PROBE FOR IMPLANTATION INTO NERVOUS TISSUE COMPRISING A MICROELECTRODE OR A SET OF MICROELECTRODES
20220110567 · 2022-04-14
Inventors
Cpc classification
A61N1/0536
HUMAN NECESSITIES
A61N1/0539
HUMAN NECESSITIES
A61B5/6867
HUMAN NECESSITIES
A61B5/24
HUMAN NECESSITIES
A61B2562/028
HUMAN NECESSITIES
International classification
Abstract
A microelectrode probe for implantation into soft tissue comprises an envelope of flexible polymer material divided by a wall into a distal and a proximal compartment filled with matrices of biocompatible material dissolvable or degradable in aqueous body fluid and comprising a centrally disposed electrically conducting core penetrating the wall and attached to it. The core is insulated at its proximal portion from which it extends to a holder for attachment to a tissue different from said soft tissue. The envelope and the core extending distally from the holder are embedded in an additional matrix of similar kind. Also disclosed is method for its manufacture, an array comprising two or more microelectrode probes and a microelectrode probe for incorporation into the array as well as method for the manufacture of the array.
Claims
1. A microelectrode probe for implantation by insertion into soft tissue, in particular nervous or endocrine tissue, comprising an electrically conducting core, the core comprising portions, centrally disposed in a rotationally symmetric envelope or sleeve of flexible polymer material and attached to the envelope or sleeve by a wall of flexible polymer material extending in a radial or angular direction in respect of the axis of rotation and separating the envelope or sleeve into a distal compartment and a proximal compartment; wherein the distal compartment comprises a matrix of first biocompatible material selected from one or more of carbohydrate material, proteinaceous material, other material, and wherein any such material is dissolvable or degradable in aqueous body fluid; wherein the proximal compartment comprises a matrix of second biocompatible material selected from one or more of carbohydrate material, proteinaceous material, other material, and wherein any such material is dissolvable or degradable in aqueous body fluid; wherein the core portion disposed in the proximal compartment extends proximally of the compartment; wherein the distal opening of the distal compartment is covered by a domed (spherical) cover or other cover narrowing in distal direction of flexible polymer material optionally disposed on or attached to a matrix of a third biocompatible material selected from one or more of carbohydrate material, proteinaceous material, other material, and wherein any such material is dissolvable or degradable in aqueous body fluid; wherein the envelope or sleeve has at least one distal opening and a proximal opening; and wherein the matrix is of a stiff material when dry.
2. The microelectrode probe of claim 1, wherein the third biocompatible material is or comprises gelatin.
3. The microelectrode probe of claim 1, wherein the core portion extending proximally of the proximal compartment comprises a core holder securable at a tissue different from that into which the probe is implanted, in particular osseous or connective tissue.
4. The microelectrode probe of claim 3, wherein the core holder is directly or indirectly attached to the second biocompatible material.
5. The microelectrode probe of claim 4, wherein the portion of the core disposed between the proximal end of the distal compartment and the core holder is of a length greater by 10%, in particular greater by 20% or 50% or 100% or more than the shortest distance between the proximal end of the distal compartment material and the core holder.
6. The microelectrode probe of claim 5, wherein the portion of the core disposed between the proximal end of the distal compartment and the core holder comprises any of spiral, zig-zag or meander-formed section.
7. The microelectrode probe of claim 1, embedded in a fourth matrix of fourth biocompatible material selected from carbohydrate material, proteinaceous material and other material, and wherein such material is dissolvable or degradable in aqueous body fluid.
8. The microelectrode probe of claim 3, wherein the core holder consists of or comprises a stiff material, further comprising a distal face and a proximal face, and wherein a proximal terminal section of the core portion extending proximally of the proximal compartment penetrates the core holder from the distal to the proximal face.
9. The microelectrode probe of claim 1, wherein the proximal compartment widens in a proximal direction in a linear or non-linear manner.
10. The microelectrode probe of claim 9, wherein the proximal compartment is of truncated conical form.
11. The microelectrode probe of claim 10, wherein a proximal portion of the wall of the proximal compartment is curved, in particular convex.
12. The microelectrode probe of claim 1, wherein the core comprises ultra-thin metallic wires, the thickness of each wire being from about 10 nm up to about 100 μm, preferably from about 10 nm up to about 1 μm.
13. The microelectrode probe of claim 3, wherein the core portion extending proximally of the proximal compartment is of a material different from that of the core portion disposed in the proximal and distal compartment.
