Surgical Implant For Repairing A Defect In Spinal Dura Mater
20220110735 · 2022-04-14
Assignee
Inventors
Cpc classification
A61B17/0057
HUMAN NECESSITIES
A61F2/0063
HUMAN NECESSITIES
A61B2017/00606
HUMAN NECESSITIES
International classification
A61F2/00
HUMAN NECESSITIES
Abstract
A surgical implant for repairing a defect. The implant has a first layer and a second layer. Each layer is flexible and planar. The first layer has an inner portion remote from a periphery, and an outer portion between the periphery and the inner portion. The second layer has an inner portion remote from a periphery, and an outer portion between the periphery and the inner portion. A bottom surface of the first layer near the inner portion thereof is connected to top surface of the second layer near the inner portion thereof so that the inner portion of the top layer is fixed relative to the inner portion of the second layer and the outer portion of the first layer is moveable relative to the outer portion of the second layer.
Claims
1. A surgical implant for repairing a defect, the implant comprising: a first layer having a top surface and a bottom surface, the first layer being flexible and planar, the first layer having an edge extending between the top surface of the first layer and the bottom surface of the first layer about a periphery of the first layer, the first layer having an inner portion remote from the periphery of the first layer, the first layer having an outer portion between the periphery of the first layer and the inner portion of the first layer; a second layer having a top surface and a bottom surface, the second layer being flexible and planar, the second layer having an edge extending between the top surface of the second layer and the bottom surface of the second layer about a periphery of the second layer, the second layer having an inner portion remote from the periphery of the second layer, the second layer having an outer portion between the periphery of the second layer and the inner portion of the second layer; wherein the bottom surface of the first layer proximate to the inner portion thereof is connected to the top surface of the second layer proximate to the inner portion thereof so that the inner portion of the top layer is fixed relative to the inner portion of the second layer and the outer portion of the first layer is moveable relative to the outer portion of the second layer.
2. The surgical implant of claim 1, wherein the first layer comprises a collagen-based graft material, and wherein the second layer comprises a collagen-based draft material.
3. The surgical implant of claim 2, wherein an area of the connection between the bottom surface of the first layer and the top surface of the second layer is less than or equal to an area of the defect.
4. The surgical implant of claim 3, wherein the defect in a spinal dura matter; wherein the bottom surface of the first layer proximate to the outer portion thereof is adjacent to an outer surface of the spinal dura mater proximate to the defect therein when the surgical implant is received in the defect, wherein the top surface of the second layer proximate to the outer portion thereof is adjacent to an inner surface of the spinal dura mater proximate to the defect therein when the surgical implant is received in the defect.
5. The surgical implant of claim 4, wherein the edge of the second layer extends at least to the edge of the first layer when the surgical implant is received in the defect in the spinal dura mater so that the outer portion of the second layer inhibits a damage to arachnoid mater below the dura mater resulting from a suturing of the outer portion of the first layer and the dura mater.
6. The surgical implant of claim 5, wherein outer portion of the first layer of the implant is fixed relative to the spinal dura mater with a suture between the outer portion of the first layer and the spinal dura mater proximate to the defect.
7. The surgical implant of claim 5, wherein the second layer is biasable between a retracted position and an extended position, wherein in the retracted position the edge of the second layer about the periphery thereof is drawn together under the inner portion of the second layer thereby facilitating receipt of the second layer through the defect, wherein in the extended position the second layer extends in a plane that is generally parallel to the defect.
8. The surgical implant of claim 7, further comprising: a surgical thread received in the outer portion of the second layer about the periphery thereof; wherein when the second layer is in the retracted position, the surgical thread is tensioned to maintain the second layer in the retracted state; wherein the second layer is biasable to the extended position when the tension is released from the surgical thread.
9. The surgical implant of claim 8, wherein the surgical thread is dissolvable in the body after implantation thereof.
10. The surgical implant of claim 3, further comprising: a third layer having a top surface and a bottom surface, the third layer being flexible and planar, the third layer being disposed between the first layer and the second layer, the third layer forming at least in part the connection between the first layer and the second layer.
11. A method for repairing a defect in a mammal, the method comprising the steps of: applying a surgical implant to the defect, wherein the surgical implant comprises: a first layer having a top surface and a bottom surface, the first layer being flexible and planar, the first layer having an edge extending between the top surface of the first layer and the bottom surface of the first layer about a periphery of the first layer, the first layer having an inner portion remote from the periphery of the first layer, the first layer having an outer portion between the periphery of the first layer and the inner portion of the first layer; a second layer having a top surface and a bottom surface, the second layer being flexible and planar, the second layer having an edge extending between the top surface of the second layer and the bottom surface of the second layer about a periphery of the second layer, the second layer having an inner portion remote from the periphery of the second layer, the second layer having an outer portion between the periphery of the second layer and the inner portion of the second layer; wherein the bottom surface of the first layer proximate to the inner portion thereof is connected to the top surface of the second layer proximate to the inner portion thereof so that the inner portion of the top layer is fixed relative to the inner portion of the second layer and the outer portion of the first layer is moveable relative to the outer portion of the second layer.
