Method of adjusting the dosage of reductant in an SCR catalyst
11280241 · 2022-03-22
Assignee
Inventors
Cpc classification
F01N2900/1812
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/0406
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N3/208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/0422
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1814
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
A method of adjusting the dosage of a reductant for an SCR catalyst, comprising: determining (110) an expected temperature profile in at least one axial section of the catalyst (70) for a defined period of time (t.sub.Sim); firstly simulating (120) the resulting amount of reductant beyond the at least one section of the catalyst with a first defined dosage of the reductant depending on the expected temperature profile determined; comparing the first simulated amount of reductant with a limit; depending on the result of the comparison, choosing a second defined dosage and secondly simulating (130, 160) a resulting amount of reductant beyond the at least one section of the catalyst (70) with the second dosage; comparing the second simulated amount of reductant with the limit; and adjusting (140, 150, 170, 180, 190, 195) the dosage for injection of the reductant into the catalyst based on the first and/or second comparison.
Claims
1. A method of adjusting a dosage of reductant in an SCR catalyst (70), the method comprising: determining (110) an expected temperature profile in at least one axial section of the catalyst (70) for a defined period of time (t.sub.Sim), wherein the expected temperature profile is associated with a predetermined driving situation of a driving segment; firstly simulating (120) a resulting amount of reductant beyond the at least one section of the catalyst with a first defined dosage of the reductant depending on the expected temperature profile determined; comparing the first simulated amount of reductant with a limit; depending on a result of the comparison, choosing a second defined dosage and secondly simulating (130, 160) a resulting amount of reductant beyond the at least one section of the catalyst (70) with the second dosage; comparing the second simulated amount of reductant with the limit; and adjusting (140, 150, 170, 180, 190, 195) the dosage for injection of the reductant into the catalyst based at least in part on the first comparison.
2. The method according to claim 1, further comprising determining the defined period of time (t.sub.Sim) as a function of a temperature upstream of the catalyst (70).
3. The method according to claim 2, further comprising determining at least one sampling rate that defines multiple junctures (t(i)) within the defined period of time for the performance of in each case the first (120) and of the second (130, 160) simulation.
4. The method according to claim 1, wherein the first defined dosage is a fill level-maintaining dosage for the catalyst, and wherein the second defined dosage is zero if the first comparison with the limit shows that the limit is exceeded, and wherein the second defined dosage is greater than the fill level-maintaining dosage if the first comparison with the limit shows that the limit is not exceeded.
5. The method according to claim 1, wherein the adjusting of the dosage for injection of the reductant into the catalyst comprises interpolation (140, 180) between the first defined dosage and the second defined dosage.
6. The method according to claim 1, further comprising: multiplying the dosage by an adaptation factor if the temperature in the defined temperature profile exceeds a defined temperature limit.
7. The method according to claim 1, further comprising: determining (110) the expected temperature profile in the catalyst taking account of expected driving behavior.
8. The method according to claim 7, wherein the determining of the expected temperature profile (110) comprises: stipulating predetermined driving situations and determining a likely temperature rise upstream of the catalyst for each of the predetermined driving situations.
9. The method according to claim 1, further comprising: dividing a catalyst into multiple axial sections, and performing the adjustment of the dosage for each of the axial sections over the defined period of time.
10. The method according to claim 1, further comprising: injecting reductant into the catalyst on the basis of the dosage determined.
11. The method according to claim 3, wherein the first defined dosage is a fill level-maintaining dosage for the catalyst, and wherein the second defined dosage is zero if the first comparison with the limit shows that the limit is exceeded, and wherein the second defined dosage is greater than the fill level-maintaining dosage if the first comparison with the limit shows that the limit is not exceeded.
12. The method according to claim 11, wherein the adjusting of the dosage for injection of the reductant into the catalyst comprises interpolation (140, 180) between the first defined dosage and the second defined dosage.
13. The method according to claim 12, further comprising: multiplying the dosage by an adaptation factor if the temperature in the defined temperature profile exceeds a defined temperature limit.
14. The method according to claim 13, further comprising: determining (110) the expected temperature profile in the catalyst taking account of expected driving behavior.
15. The method according to claim 14, wherein the determining of the expected temperature profile (110) comprises: stipulating predetermined driving situations and determining a likely temperature rise upstream of the catalyst for each of the predetermined driving situations.
16. The method according to claim 15, further comprising: dividing a catalyst into multiple axial sections, and performing the adjustment of the dosage for each of the axial sections over the defined period of time.
17. The method according to claim 16, further comprising: injecting reductant into the catalyst on the basis of the dosage determined.
18. A computer unit for adjusting a dosage of reductant in an SCR catalyst (70), the computer unit comprising an electronic processor configured to: determine (110) an expected temperature profile in at least one axial section of the catalyst (70) for a defined period of time (t.sub.Sim), wherein the expected temperature profile is associated with a predetermined driving situation of a driving segment; firstly simulate (120) a resulting amount of reductant beyond the at least one section of the catalyst with a first defined dosage of the reductant depending on the expected temperature profile determined; compare the first simulated amount of reductant with a limit; depending on a result of the comparison, choosing a second defined dosage and secondly simulate (130, 160) a resulting amount of reductant beyond the at least one section of the catalyst (70) with the second dosage; compare the second simulated amount of reductant with the limit; and adjust (140, 150, 170, 180, 190, 195) the dosage for injection of the reductant into the catalyst based at least in part on the first comparison.
