Semiconductor module, electronic device, and printed wiring board
11309235 · 2022-04-19
Assignee
Inventors
Cpc classification
H01L23/49816
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/17151
ELECTRICITY
H01L2224/131
ELECTRICITY
H01L23/49811
ELECTRICITY
H01L23/3128
ELECTRICITY
H01L23/49833
ELECTRICITY
H01L2924/00014
ELECTRICITY
H01L2224/16237
ELECTRICITY
International classification
Abstract
A semiconductor module includes a printed wiring board and a semiconductor device. The printed wiring board includes a plurality of lands bonded to the semiconductor device via solder, and a solder resist. The plurality of lands includes a first land positioned in a vicinity of an outer edge of the insulating substrate and including a first edge portion, a second edge portion, a third edge portion, and a fourth edge portion. The first edge portion and the second edge portion are configured not to overlap with the solder resist and the third edge portion and the fourth edge portion are configured to overlap with the solder resist.
Claims
1. A semiconductor module comprising: a printed wiring board; and a semiconductor device mounted on the printed wiring board, the printed wiring board comprising: an insulating substrate; a first land disposed on a main surface of the insulating substrate and bonded to the semiconductor device via solder; and a second land disposed on the main surface of the insulating substrate and bonded to the semiconductor device via solder; a solder resist disposed on the main surface of the insulating substrate and configured to cover one portion of each of the first land and the second land, wherein the first land comprises a first edge portion, a second edge portion, a third edge portion, and a fourth edge portion, wherein in a first direction, the first edge portion is positioned at one edge of the first land and the second edge portion is positioned at another edge of the first land, in the plan view, wherein in a second direction orthogonal to the first direction, the third edge portion is positioned at one edge of the first land and the fourth edge portion is positioned at another edge of the first land, in the plan view, and wherein in the plan view, the first edge portion and the second edge portion are configured not to overlap with the solder resist and the third edge portion and the fourth edge portion are configured to overlap with the solder resist, wherein the second land is positioned inside with respect to the first land, in the plan view, and wherein in the plan view, an area of a surface of the first land that does not overlap with the solder resist is larger than an area of a surface of the second land that does not overlap with the solder resist.
2. The semiconductor module according to claim 1, wherein the first land is positioned closer to an outer edge of the insulating substrate than the second land.
3. The semiconductor module according to claim 2, wherein in the plan view, the semiconductor device is rectangular and the first land is positioned in a vicinity of a corner portion of the semiconductor device.
4. The semiconductor module according to claim 3, wherein in the plan view, the first direction extends along a straight line passing through two opposite corners of the semiconductor device.
5. The semiconductor module according to claim 2, wherein, in the plan view, the first direction extends along a straight line passing through the first land and a center of the semiconductor device.
6. The semiconductor module according to claim 1, wherein the first land comprises a land body, a first projecting portion, and a second projecting portion, wherein the first projecting portion comprises the third edge portion and extends from the land body in the second direction, and wherein the second projecting portion comprises the fourth edge portion and extends from the land body in the second direction.
7. The semiconductor module according to claim 6, wherein in the plan view, the first projecting portion and the second projecting portion are positioned farther from the center of the semiconductor device than a center of the land body in the first direction.
8. The semiconductor module according to claim 6, wherein in the plan view, the land body is formed so as to widen toward a direction extending away from the center of the semiconductor device in the first direction.
9. The semiconductor module according to claim 1, wherein the semiconductor device comprises a third land bonded to the first land via solder, and wherein in the plan view, a center of the first land is positioned farther from the center of the semiconductor device than a center of the third land in the first direction.
10. The semiconductor module according to claim 1, wherein the first land is a dummy terminal.
11. An electronic device comprising: a housing; and the semiconductor module according to claim 1, wherein the semiconductor module is disposed in the housing.