12. The method of claim 11, wherein the first layer comprises a collagen-based graft material, and wherein the second layer comprises a collagen-based graft material.
13. The method of claim 12, wherein the defect is in a spinal dura mater of the mammal; wherein the defect in the spinal dura mater has a defect area, wherein an area of the connection between the bottom surface of the first layer and the top surface of the second layer is less than or equal to the defect area.
14. The method of claim 13, wherein the bottom surface of the first layer proximate to the outer portion thereof is adjacent to an outer surface of the spinal dura mater proximate to the defect therein when the implant is received in the defect, wherein the top surface of the second layer proximate to the outer portion thereof is adjacent to an inner surface of the spinal dura mater proximate to the defect therein when the implant is received in the defect.
15. The method of claim 14 further comprising the step of: suturing the outer portion of the first layer of the implant to the spinal dura mater proximate to the defect.
16. The method of claim 15, wherein the edge of the second layer extends at least to the edge of the first layer when the surgical implant is received in the defect in the spinal dura mater so that the outer portion of the second layer inhibits a damage to an arachnoid mater below the dura mater resulting from a suturing of the outer portion of the first layer and the dura mater.
17. The method of 16, wherein the second layer is biasable between a retracted position and an extended position, wherein in the retracted position the edge of the second layer about the periphery thereof is drawn together under the inner portion of the second layer thereby facilitating receipt of the second layer through the defect in the spinal dura mater, wherein in the extended position the second layer extends in a plane that is generally parallel to the surface of the dura mater.
18. The method of claim 17, further comprising the step of releasing a surgical thread received in the outer portion of the second layer about the periphery thereof; wherein the releasing of the surgical thread causes the second layer to bias from the retracted position to the extended position.
19. The method of claim 18, wherein the surgical thread is dissolvable in the body after implantation thereof.
20. The method of claim 19, wherein the implant further comprises: a third layer having a top surface and a bottom surface, the third layer being flexible and planar, the third layer being disposed between the first layer and the second layer, the third layer forming at least in part the connection between the first layer and the second layer.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0053] The present teachings are described more fully hereinafter with reference to the accompanying drawings. The following description is presented for illustrative purposes only and the present teachings should not be limited to these embodiments.
[0054] In compliance with the statute, the present teachings have been described in language more or less specific as to structural and methodical features. It is to be understood, however, that the present teachings are not limited to the specific features shown and described, since the systems and methods herein disclosed comprise preferred forms of putting the present teachings into effect.
[0055] For purposes of explanation and not limitation, specific details are set forth such as particular architectures, interfaces, techniques, etc. in order to provide a thorough understanding. In other instances, detailed descriptions of well-known devices, circuits, and methods are omitted so as not to obscure the description with unnecessary detail.
[0056] Generally, all terms used in the claims are to be interpreted according to their ordinary meaning in the technical field, unless explicitly defined otherwise herein. All references to a/an/the element, apparatus, component, means, step, etc. are to be interpreted openly as referring to at least one instance of the element, apparatus, component, means, step, etc., unless explicitly stated otherwise. The steps of any method disclosed herein do not have to be performed in the exact order disclosed, unless explicitly stated. The use of “first”, ‘second,’ etc. for different features/components of the present disclosure are only intended to distinguish the features/components from other similar features/components and not to impart any order or hierarchy to the features/components.
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[0059] The first layer 220 has a top surface 222 and a bottom surface 224. The first layer 220 is flexible. The first layer 220 extends in a plane. The first layer 220 has an edge 226 between the top surface 222 and the bottom surface 224. The edge 226 extends along a periphery 230 of the first layer 220. In reference to
[0060] The first layer 220 has an inner portion remote from the periphery 230 of the first layer. The inner portion and area thereof may vary in different embodiments of the present invention. In reference to the embodiment shown in
[0061] The second layer 240 has a top surface 242 and a bottom surface 244. The second layer 240 is flexible. The second layer 240 extends in a plane. The second layer 240 has an edge 246 between the top surface 242 and the bottom surface 244. The edge 246 extends along a periphery 250 of the second layer 240. In reference to
[0062] The second layer 240 has an inner portion remote from the periphery 250 of the second layer. The inner portion and area thereof may vary in different embodiments of the present invention. The second layer 240 has an outer portion between the periphery 250 of the second layer 240 and the inner portion of the second layer. In some embodiments, the outer portion defines an elliptical annulus in the plane of the second layer 220, wherein the outer extent of the annulus is the periphery 250. The inner area of the annulus is the inner portion of the second layer 220.