14. The microelectrode probe of claim 1, wherein the wall of the distal compartment comprises three layers of flexible polymer material and that of the proximal compartment comprises two layers of flexible polymer material.
15. The microelectrode probe of claim 14, wherein the innermost layer of the distal compartment, the radially extending wall and the insulation layer on the core are integral.
16. The microelectrode probe of claim 1, wherein the domed cover and the layer of flexible polymer material comprised by the envelope or sleeve and a proximal extension thereof are integral.
17. The microelectrode probe of any claim 1, wherein the distal compartment comprises at least a biologically active substance.
18. The microelectrode probe of any claim 1, wherein the core portion extending proximally of the proximal compartment is of a material or of materials different from that or those of the portion disposed in the proximal and distal compartments.
19. A microelectrode probe device for incorporation into an array of microelectrode probes, the probe device comprising an electrically conducting core comprising a proximal opening and a distal opening, the core being disposed, in particular centrally disposed, in a rotationally symmetric envelope or sleeve of flexible polymer material and attached to the envelope or sleeve by a wall of flexible polymer material extending perpendicularly or angularly in respect of the axis of rotation and separating the envelope or sleeve into a distal compartment and a proximal compartment; wherein the proximal compartment comprises a stiff second matrix comprising or consisting of one or more of biocompatible carbohydrate material, biocompatible proteinaceous material, biocompatible material other than carbohydrate and proteinaceous material; wherein the distal compartment comprises a stiff first matrix comprising or consisting of one or more of biocompatible carbohydrate material, biocompatible proteinaceous material, biocompatible material other than carbohydrate and proteinaceous material; wherein a core portion disposed in the proximal compartment extends proximally of the compartment; wherein the distal compartment comprises one or more openings; wherein a matrix material is dissolvable or degradable in aqueous body fluid.
20. The microelectrode probe device of claim 19, wherein the distal opening of the distal compartment is covered by a domed cover or other cover narrowing in a distal direction, wherein the cover is of a flexible polymer material optionally supported by a third matrix of one or more of biocompatible carbohydrate material, biocompatible proteinaceous material, other biocompatible material, wherein the doomed cover or other cover narrowing in a distal direction or the lateral wall of the distal compartment comprises an opening or wherein they comprise a joint opening; wherein a matrix material is dissolvable or biodegradable in aqueous body fluid.
21. The microelectrode probe device of claim 20, wherein the wall of the distal compartment comprises three layers of flexible polymer material and wherein that of the proximal compartment comprises two layers of flexible polymer material.
22. The microelectrode probe device of claim 19, wherein the portion of the core extending proximally from the proximal compartment comprises any of spiral, zig-zag or meander-formed section.
23. The microelectrode probe device of claim 19, wherein the portion of the envelope or sleeve forming the distal department comprises two or more layers of which the innermost one is integral with the wall extending perpendicularly or angularly in respect of the axis of rotation and with the insulation layer on the core.
24. The microelectrode probe device of claim 19, wherein the core comprises ultra-thin metallic wires, the thickness of each wire being from about 10 nm up to about 100 μm, preferably from about 10 nm up to about 1 μm
25. The microelectrode probe device of claim 19, wherein the distal compartment comprises at least a biologically active substance.
26. An array of microelectrode probes comprising two or more microelectrode probe devices of claim 19 disposed in parallel or substantially in parallel and with their distal ends preferably disposed in a plane extending perpendicularly in respect of their axes, further comprising an array cover comprising or consisting of a stiff material; wherein proximal terminal sections of the cores extending proximally of the proximal compartments are attached to the array cover and are embedded, with the microelectrode probe devices by which they are comprised, in a common, rotationally symmetric, rigid array matrix of biocompatible material dissolvable or biodegradable in aqueous body fluid selected from one or more of carbohydrate material, proteinaceous material, material other than carbohydrate and proteinaceous material.
27. The array of claim 26, wherein the array matrix extends to a distal face of the array cover and is attached to that face.
28. The array of claim 26, wherein the diameter of the array matrix increases in a proximal direction starting at an axial plane dissecting a proximal compartment.
29. The array of claim 26, wherein proximal terminal sections of the cores penetrate the array cover and are accessible for electrical connection at a proximal face of the array cover or extend from that proximal face.
30. The array of claim 26 comprising, except for at an annular zone bordering the array cover or disposed in the vicinity of the array cover, a mantle of flexible polymer material covering and attached to the portion of the embedment of increasing diameter.
31. The array of claim 30, wherein the mantle is adhesively attached to the wall of a proximal compartment of a microelectrode probe device.