12. A printed wiring board on which a semiconductor device is mounted, the printed wiring board comprising: an insulating substrate; a first land disposed on a main surface of the insulating substrate and bonded to the semiconductor device via solder; a second land disposed on the main surface of the insulating substrate and bonded to the semiconductor device via solder; and a solder resist disposed on the main surface of the insulating substrate and configured to cover one portion of each of the first lands and the second land, wherein the first land comprises a first edge portion, a second edge portion, a third edge portion, and a fourth edge portion, wherein in a first direction passing through the first edge portion and a center of a mounting area in which the semiconductor device is mounted, the first edge portion is positioned at one edge of the first land and the second edge portion is positioned at another edge of the first land, in the plan view, wherein in a second direction orthogonal to the first direction, the third edge portion is positioned at one edge of the first land and the fourth edge portion is positioned at another edge of the first land, in the plan view, wherein in the plan view, the first edge portion and the second edge portion are configured not to overlap with the solder resist and the third edge portion and the fourth edge portion are configured to overlap with the solder resist, wherein the second land is positioned inside with respect to the first land, in the plan view, and wherein in the plan view, an area of a surface of the first land that does not overlap with the solder resist is larger than an area of a surface of the second land that does not overlap with the solder resist.
13. A semiconductor module comprising: a printed wiring board; and a semiconductor device mounted on the printed wiring board, the printed wiring board comprising: an insulating substrate; a first land disposed on a main surface of the insulating substrate and bonded to the semiconductor device via solder; a second land disposed on a main surface of the insulating substrate and bonded to the semiconductor device via solder; and a solder resist disposed on the main surface of the insulating substrate and configured to cover one portion of each of the first land and the second land, wherein the first land comprises a first edge portion, a second edge portion, a third edge portion, and a fourth edge portion, wherein in a first direction, the first edge portion is positioned at one edge of the first land and the second portion is positioned at another edge of the first land, in the plan view, wherein in a second direction orthogonal to the first direction, the third edge portion is positioned at one edge of the first land and the fourth edge portion is positioned at another edge of the first land, in the plan view, wherein in the plan view, the first edge portion and the second edge portion are configured not to overlap with the solder resist and the third edge portion and the fourth edge portion are configured to overlap with the solder resist, and wherein the first land comprises a land body and the first land comprises at least one of a first projecting portion and a second projecting portion.
14. The semiconductor module according to claim 13, wherein the second land is positioned inside with respect to the first land, in the plan view, and wherein in the plan view, an area of a surface of the first land that does not overlap with the solder resist is larger than an area of a surface of the second land that does not overlap with the solder resist.
15. An electronic device, comprising: a housing; and the semiconductor module according to claim 13, wherein the semiconductor module is disposed in the housing.
16. The semiconductor module according to claim 13, wherein the first land comprises the land body, the first projecting portion, and the second projecting portion, wherein the first projecting portion comprises the third edge portion and extends from the land body in the second direction, and wherein the second projecting portion comprises the fourth edge portion and extends from the land body in the second direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF THE EMBODIMENTS
First Embodiment
(21) Hereinafter, some embodiments of the present invention will be described in detail with reference to the accompanying drawings.
(22) The sensor module 900 includes an image sensor 700 that is an image pickup element, and a printed wiring board 800. The image sensor 700 is mounted on the printed wiring board 800. The image sensor 700 may be a complementary metal oxide semiconductor (CMOS) image sensor or a charge coupled device (CCD) image sensor. The image sensor 700 has a function that converts the light having passed through the lens unit 602, to an electric signal.
(23) The processing module 300 includes a semiconductor device 100 and a printed wiring board 200. The semiconductor device 100 is mounted on the printed wiring board 200. The printed wiring board 200 is a rigid board. The semiconductor device 100 may be a digital signal processor; and has a function to receive an electrical signal from the image sensor 700, correct the electrical signal, and create image data.
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(25) The semiconductor device 100 is an area-array semiconductor package. In the first embodiment, the semiconductor device 100 is a ball grid array (BGA) semiconductor package. Note that the semiconductor device 100 may be a land grid array (LGA) semiconductor package. The semiconductor device 100 includes a semiconductor element 101 and a package substrate 102. The package substrate 102 is a rigid substrate.
