DMF device is comprised of two insulating substrates (
(36) To manipulate droplets on the grid of electrodes, the switch controller controls photoMOS relays assigning a high voltage signal to an electrode pad in the vicinity of a droplet. Due to electrostatic forces, the droplet moves to the energized electrode.
(37) The present invention, Reverse Stream feedback system, is enabled by adding charging and discharging blocks and the analog to digital converter (ADC) to the circuits between each photoMOS relay and the corresponding electric pad. Discharging block consist of a transistor and a ground, and the charging block comprises a capacitor and diode, as
(38) In Forward Stream mode, electrodes are energized for droplet actuation as the main processor sends droplet moving command to switch controller and assigns high voltage to electrode pads through photoMOS relays. During this mode, high voltage ground (HV GND) is connected to the system ground, as shown in
(39) After the droplet actuation and the Forward Stream mode, switch controller disables all photoMOS relays and there is no high voltage signal between photoMOS relay and device. The transistor in the discharging block is turned ON to discharge the high voltage lines and the unwanted capacitance on the capacitor. This constitutes discharging time as shown in
(40) The discharging time is followed by the Reverse Stream mode, when the main controller sends high voltage signal through the glass-ITO to the charging block. During this charging time, the photoMOS and the transistor are OFF so that the sent high voltage can charge the capacitor. If the droplet is present in the air gap the signal/voltage travels through the droplet, and the capacitor will be charged more than when the signal travels through air only in the absence of a droplet, resulting in the higher charged voltage. This is due to the droplet having higher conductivity than air. The switch controller detects the charged voltage through an analog to digital converter (ADC). For example, in the Reverse Stream mode in
(41) Previously reported DMF feedback systems can only measure one charged voltage (or another electrical parameter) at a single time point. In these systems, there is one common measurement circuit and capacitor for all pads—the charging HV signal is sent through a pad (or multiple pads) to the top substrate and to the capacitor reporting only one feedback value. Even if multiple pads are engaged and measured there is only one voltage output. To obtain multiple pad reading the resulting charged voltage has to be measured for each pad sequentially making the DMF operations slow and inefficient. On contrary, Reverse Stream can read charged signals from different pads at a single time point and hence detect multiple droplets simultaneously as each pad is supplied with its own charging block, capacitor and the ADC. This makes Reverse Stream feedback system more advantageous over the prior art as digital microfluidic devices are typically used to miniaturize complex biochemistry protocols that require multiple, parallel droplet manipulations.
(42) Applications of the ‘Reverse Stream’ Feedback System
(43) The Reverse Stream feedback system reports a voltage value dependent on a droplet presence on an electrode pad. If a droplet occupies an electrode pad through which the measuring signal is sent through, the capacitor gets charged more and the reported voltage is significantly higher than in the case of an absent droplet when the measuring signal is sent though the air gap. This is due to the difference between the conductivities of the two media—air and water.
(44) We have also observed that the reported voltage value varies with the droplet base area size covering the electrode pad—the more area has been covered by a droplet, the higher the voltage reading is (
(45) The main use of the feedback system is to correct droplet motion. If the detected voltage indicates is below the threshold value, indicating not fully covered electrode, the high voltage signal can be reapplied until the threshold voltage has been reached. The threshold voltage indicates full coverage of the electrode and successful droplet actuation.
(46) Additionally, the information about the area covered by a droplet can be used to determine evaporation rate of a stationary droplet. With evaporation, the base area of the droplet reduces and hence the detected voltage. The measured evaporation rate can be used to trigger evaporation management methods like droplet replenishment. For example, if the feedback voltage readout indicates that 70% of the electrode area is covered by a droplet, i.e. 30% of the droplet has evaporated, a supplementing droplet may be actuated to merge with the evaporating droplet to correct for the volume loss.
(47) In another embodiment, Reverse Stream system can be used to determine the composition of a droplet. The conductivity of a droplet depends on its constituents and can affect the charged voltage. With enough sensitivity, the system could potentially differentiate solutions of different conductivities and compositions.
(48) When a feature or element is herein referred to as being “on” another feature or element, it can be directly on the other feature or element or intervening features and/or elements may also be present. In contrast, when a feature or element is referred to as being “directly on” another feature or element, there are no intervening features or elements present. It will also be understood that, when a feature or element is referred to as being “connected”, “attached” or “coupled” to another feature or element, it can be directly connected, attached or coupled to the other feature or element or intervening features or elements may be present. In contrast, when a feature or element is referred to as being “directly connected”, “directly attached” or “directly coupled” to another feature or element, there are no intervening features or elements present. Although described or shown with respect to one embodiment, the features and elements so described or shown can apply to other embodiments. It will also be appreciated by those of skill in the art that references to a structure or feature that is disposed “adjacent” another feature may have portions that overlap or underlie the adjacent feature.