32. The array of claim 30, wherein two or more microelectrode probe devices are adhesively attached to each other at their envelope or sleeve walls.
33. The array of claim 26, comprising a stiff array shell enclosing all elements of the array disposed distally of the array cover; wherein the array shell comprises or consists of one or more of biocompatible carbohydrate material, biocompatible proteinaceous material, other biocompatible material dissolvable or degradable in aqueous body fluid.
34. The array of claim 33, wherein the array shell consists of or comprises gelatin.
35. A method of manufacture of the microelectrode probe of claim 1, comprising: providing a metallic wire or an electrically conducting wire of polymer material fastened at opposite sides of a frame, the wire comprising proximal and distal straight sections and an intermediate section, in particular an intermediate coiled, zig-zag or meandered section, extending between the straight sections; forming a first stiff matrix on a portion of the distal section of the wire; covering the first matrix and the portions of the wire not covered by the first matrix with first layer of flexible polymer material; covering the first layer on the portion of the wire extending proximally of the first matrix with a material capable of forming a stiff second matrix; covering the first layer and the second matrix with a second layer of flexible polymer material; cutting the metallic wire, the first and second layers, and the first matrix, near the distal end of the first matrix; optionally deposing a material capable of forming a third matrix on the distally facing face of the first matrix produced by cutting; covering the optionally third matrix and the second layer with a third layer of flexible polymer material; removing the second and third layer at a circumferential annular zone of the second matrix covering the portion of the wire extending from the first matrix in a proximal direction and comprising the intermediate wire section; forming an opening by removing a portion of the first, second and third layer, or alternatively (or additionally) forming an opening in the third layer capsuling the distal opening of the distal compartment; wherein a matrix material is selected from carbohydrate material, proteinaceous material and other material, wherein a material is biocompatible and dissolvable in aqueous body fluid, and is capable of forming a stiff matrix.
36. The method of claim 35, wherein the amount of second matrix applied to a given portion of the first layer of flexible polymer material increases in a proximal direction.
37. The method of claim 35, wherein all layers of flexible polymer material are constituted by one and the same material.
38. A method of manufacture of an array comprising two or more microelectrode probes of claim 19, comprising positioning the probes in parallel or substantially in parallel; optionally attaching their mantles to each other by an adhesive; embedding the probes in a stiff first array matrix having a proximal end and a distal end; covering a proximal portion of the array matrix extending from the proximal end thereof with a layer of flexible polymer material resistant to degradation by aqueous body fluid; removing an annular zone of said layer of flexible polymer material intermediate between the proximal and distal ends thereof; covering the layer of flexible polymer material and the annular zone with a second stiff array matrix; wherein the first and the second array matrices are selected, independently of each other, from one or more of biocompatible material selected from carbohydrate material, proteinaceous material and other material, and wherein the matrix material is dissolvable or degradable in aqueous body fluid.
39. The method of claim 38, wherein the probes are disposed with their distal ends in one plane.
40. The method of claim 38, comprising providing the array with a cover having a distal face and a proximal face, wherein the array matrices are adheringly abutting the distal face of the cover.
41. The method of claim 40, wherein the cover and a proximal portion of the second array matrix are of cylindrical form and centered in respect of a common rotational axis, and wherein the diameter of the cover is greater than the diameter of the cylindrical portion of the second array matrix.
42. The method of claim 38, comprising forming a distal terminal portion of the second array matrix in a tapering manner.
43. The method of claim 41, wherein a probe is disposed in parallel or substantially in parallel in respect of the array axis, such as with its probe axis disposed at an angle of less than 10°, in particular of less than 5° or 2° or 1° in respect of the array axis.
Description
SHORT DESCRIPTION OF THE FIGURES
[0047] The figures illustrate
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DESCRIPTION OF PREFERRED EMBODIMENTS
Example 1
[0068] Implantation and tissue environment principles.