(26) The semiconductor element 101 is mounted on the package substrate 102. The package substrate 102 includes an insulating substrate 120. The insulating substrate 120 has a main surface 121, and a main surface 122 opposite to the main surface 121. The material of the insulating substrate 120 may be ceramic such as alumina. The semiconductor element 101 may be a semiconductor chip, and is mounted on the main surface 121 of the insulating substrate 120 so as to face upward or downward. In the first embodiment, the semiconductor element 101 is mounted on the insulating substrate 120 so as to face downward. On the main surface 121 of the insulating substrate 120, a sealing resin 106 is formed for hermetically covering the semiconductor element 101. The package substrate 102 also includes a plurality of lands 130 disposed on the main surface 122 of the insulating substrate 120. The plurality of lands 130 are arranged in a checked pattern, that is, in a matrix. Note that the plurality of lands 130 may be arranged in a different pattern, such as in a staggered pattern. The lands 130 are terminals made of a metal material, such as copper or gold, that are electrically conductive; and each of the lands 130 serves as a signal terminal, a power terminal, a ground terminal, or a dummy terminal, for example. When viewed from the Z direction, the lands 130 are circular. On the main surface 122, a solder resist 108 is formed. The solder resist 108 is a film made of a solder resist material. One portion of each of the plurality of lands 130 is exposed by an opening formed in the solder resist 108. Each of the lands 130 may be a solder mask defined (SMD) land or a non-solder mask defined (NSMD) land, but preferably, is an SMD land. In the first embodiment, each of the lands 130 is an SMD land. Thus, the whole of the outer circumferential edge of each of the lands 130 is covered with the solder resist 108. Another portion of each of the lands 130, used for solder bonding, is exposed by an opening formed in the solder resist 108. The opening is circular in a plan view. Note that a heatsink may be disposed on a top surface of the semiconductor element 101 although not illustrated.
(27) The printed wiring board 200 includes an insulating substrate 220. The insulating substrate 220 has a main surface 221, and a main surface 222 opposite to the main surface 221. Note that the Z direction is perpendicular to the main surfaces 121 and 122 of the insulating substrate 120, and to the main surfaces 221 and 222 of the insulating substrate 220. The printed wiring board 200 also includes a plurality of lands 230 disposed on the main surface 221 of the insulating substrate 220 and having the same number as that of the lands 130. The plurality of lands 230 are arranged in the same pattern as that of the plurality of lands 130. The lands 230 are terminals made of a metal material, such as copper or gold, that are electrically conductive; and each of the lands 230 serves as a signal terminal, a power terminal, a ground terminal, or a dummy terminal, for example. The material of the insulating substrate 220 is an insulating material, such as epoxy resin.
(28) The printed wiring board 200 includes a solder resist 208. The solder resist 208 is a film made of a solder resist material. The solder resist 208 is formed on the main surface 221. One portion of each of the plurality of lands 230 is covered with the solder resist 208. Another portion of each of the lands 230, used for solder bonding, is exposed by an opening formed in the solder resist 208.
(29) In
(30) The mounting area R100 is an area obtained when the semiconductor device 100 mounted on the printed wiring board 200 is projected onto the printed wiring board 200 in the Z direction. Thus, when viewed from the Z direction, the mounting area R100 has the same shape and size as those of the semiconductor device 100. Thus, when viewed from the Z direction, the mounting area R100 has the same rectangular shape as that of the semiconductor device 100.
(31) A land 130 and a corresponding land 230 face each other in the Z direction, and are bonded to each other via a corresponding solder bonding portion 190 of
(32) As illustrated in
(33) As illustrated in
(34) As illustrated in
(35) The solder bonding portion 190.sub.11, which is positioned closer to the corner portion of the semiconductor device 100 than any other solder bonding portions, is required to have a bonding strength higher than that of the solder bonding portion 190.sub.2. Thus, for ensuring the bonding strength of the solder bonding portion 190.sub.11, the volume of the solder bonding portion 190.sub.11 is larger than that of the solder bonding portion 190.sub.2. In addition, as illustrated in
(36) The digital camera 600 illustrated in
(37) To prevent the peeling of the lands 230.sub.11 caused by the impact of drop, the lands 230.sub.11 might be SMD lands. That is, the whole of the outer circumferential edge of each of the lands 230.sub.11 might be covered with the solder resist 208. However, the present inventors have found out that if the lands 230.sub.11 are simple SMD lands, the SMD lands will cause the following problem.