[0063] The bottom surface 224 of the first layer 220 proximate to the inner portion thereof is connected to the top surface 242 of the second layer 240 proximate to the inner portion thereof so that the inner portion of the first layer is fixed relative to the inner portion of the second layer and the outer portion of the first layer is moveable relative to the outer portion of the second layer. In the embodiment disclosed in
[0064] In reference to
[0065] Each layer may be made of a different material, each with different tissue or material properties (such as density, flexibility, or porosity), or each layer may be imbued or impregnated with different substances to perform the different tasks of healing innate to the different environments on the inside and outside of the target repaired tissue. In addition, the inner and outer layers may or may not be identical in size, shape, or thickness.
[0066] Numerous materials are known for forming the layers. A selected material should restore the continuity of the dura mater, prevents CSF leaks while minimizing infection, facilitates suturing, mimics the compliance of natural dura, and minimizes local tissue inflammation and encourages the infiltration of cells and vasculature to reconstruct native dura without inducing fibrosis or adhesions. Examples include, but are not limited to, autograft, allograft, xenograft, and non-biologic synthetic materials. Although dural substitutes such as autologous pericranium, bovine pericardium, cadaveric dura, autologous fascia lata, muscle have been widely used in cranial surgery, spine surgery generally has relied on using animal-derived or synthetic substitutes. Some examples include, but are not limited to, the following: Durasis, DuraGen or DuraMatrix, Durepair, DuraGuard, Alloderm, Preclude, and Neuro-Patch. Furthermore, Surgicel is sometimes used to augment some dural repairs.
[0067] The layer material comprises collagen-based xenografts, namely DuraGen, DuraMatrix, and Durepair. DuraGen (Integra Neuroscience, Plainsboro, N.J.) and DuraMatrix (Stryker, Kalamazoo, Mich.) are synthetic substitutes consisting of type I collagen matrix made from bovine achilles tendon. DuraGen has 20% more conformability than DuraMatrix while DuraMatrix has a 50 times lower liquid permeability rate than DuraGen. DuraGen is perhaps now the most widely used dural substitute for spinal surgeries. DuraGen's porosity allows platelets to infiltrate the matrix and promote fibrin clot formation as well as fibroblasts to enter and lay down natural collagen fibers thus preventing CSF leakage and initiate the dural repair process. In humans, implanted DuraGen was completely resorbed within 1 year (often much earlier) and replaced by the host's collagen derived from infiltrating fibroblasts. It should be understood to a person of ordinary skill in the art the present invention is not limited in this regard and that other biocompatible materials used in accordance with the present invention. It should also be understood that additional materials or layers may be added to the surgical implant to increase the durability or stiffness of the product, as may be required.
[0068] Examples of techniques for physically joining the layer 220, 240, 260 include pressing, heating, such as in an oven, with or without a vacuum, exposing the material to heating elements or heated air, or ultrasonically spot welding. The layers may be joined during processing of the collagen material. In some embodiments of the present invention, the layers may be joined using suture. In this manner, the layered implant may be prepared by a surgeon. In some embodiments of the present invention, the surgical implant is formed from a uniform layer of product, such as collagen, which is then subjected to an incision along the periphery, thereby defining the respective sections, namely the layers, of the surgical implant. In some embodiments of the present invention, the inner portions of the layers are connected with an adhesive or sealant. It should be understood that any known method of adhering the layers in accordance with the disclosure may be used and that the present invention is not limited in this regard.
[0069] In reference to
[0070] The first layer 320 has an inner portion 323 remote from the periphery 330 of the first layer. The inner portion and area thereof may vary in different embodiments of the present invention. The first layer 320 has an outer portion 325 between the periphery 330 of the first layer 320 and the inner portion 323 of the first layer. In some embodiments, the outer portion 325 defines an elliptical annulus in the plane of the first layer 320, wherein the outer extent of the annulus is the periphery 330. The inner area of the annulus is the inner portion 323 of the first layer 320.
[0071] The second layer 340 has a top surface 342 and a bottom surface 344. The second layer 340 is flexible. The second layer 340 extends in a plane. The second layer 340 has an edge 346 between the top surface 342 and the bottom surface 344. The edge 346 extends along a periphery 350 of the second layer 340. In reference to
[0072] The second layer 340 has an inner portion remote from the periphery 350 of the second layer. The inner portion and area thereof may vary in different embodiments of the present invention. The second layer 340 has an outer portion between the periphery 350 of the second layer 340 and the inner portion of the second layer. In some embodiments, the outer portion defines an elliptical annulus in the plane of the second layer 320, wherein the outer extent of the annulus is the periphery 350. The inner area of the annulus is the inner portion of the second layer 320.