[0069] Prior to implantation of a device according to the invention access to a desired position of the brain is provided by drilling a circular hole 8 in the skull (
[0070] In the next step a device of the invention, such as the microelectrode probe 10 of the invention of
Example 2
[0071] Manufacture of a microelectrode of the invention. For an understanding of the structure of a microelectrode probe of the invention and a microelectrode formed from it upon implantation the description of a process of its manufacture is helpful. Such a process is illustrated in
[0072] At start (
[0073] In a second step an intermediate portion of the long straight section 15 is covered by electrospinning under dry conditions, preferably at 10% humidity or less, with low-molecular carbohydrate, such as glucose, or peptide or a mixture thereof, to form a substantially cylindrical layer 18 attached to the long straight section 15 (
[0074] In a third step the blank portions of the metallic wire 15, 16, 17 and the surface of the carbohydrate layer 18 are covered with a layer 19 of an insulating polymer material such as Parylene C or Parylene M by pyrolysis and deposition in vacuo (
[0075] In a fourth step, a layer of gelatin 20 is applied, e.g. by spray coating or casting, on a portion of the wire 15, 16, 17 extending in a proximal direction from the proximal end of the carbohydrate layer covered with insulating polymer 19 to near the proximal end of the short straight terminal part 17 of the intermediate section (
[0076] In a fifth step, the entire proto-device is covered with a second layer 21 of electrically insulating polymer such as Parylene C (
[0077] In a sixth step, the result of which is illustrated in
[0078] In an optimal seventh step, a volume of e.g. gelatin 22, suitably in the form of a hemisphere 22 or other structure narrowing in a distal direction so as to form a distal end portion of the distal compartment after the addition of the layer in step eight is added to the face 22′ (
[0079] In an eight step, the entire proto-device 30 is covered by an additional layer 23 of an electrically insulating polymer such as Parylene C (
[0080] In two consecutive ninth and tenth steps, the sequence of which is interchangeable, the proto-device 30 (
[0081] The positioning and axial extent of the circumferential band may vary dependent on the types of tissues to be penetrated by the microelectrode probe.
[0082] The opening 24 trough polymer layers 19, 21, 23 may be made at any location such that the carbohydrate layer 18 surrounding the distal portion of the core 15 communicates with the exterior.
[0083] In a final step the proto microelectrode probe 30′ of
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[0085] Upon implantation dissolvable and, if present, biologically degradable material of the microelectrode probe 30″ is contacted by aqueous body fluid which can be of different composition depending on the tissue 34, 35, 36 from which it emanates.
[0086] The variety of the microelectrode probe of
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[0088] Upon further contact with aqueous body fluid the remaining dissolvable or degradable carbohydrate 18 and gelatinous 22, 27, 26 material of the microelectrode probe 30″a is dissolved in or degraded by aqueous body fluid, thereby forming a microelectrode 30″b of the invention disposed in situ (
Example 3
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[0091] The biocompatible material filling the proximal chamber 47 extends to the distal face of the cover 56. It optionally widens in proximal direction to form a truncated cone section 48. While the terminal part of the distal portion of the electrode core 41 extending from the distal end of the core 41 to the separating wall 43 is devoid of electrical insulation, the proximal part of the distal portion of the electrode core 41a extending proximally of the wall 43 and extensions of it or leads attached to it 41′, 41″ are all insulated. The flexible transverse wall 43 is of same or similar polymer material as the other chamber walls 44, 45, 50. The distal end of the electrode core 41 is disposed at about the same axial level as the window 49 through with it is capable of electrical communication with adjacent soft tissue upon transformation of the microelectrode probe 40 or 40′ into an implanted microelectrode (40″, 40′″;
[0092] Flexible polymer wall sections 51, 51′ of same polymer material as that of the wall 45 of the proximal chamber 47 extend in truncated-cone form between the proximal end of the proximal chamber 47 and the distal face of the cover 58, forming a truncated-cone chamber 48 enclosing a solid matrix of biocompatible material. The flexible polymer wall sections 51, 51′ of the truncated cone chamber 48 are separated from each other by an annular zone 42 of width z, at which the matrix of biocompatible material lacks protection by a polymer wall.