(38) When a user uses the digital camera 600, the semiconductor device 100 operates and generates heat. When the semiconductor device 100 generates heat, the semiconductor device 100 expands in accordance with its coefficient of linear expansion. As a result, thermal stress is produced especially in solder bonding portions (of the plurality of solder bonding portions 190) that bond the lands 130.sub.1 and the lands 230.sub.1. In
(39) If the lands 230.sub.11 are simple SMD lands, a solder bonding portion 190.sub.11 that is in contact with a land 230.sub.11 is also in contact with an edge of a wall of the solder resist 208. The wall of the solder resist 208 defines an opening that exposes the land 230.sub.11. The present inventors have found out that after the semiconductor device 100 repeatedly expands and contracts, due to heating and cooling, in the A1 direction, the solder bonding portion 190.sub.11 starts to peel off or fracture at a portion of the solder bonding portion 190.sub.11 that is in contact with an edge portion of the edge of the wall (that defines an opening). The edge portion of the edge of the wall is formed in the A1 direction.
(40) In the first embodiment, one portion of each of the lands 230.sub.11 is covered with the solder resist 208 differently from other lands of the plurality of lands 230.
(41) The other lands, such as the lands 230.sub.2, are SMD lands. Thus, the whole of the outer circumferential edge of each of the lands 230.sub.2 is covered with the solder resist 208. In
(42) The lands other than the lands 230.sub.11 are circular when viewed from the Z direction. In addition, a portion of each of the other lands exposed from a corresponding opening of the solder resist 208 is circular when viewed from the Z direction. That is, a portion of each of the other lands that does not overlap with the solder resist 208 is circular when viewed from the Z direction.
(43) In
(44) Since the four lands 230.sub.11 illustrated in
(45) The solder resist 208 includes a side wall 2080 that defines an opening H1. When viewed from the Z direction, the opening H1 has an elliptical shape whose major axis extends in the A1 direction and whose minor axis extends in the A2 direction. Most of the land 230.sub.11 is exposed by the opening H1.
(46) The land 230.sub.11 includes a pair of edge portions 241 and 242, and a pair of edge portions 243 and 244. When viewed from the Z direction, the edge portions 241 and 242 face each other in the A1 direction, and the edge portions 243 and 244 face each other in the A2 direction. The edge portion 241, which is one of the edge portions 241 and 242, is a first edge portion; and the edge portion 242, which is the other, is a second edge portion. The edge portion 241 is positioned farther from the center C0 of the mounting area R100 of
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(48) In addition, as illustrated in
(49) As illustrated in
(50) In the first embodiment, when viewed from the Z direction, the edge portion of the projecting portion 232 overlaps with the solder resist 208, and the rest of the projecting portion 232 does not overlap with the solder resist 208. Similarly, when viewed from the Z direction, the edge portion of the projecting portion 233 overlaps with the solder resist 208, and the rest of the projecting portion 233 does not overlap with the solder resist 208. In addition, when viewed from the Z direction, the whole of the land body 231, that is, the portion of the land 230.sub.11 in which the projecting portions 232 and 233 are removed does not overlap with the solder resist 208.
(51) The width of the projecting portions 232 and 233 in the A1 direction may be constant in the A2 direction, or may be gradually increased or decreased as the projecting portions 232 and 233 extends from the land body 231 in the A2 direction. The maximum width of the projecting portions 232 and 233 in the A1 direction may have any value as long as the value is equal to or smaller than the length of the land body 231 in the A1 direction. As the width of the projecting portions 232 and 233 increases in the A1 direction, the portion of the projecting portions 232 and 233, which is covered with the solder resist 208, increases. As a result, the peeling of the land 230.sub.11 is more effectively prevented. In view of this, the width of the projecting portions 232 and 233 in the A1 direction is preferably equal to or larger than 50 μm.