(49) Terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. For example, as used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items and may be abbreviated as “/”.
(50) Spatially relative terms, such as “under”, “below”, “lower”, “over”, “upper” and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is inverted, elements described as “under” or “beneath” other elements or features would then be oriented “over” the other elements or features. Thus, the exemplary term “under” can encompass both an orientation of over and under. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. Similarly, the terms “upwardly”, “downwardly”, “vertical”, “horizontal” and the like are used herein for the purpose of explanation only unless specifically indicated otherwise.
(51) Although the terms “first” and “second” may be used herein to describe various features/elements (including steps), these features/elements should not be limited by these terms, unless the context indicates otherwise. These terms may be used to distinguish one feature/element from another feature/element. Thus, a first feature/element discussed below could be termed a second feature/element, and similarly, a second feature/element discussed below could be termed a first feature/element without departing from the teachings of the present invention.
(52) Throughout this specification and the claims which follow, unless the context requires otherwise, the word “comprise”, and variations such as “comprises” and “comprising” means various components can be co-jointly employed in the methods and articles (e.g., compositions and apparatuses including device and methods). For example, the term “comprising” will be understood to imply the inclusion of any stated elements or steps but not the exclusion of any other elements or steps.
(53) As used herein in the specification and claims, including as used in the examples and unless otherwise expressly specified, all numbers may be read as if prefaced by the word “about” or “approximately,” even if the term does not expressly appear. The phrase “about” or “approximately” may be used when describing magnitude and/or position to indicate that the value and/or position described is within a reasonable expected range of values and/or positions. For example, a numeric value may have a value that is +/−0.1% of the stated value (or range of values), +/−1% of the stated value (or range of values), +/−2% of the stated value (or range of values), +/−5% of the stated value (or range of values), +/−10% of the stated value (or range of values), etc. Any numerical values given herein should also be understood to include about or approximately that value, unless the context indicates otherwise. For example, if the value “10” is disclosed, then “about 10” is also disclosed. Any numerical range recited herein is intended to include all sub-ranges subsumed therein. It is also understood that when a value is disclosed that “less than or equal to” the value, “greater than or equal to the value” and possible ranges between values are also disclosed, as appropriately understood by the skilled artisan. For example, if the value “X” is disclosed the “less than or equal to X” as well as “greater than or equal to X” (e.g., where X is a numerical value) is also disclosed. It is also understood that the throughout the application, data is provided in a number of different formats, and that this data, represents endpoints and starting points, and ranges for any combination of the data points. For example, if a particular data point “10” and a particular data point “15” are disclosed, it is understood that greater than, greater than or equal to, less than, less than or equal to, and equal to 10 and 15 are considered disclosed as well as between 10 and 15. It is also understood that each unit between two particular units are also disclosed. For example, if 10 and 15 are disclosed, then 11, 12, 13, and 14 are also disclosed.
(54) Although various illustrative embodiments are described above, any of a number of changes may be made to various embodiments without departing from the scope of the invention as described by the claims. For example, the order in which various described method steps are performed may often be changed in alternative embodiments, and in other alternative embodiments one or more method steps may be skipped altogether. Optional features of various device and system embodiments may be included in some embodiments and not in others. Therefore, the foregoing description is provided primarily for exemplary purposes and should not be interpreted to limit the scope of the invention as it is set forth in the claims.
(55) The examples and illustrations included herein show, by way of illustration and not of limitation, specific embodiments in which the subject matter may be practiced. As mentioned, other embodiments may be utilized and derived there from, such that structural and logical substitutions and changes may be made without departing from the scope of this disclosure. Such embodiments of the inventive subject matter may be referred to herein individually or collectively by the term “invention” merely for convenience and without intending to voluntarily limit the scope of this application to any single invention or inventive concept, if more than one is, in fact, disclosed. Thus, although specific embodiments have been illustrated and described herein, any arrangement calculated to achieve the same purpose may be substituted for the specific embodiments shown. This disclosure is intended to cover any and all adaptations or variations of various embodiments. Combinations of the above embodiments, and other embodiments not specifically described herein, will be apparent to those of skill in the art upon reviewing the above description.