[0093] For reasons of clarity, the chambers or chamber sections 52, 46, 47, 48 filled with biocompatible material and the shell 53 of biocompatible material are shown in
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Example 4
[0095] Microelectrode array probe. The microelectrode array probe 60 illustrated in
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[0097] In the microelectrode array probe 60 of
[0098] In the radial section 7a of the microelectrode probe array 60 of
[0099] The modification 90 of the microelectrode probe array 60 of
TABLE-US-00001 Reference signs Letters a, a′, b, b′ directions of tissue dislocation α tilting angle of axis E w width of annular zone free of polymer cover C central axis E tilted central axis F cutting plane H annular zone devoid of polymer layers 21, 23 G circular zone devoid of polymer layers 19, 21, 23 D distal compartment O cover compartment P proximal compartment z width of annular zone free of polymer cover Numbers 1 skull bone 2 thin soft tissue layer 3 neural (brain) tissue 4 proximal compartment of sleeve 5 gelatin layer (3.sup.rd matrix) 6 distal core section, 6′ intermediate core section, 6″ proximal core section 7 cover 8 hole or bore in skull bone 9 distal compartment of sleeve 10 10: schematic figure of electrode probe; 10a: radial compartment wall 11 upper side of frame 11, 12, 13, 14 12 lower side of frame 13 left hand side of frame 14 right hand side of frame 15 long straight terminal (distal) section of wire 15, 16, 17 16 intermediate extendable section 17 short straight terminal (proximal) section 18 first matrix layer (cylindrical carbohydrate etc) layer 19 insulating layer of polymer material (first layer of polymer material) 20 second matrix layer (widening in a proximal direction) 21 second layer of polymer material; 21′ second insulating layer 22 hemisphere of gelatin, 22′ circular terminal face or distal opening of the distal compartment (3.sup.rd matrix) 23 third layer of polymer material′ 24 hole or window in polymer layers 1-3 25 annular zone lacking polymer layers 2, 3 of height H 26 proximal zone protected by polymer layers 2, 3 27 gelatin layer (4.sup.th matrix) 28 stiff cover 29 aqueous layer formed from gelatin layer 27 30 proto microelectrode probe, 30′, 30″ microelectrode probe, 30″a microelectrode probe during disintegration of gelatin layer 27; 30″b microelectrode formed in situ 31 skull bone 32 first (proximal) tissue border 33 second (distal) tissue border 34 proximal soft tissue layer 35 intermediate soft tissue layer 36 distal soft tissue layer 37 solution of matrix 26 in aqueous body fluid originating from proximal layer 34 38 solution of matrix 26 in aqueous body fluid originating from intermediate layer 35 39 solution of matrix 18 in aqueous body fluid originating from distal layer 36 40 microelectrode probe 41 electrode core, distal, not electrically insulated portion; 41a proximal, electrically insulated portion; 41′ flexible electrical lead; 41″ flexible electrical lead extension 42 border of matrix section not covered by flexible polymer layer 43 compartment separating wall 44 wall of distal chamber 46 45 wall of distal section of proximal chamber 47 46 proximal section of distal chamber 47 distal section of proximal chamber 48 distal section of truncated cone portion of proximal chamber 49 window 50 wall of domed distal terminal section 52 of distal chamber 51 wall of distal section of truncated cone section of proximal chamber; 51′ wall of proximal portion of truncated section of proximal chamber 52 distal domed section of distal chamber 53 gelatin shell 54 proximal section of distal chamber filled with aqueous body fluid 55 distal portion of proximal chamber filled with aqueous body fluid; 55′ proximal portion of proximal chamber filled with aqueous body fluid 56 cover 57 distal section of truncated cone portion of proximal chamber filled with aqueous body fluid 58 cover bore 59 proximal section of truncated cone portion of proximal chamber filled with aqueous body fluid 60 array of four microelectrode probes 61 first microelectrode probe 62 first electrode core, distal non-insulated portion; 62a proximal insulated portion 63 second microelectrode probe 64 second electrode core, distal non-insulated portion; 64a proximal insulated portion 65 third microelectrode probe 66 third electrode core, distal non-insulated portion; 66a proximal insulated portion 67 fourth microelectrode probe 68 fourth electrode core, distal non-insulated portion; 68a proximal insulated portion 69 array matrix 70 array casing 71 first microcontact 72 first flexible lead 73 second microcontact 74 second flexible lead 75 third microcontact 76 third flexible lead 77 fourth microcontact 78 fourth flexible lead 79 second array matrix 80 array compartment, distal portion; 80′ proximal portion 81 radial wall of first microelectrode probe 82 matrix of proximal compartment of first microelectrode probe 83 radial wall of second microelectrode probe 84 matrix of proximal compartment of second microelectrode probe 85 radial wall of third microelectrode probe 86 matrix of proximal compartment of third microelectrode probe 87 radial wall of fourth microelectrode probe 88 matrix of proximal compartment of fourth microelectrode probe 89 compartment of fourth microelectrode probe 90 variety of array 60, same numbering as at array 60, marked with ′ 91 distal border of distal section 99 of mantle 99, 99′ 92 mantle of proximal compartment of first microelectrode probe 93 glue attaching proximal mantles of first and fourth microelectrode probes 93′, 93″, 93″′ glue attaching mantles of probes 1, 2; 2, 3; 3, 4 94 mantle of proximal compartment of second microelectrode probe 95 — 96 mantle of proximal compartment of third microelectrode probe 97 glue point of walls 98′, 99 98 mantle of proximal compartment of fourth microelectrode probe distal wall portion of truncated cone mantle; 99′ proximal wall section 83a rounded distal tip