(52) The length of the projecting portions 232 and 233 in the A2 direction may have any value as long as the edge portions of the projecting portions 232 and 233 are positioned underneath the solder resist 208. The projecting portions 232 and 233 are disposed so as not to interfere with other traces of the printed wiring board 200. For effectively preventing the peeling of the land 230.sub.11, it is preferable that the length of a portion of each of the projecting portions 232 and 233 that overlaps with the solder resist 208 is equal to or larger than 25 μm in the A2 direction.
(53) By the way, for solder-bonding the semiconductor device to the printed wiring board 200 in the manufacturing process of the processing module 300, the semiconductor device 100 and the printed wiring board 200 are conveyed into a reflow furnace and exposed to an atmosphere whose temperature is equal to or larger than a solder melting point. In this process, the semiconductor device 100 mounted on the printed wiring board 200 thermally deforms, with being convex upward with respect to the printed wiring board 200. That is, the semiconductor device 100 thermally deforms such that a center portion of the semiconductor device 100 moves away from the printed wiring board 200 and corner portions of the semiconductor device 100 move close to the printed wiring board 200.
(54) When the solder between the semiconductor device 100 and the printed wiring board 200 is heated to a temperature equal to or higher than the solder melting point and melted, the melted solder wets and spreads on the lands 130 of the semiconductor device 100 and the lands 230 of the printed wiring board 200, while held between the lands 130 and the lands 230. Note that as illustrated in
(55) As illustrated in
(56) In addition, as illustrated in
(57) As described above, in the first embodiment, since the edge portions 241 and 242 of the land 230.sub.11 have an NSMD structure, the solder bonding portion 190.sub.11 can be prevented from peeling off from the land 230.sub.11 and from fracturing. In addition, since the edge portions 243 and 244 have an SMD structure, the land 230.sub.11 can be prevented from peeling off when the impact of drop of the digital camera 600 is applied to the processing module 300. Therefore, the reliability of the processing module 300 improves.
(58) Modification
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Second Embodiment
(60) Next, a second embodiment will be described.
(61) As illustrated in
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(63) The processing module 300A of the second embodiment illustrated in
(64) As illustrated in
(65) In the second embodiment, one portion of each of the lands 230A.sub.11 is covered with the solder resist 208A differently from other lands of the plurality of lands 230. The other lands, such as the lands 230.sub.2, are SMD lands as described in the first embodiment.
(66) As illustrated in
(67) The land 230A.sub.11 includes a pair of edge portions 241A and 242A, and a pair of edge portions 243A and 244A. When viewed from the Z direction, the edge portions 241A and 242A face each other in the A1 direction, and the edge portions 243A and 244A face each other in the A2 direction. The edge portion 241A, which is one of the edge portions 241A and 242A, is a first edge portion; and the edge portion 242A, which is the other, is a second edge portion. The edge portion 241A is positioned farther from the center C0 of the mounting area R100 of
(68) As illustrated in
(69) In addition, as illustrated in
(70) In the second embodiment, as illustrated in
(71) The land 230A.sub.11 includes a projecting portion 232A and a projecting portion 233A. The projecting portion 232A is a first projecting portion that extends from the land body 231A toward one direction in the A2 direction. The projecting portion 233A is a second projecting portion that extends from the land body 231A toward the other direction in the A2 direction, opposite to the one direction in which the first projecting portion 232A extends. The projecting portion 232A includes the edge portion 243A, and the projecting portion 233A includes the edge portion 244A. When viewed from the Z direction, the projecting portions 232A and 233A are rectangular. The edge portion 243A is an edge portion of the projecting portion 232A in the A2 direction, and the edge portion 244A is an edge portion of the projecting portion 233A in the A2 direction.
(72) In the second embodiment, when viewed from the Z direction, the edge portion of the projecting portion 232A overlaps with the solder resist 208A, and the rest of the projecting portion 232A does not overlap with the solder resist 208A. Similarly, when viewed from the Z direction, the edge portion of the projecting portion 233A overlaps with the solder resist 208A, and the rest of the projecting portion 233A does not overlap with the solder resist 208A. In addition, when viewed from the Z direction, the land body 231A, that is, the portion of the land 230A.sub.11 in which the projecting portions 232A and 233A are removed does not overlap with the solder resist 208A.