[0073] The bottom surface 324 of the first layer 320 proximate to the inner portion thereof is connected to the top surface 342 of the second layer 340 proximate to the inner portion thereof so that the inner portion of the first layer is fixed relative to the inner portion of the second layer and the outer portion of the first layer is moveable relative to the outer portion of the second layer. In the embodiment disclosed in
[0074] In reference to
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[0076] In one embodiment of the present invention, the second layer 220 includes a plurality of holes 261 in the outer portion thereof. The holes 261 extend along the periphery of the second layer 240. A surgical thread 260 is received through the holes 261 so that the length of surgical thread 260 extends along the periphery of the surgical implant. In some embodiments of the present invention, the surgical thread is dissolvable. In this manner, the second layer 240 is biasable between a retracted position and an extended position. In the retracted position, shown partially in
[0077] Holes 161 may be through the entire layer 3 or only a starter hole to guide a suture or other device through the holes. In some objects of the invention the holes may not be in place until after a suture, needle, or other object has passed through the second layer. The holes 161 may be scattered along the perimeter of the second layer 240. In one object of the invention, each hole may be the same length away from the edge of second layer 240. In another object, the holes may be scattered more at random through the second layer. In one object of the invention the holes 161 are used to cinch the second layer 240 as described above.
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[0079] In the embodiment disclosed, the area of the connection between the top layer and the bottom layer, is less than the area of the defect in the tissue. By retracting the second layer 240 in this manner, the present invention enables the second layer, having a great area in the defect, to be received through the aperture defined by the defect. After the second layer 240 is received below the defect 30, the second layer is biased to the extended state by releasing tension on the surgical thread. In reference to
[0080] As would be understood by one skilled in the art, the amount the perimeter that is able to be cinched will depend on the structural integrity of the material is made of as well as the distance the holes are from the edge of bottom layer, as well as the tension applied.
[0081] In reference to
[0082] In reference to
[0083] The suture keeps the surgical implant 200 in place so the dura or vessel can heal over the patch. In one object of the invention, the implant may be made of collagen such that blood and plasma can adhere to the collagen matrix. In some embodiments of the present invention, in about 6-8 weeks the collagen matrix will be resorbed and integrated to the tissue. This forms a successful graft repairing the defect.
[0084] The sutures are looped through the first layer 220 and through the dura. In one embodiment of the invention a sticky, glue or sealant may be applied, or some texture that promotes otherwise adherence to the dura or hearing. In such an embodiment, the bottom layer 3 may cause resistance to the removal of the dural patch, as it has expanded to a perimeter beyond the perimeter of the wound.
[0085] The present invention may use any suture material known in the art. Four examples that are used by spine surgeons to repair dura are Nurolon° (Ethicon, Inc., Sommerville, N.J.), Prolene° (Ethicon, Inc., Sommerville, N.J.), Gore-Tex® (W. L. Gore & Associates, Inc., Flagstaff, Ariz.) and Silk. Nurolon is a non-absorbable, braided suture composed of the long-chain aliphatic polymer of Nylon 6 or Nylon 6,6. It is noted to have 81% tensile strength at 1 year, 72% at 2 years, and 66% at 11 years and elicits minimal acute inflammatory reaction. Prolene is a non-absorbable monofilament suture composed of an isotactic crystalline stereoisomer of polypropylene, a synthetic linear polyolefin. This material does not adhere to tissues, is biologically inert, and elicits minimal tissue reaction and maintains tensile strength for up to 2 years. Gore-Tex suture is a microporous, non-absorbable monofilament made of expanded polytetrafluoroethylene (ePTFE) and its unique structure allows the attachment of needles that approximate the diameter of the thread and is therefore thought to fill the entire needle hole, thus reducing CSF leak at the suture site. Finally, silk suture is made of raw silk spun by silkworms and, although classified as non-absorbable, silk suture becomes absorbed by proteolysis and is often undetectable in the wound site by 2 years. Although several examples are provided here, the present disclosure is not limited in this regard. The described examples may also be used to bias the second layer of the surgical implant.
[0086] The present disclosure describes aspects of the invention with reference to the exemplary embodiments illustrated in the drawings; however, aspects of the invention are not limited to the exemplary embodiments illustrated in the drawings. It will be apparent to those of ordinary skill in the art that aspects of the invention include many more embodiments. Accordingly, aspects of the invention are not to be restricted in light of the exemplary embodiments illustrated in the drawings. It will also be apparent to those of ordinary skill in the art that variations and modifications can be made without departing from the true scope of the present disclosure. For example, in some instances, one or more features disclosed in connection with one embodiment can be used alone or in combination with one or more features of one or more other embodiments.