(73) As illustrated in
(74) In addition, as illustrated in
(75) As illustrated in
(76) Since the land body 231A widens outward, the melted solder easily wets and spreads on the land body 231A toward the edge portion 241A in the manufacturing process of the processing module 300A. Thus, as illustrated in
(77) The land tends to start to peel off at one edge portion of the land. The one edge portion of the land is formed in the A1 direction and farther from the center C0 of the mounting area R100 of
(78) As described above, in the second embodiment, since the edge portions 241A and 242A of the land 230A.sub.11 have an NSMD structure, the solder bonding portion 190A.sub.11 can be prevented from peeling off from the land 230A.sub.11 and from fracturing. In addition, since the edge portions 243A and 244A have an SMD structure, the land 230A.sub.11 can be prevented from peeling off when the impact of drop of the digital camera 600 is applied to the processing module 300A. Therefore, the reliability of the processing module 300A improves.
Third Embodiment
(79) Next, a third embodiment will be described.
(80) The processing module 300B of the third embodiment illustrated in
(81) The land 230B.sub.11 includes two land portions 231B and 232B. The two land portions 231B and 232B are independent from each other, that is, separated from each other. The two land portions 231B and 232B are electrically connected with the land 130.sub.11 via the single solder bonding portion 190B.sub.11.
(82) The land 230B.sub.11 includes a main-land portion 231B. In addition, the land 230B.sub.11 includes a sub-land portion 232B that is independent from the main-land portion 231B. When viewed from the Z direction, the sub-land portion 232B is disposed outward with respect to the main-land portion 231B in the A1 direction. That is, the sub-land portion 232B is disposed at a position positioned farther from the center of the semiconductor device 100 in the A11 direction.
(83) When viewed from the Z direction, the whole of the main-land portion 231B does not overlap with the solder resist 208A. When viewed from the Z direction, the sub-land portion 232B is rectangular, and the length of the sub-land portion 232B in the A2 direction is larger than the length of the sub-land portion 232B in the A1 direction. The sub-land portion 232B includes a pair of edge portions 243B and 244B, and a center portion 245B. When viewed from the Z direction, the edge portions 243B and 244B and the center portion 245B are disposed in the A2 direction. When viewed from the Z direction, the center portion 245B does not overlap with the solder resist 208A, and the pair of the edge portions 243B and 244B overlaps with the solder resist 208A.
(84) Since the pair of the edge portions 243B and 244B of the sub-land portion 232B is covered with the solder resist 208A, the land 230B.sub.11 is prevented from peeling off from the insulating substrate 220 of the printed wiring board 200B, by the solder resist 208A.
(85) As described above, the whole of the main-land portion 231B and the center portion 245B of the sub-land portion 232B are exposed from the solder resist 208A. Thus, the solder bonding portion 190B.sub.11 is not in contact with both of edge portions 2081A and 2082A of the side wall 2080A of the solder resist 208A. With this structure, the thermal stress caused by the thermal deformation of the semiconductor device 100 can be prevented from locally concentrating on the solder bonding portion 190B.sub.11. As a result, the peeling and the fracture of the solder bonding portion 190B.sub.11 can be prevented. Therefore, the reliability of the processing module 300B improves.
Fourth Embodiment
(86) Next, a fourth embodiment will be described.
(87) The processing module 300C of the fourth embodiment illustrated in
(88) As illustrated in
(89) The land 230C.sub.11 includes an edge portion 241C that is a first edge portion, and an edge portion 242C that is a second edge portion. When viewed from the Z direction, the edge portion 241C and the edge portion 242C face each other in the A1 direction, in which the straight line L1 extends while passing through the center of the semiconductor device 100. In addition, the land 230C.sub.11 includes an edge portion 243C that is a third edge portion, and an edge portion 244C that is a fourth edge portion. When viewed from the Z direction, the edge portion 243C and the edge portion 244C face each other in a direction in which the straight line L2 orthogonal to the straight line L1 extends. That is, the edge portion 243C and the edge portion 244C face each other in the A2 direction orthogonal to the A1 direction.
(90) When viewed from the Z direction, the edge portions 241C and 242C of the land 230C.sub.11 do not overlap with the solder resist 208C. When viewed from the Z direction, one portion of the edge portion 243C and one portion of the edge portion 244C of the land 230C.sub.11 overlap with the solder resist 208C. Since one portion of the pair of the edge portions 243C and 244C is covered with the solder resist 208C, the land 230C.sub.11 is prevented from peeling off from the insulating substrate 220 of the printed wiring board 200C, by the solder resist 208C.
(91) In addition, the edge portions 241C and 242C of the land 230C.sub.11 are exposed from the solder resist 208C. Thus, the solder bonding portion 190C.sub.11 is not in contact with both of edge portions 2081C and 2082C of the side wall 2080C of the solder resist 208C. The edge portions 2081C and 2082C of the side wall 2080C are formed in the A1 direction. With this structure, the thermal stress caused by the thermal deformation of the semiconductor device 100 can be prevented from locally concentrating on the solder bonding portion 190C.sub.11. As a result, the peeling and the fracture of the solder bonding portion 190C.sub.11 can be prevented. Therefore, the reliability of the processing module 300C improves.
EXAMPLES
(92) By using the processing module 300 of Example 1 of the first embodiment, the processing module 300A of Example 2 of the second embodiment, and a processing module of Comparative Example 1, an experiment was conducted.
(93) Before describing the experimental results, the processing module 300 of Example 1, the processing module 300A of Example 2, and the processing module of Comparative Example 1 will be described. Example 1 will be described with reference to
Example 1
(94) The structure of the processing module 300 of Example 1 is as follows. The semiconductor device 100 is a BGA semiconductor package, and the outer dimensions of the semiconductor device 100 is 18×18 mm. Each of the lands 130 has a diameter φ of 0.22 mm. The plurality of lands 130 is arranged in a staggered pattern, and a pitch of them is 0.4 mm. The material of the lands 130 is copper (Cu). The number of the terminals (lands) is 1860. The alloy composition of the solder bonding portions 190 is Sn—3.0 mass % Ag—0.5 mass % Cu.
(95) The printed wiring board 200 has outer dimensions of 50×50 mm. The material of the insulating substrate 220 of the printed wiring board 200 is FR-4. The material of the lands 230 is copper (Cu). The thickness of the solder resist 208 is about 25 μm. The opening H1 has an elliptical shape with a major axis of 570 μm and a minor axis of 340 μm. The land body 231 of the land 230.sub.11 has an elliptical shape with a major axis of 470 μm and a minor axis of 240 μm. The distance between the edge portions 243 and 244 (which form a pair) of the pair of projecting portions 232 and 233 is 440 μm in the A2 direction. The width of the projecting portions 232 and 233 is 75 μm in the A1 direction.
Example 2
(96) The structure of the processing module 300A of Example 2 is as follows. The semiconductor device 100 of Example 2 is the same as that of Example 1. The printed wiring board 200A of Example 2 is the same as the printed wiring board 200 of Example 1, except for the land 230A.sub.11 and the opening H2.
(97) The opening H2 includes a first opening portion and a second opening portion. The first opening portion is semicircular, and has a center that is aligned with the center of the land 130.sub.11. The second opening portion is trapezoidal, and is formed downstream of the first opening portion in the A11 direction. The first opening portion has a semicircular shape with a radius of 170 μm. The second opening portion has a trapezoidal shape with a short side of 340 μm, a long side of 440 μm, and a length of 400 μm.
(98) The land 230A.sub.11 includes the semicircular portion 231A-1 and the trapezoidal portion 231A-2. The semicircular portion 231A-1 has a semicircular shape with a radius of 120 μm. The trapezoidal portion 231A-2 has a trapezoidal shape with a short side of 240 μm, a long side of 340 μm, and a length of 350 μm.
(99) The distance between the edge portions 243A and 244A (which form a pair) of the pair of projecting portions 232A and 233A is 540 μm in the A2 direction. The width of the projecting portions 232A and 233A is 75 μm in the A1 direction. The projecting portions 232A and 233A are disposed at a position separated from the edge portion 241A by 75 μm in a direction opposite to the A11 direction.
Comparative Example 1
(100) Hereinafter, the features of the processing module of Comparative Example 1 different from those of the processing module of Example 1 will be described. In the land 230X.sub.11 of Comparative Example 1, a projecting portion 232X with a width of 100 μm is disposed, separated from a center portion of the elliptical land body 231 toward the center of the semiconductor device by 260 μm. Thus, the edge portion of the land 230X.sub.11 of Comparative Example 1 positioned closer to the center of the semiconductor device has an SMD structure.
(101) By the way, since the semiconductor device and the printed wiring board are different in flexural rigidity, they bend differently when vibrating. Thus, when an electronic device is dropped, stress is produced by the impact of the drop, and causes a land of the printed wiring board to peel off. In this case, the stress tends to first peel a land positioned at an outermost portion of the semiconductor device. Thus, the position of an SMD structure of the land is important for preventing the peeling of the land. The stress that causes the outermost land to peel off is a moment (force) that is a product of a force caused by the bending of the printed wiring board and a distance between an outer edge portion of the land and a projecting portion of the land. The value of the force caused by the bending of the printed wiring board depends on drop direction, drop speed, overall structure of the semiconductor device, and overall structure of the printed wiring board. However, the value of the force hardly depends on the structure of the lands of the printed wiring board. Thus, the position of an SMD structure, or the position of a projecting portion is important for the land structure to suppress the peeling of lands caused by the impact of drop. This is because the moment that causes the land to peel off decreases as the distance between the outer edge portion and the projecting portion of the land is decreased.
(102) In the experimental results illustrated in
(103) By the way, if the whole of the outer circumferential edge of a land has an SMD structure, the thermal stress applied to a solder bonding portion concentrates, in use of the electronic device, on two edge portions in the direction in which the straight line extends while passing through the center of the semiconductor device. As a result, a crack may occur at the two edge portions and develop, causing the fracture. Even if one of the two edge portions has an SMD structure and the other has an NSMD structure, a crack may occur at the SMD structure and develop.
(104)
(105) In the SMD structure, creep strain ϵ.sub.cr applied to the solder has high values at an interface between the solder and the solder resist. Thus, the stress concentrates on a portion of the solder at which a crack tends to occur. In the NSMD structure, since there is no interface between the solder and the solder resist, the creep strain ϵ.sub.cr applied to the solder generally has low values. Thus, the stress does not concentrate on the portion of the solder at which a crack tends to occur. Thus, in Example 2, since the two edge portions 241A and 242A have an NSMD structure, the reliability of the solder bonding increases in normal use of the electronic device.
(106) The present invention is not limited to the above-described embodiments, and can be modified within a technical spirit of the present invention. In addition, the effects described in the embodiments are merely examples of the most suitable effects produced by the present invention. Thus, the effects of the present invention are not limited to the effects described in the embodiments.
(107) In the above-described embodiments, the description has been made for the structure of a land of a printed wiring board, positioned at a corner portion of the semiconductor device in a plan view. The present disclosure, however, is not limited to the land positioned at the corner portion of the semiconductor device. For example, the outer lands 230.sub.1 of
(108) In the above-described embodiments, the description has been made for the case where the semiconductor module is a processing module. The present disclosure, however, is not limited to this. For example, the semiconductor module may be the sensor module 900 of
(109) In the above-described embodiments, the description has been made for the case where all the lands positioned at the four corner portions have a combination of an SMD structure and an NSMD structure. The present disclosure, however, is not limited to this. Although it is preferable that all the four lands have the above-described structure, at least one of the four lands may have the above-described structure.
Other Embodiments
(110) While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
(111) This application claims the benefit of Japanese Patent Application No. 2019-117123, filed Jun. 25, 2019, which is hereby incorporated by reference herein in its entirety.