19. A non-transitory computer-readable medium for adjusting a dosage of reductant in an SCR catalyst (70), the non-transitory computer-readable medium containing computer-executable instructions that, when executed by one or more processors, cause the one or more processors to: determine (110) an expected temperature profile in at least one axial section of the catalyst (70) for a defined period of time (t.sub.Sim), wherein the expected temperature profile is associated with a predetermined driving situation of a driving segment; firstly simulate (120) a resulting amount of reductant beyond the at least one section of the catalyst with a first defined dosage of the reductant depending on the expected temperature profile determined; compare the first simulated amount of reductant with a limit; depending on a result of the comparison, choosing a second defined dosage and secondly simulate (130, 160) a resulting amount of reductant beyond the at least one section of the catalyst (70) with the second dosage; compare the second simulated amount of reductant with the limit; and adjust (140, 150, 170, 180, 190, 195) the dosage for injection of the reductant into the catalyst based at least in part on the first comparison.
20. The method according to claim 1, further comprising adjusting (140, 150, 170, 180, 190, 195) the dosage for injection of the reductant into the catalyst based at least in part on the first and second comparison.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
DETAILED DESCRIPTION
(4)
(5) These nitrogen oxide sensors 60, 80 are connected to a control unit 51. This control unit 51 may, for example, be an integral part of the engine control system 50, or may also be a separate control unit for the closed-loop control of the exhaust gas system. More particularly, the control unit 51 may comprise a software- and/or hardware-based unit with which the dosage of the reductant via the dosage unit 90 can be controlled. An emission model 20 of the internal combustion engine, shown in schematic form, may be used in this and further control methods.
(6) In one embodiment of the invention, the temperature distribution and/or the fill level distribution of the reductant, for example of NH.sub.3, in the SCR catalyst 70 may be taken into account for the closed-loop control of the reductant dosage, in order to reduce adverse effects on efficiency or nitrogen oxide conversion. The dosage is to be optimized here in such a way that the nitrogen oxide conversion is maximized, but under the constraint that the ammonia slip always remains below a defined limit. The slip limit may also be chosen in a situation-dependent manner.
(7) Since ammonia slip occurs to an increased degree at higher temperatures, it is preferentially possible to model the least favorable temperature rise conceivable. The typical maximum possible temperature rises in the exhaust gas upstream of the catalyst are known and may be used together with the average NOx emissions that occur upstream of the catalyst in order to model the temperature distribution in the catalyst, for example by corresponding calculation in the control device or another computation unit. It is possible here to choose a fixed time horizon in the future for the modeling.
(8) A particular option is to model the catalyst and the conditions that exist therein, for example the distribution of temperature, in a locally discrete manner. For this purpose, it is possible, for example, to choose a model in which the catalyst is divided into multiple sections or slices that are arranged in axial succession, for example, in flow direction. The individual slices may then be individually simulated using the same model equations and associated with one another by assuming that the molecules or output parameters flowing out of one slice in the upstream direction will constitute the input parameters of the next slice downstream. For example, a catalyst may be divided into ten modeled slices with identical parameters that may then be suitably simulated. Alternatively, the slices may also have different parameters, for example different activation energies and frequency factors for the reaction that proceeds when, for instance, various types of catalysts are arranged in a housing. The modeling may be undertaken in any breadth or level of detail, for example taking account of the ammonia oxidation on the catalyst surface or more exact division of the NOx reactions that proceed into standard SCR, rapid SCR and 4:3 or “NO.sub.2-SCR”. Such details of the catalyst modeling are known in the art and may be incorporated with customary models and equations. The closed-loop control method according to the invention is not dependent on the detailed modeling, but may be applied to any of these models for the local part of the catalyst in question in each case (for example a slice of the catalyst).
(9) Illustrative variants of such catalyst models that can be used for the present invention can be found in the following publications: Cristian Ciardellia, Isabella Nova, Enrico Tronconi, Brigitte Konrad, Daniel Chatterjee, Karlheinz Ecke, Michel Weibel: SCR-DeNOx for diesel engine exhaust aftertreatment: unsteady-state kinetic study and monolith reactor modelling, Chemical Engineering Science Volume 59, Issues 22-23; Chatterjee D., Burkhardt T., Bandl-Konrad B., Braun T., Tronconi E., Nova I., Ciardelli C. (2005): Numerical simulation of ammonia SCR catalytic converters: model development and application, SAE Technical Paper 2005-01-0965; Rana Faltsi and Jayesh Mutyal: Confidence in Modeling SCR Aftertreatment Systems, Automation Simulation World Congress 2012; and E. Tronconi, A. Cavanna, P. Forzatti: Unsteady analysis of NO Reduction over Selective Catalyst Reduction—De-NOxMonolith Catalysts, Ind. Eng. Chem. Res 1998, 37, 2341-2349.
(10) However, other models are likewise conceivable.
(11) Using such locally resolved modeling, it is then thus possible to simulate suitable scenarios. For this purpose, first of all, the time horizon over which the modeling is to take place in each run is determined. In a simple embodiment, this can be defined as a fixed timespan, or can be determined from other parameters, preferably, for example, as a temperature-dependent value, for example by using a characteristic dependent on the average catalyst temperature.
(12) The sampling rate for the modeling may be defined in the form of one or more constants, for example as a first constant for the first computation steps and a further, preferably greater, constant for all further steps. As an example, it could be stipulated that the first 10 computation steps are modeled with a time interval of 20 ms, and a significantly greater sampling rate of 1 s is used for all further computation steps. These computation steps may then be performed successively as described below.
(13) Moreover, the temperature profile upstream of the catalyst may be considered for the model. This may be assumed, for example, in the form of a temperature rise with constant slope over a certain period of time, for instance a rise of 100 K per 60 seconds. Alternatively, for example, it is possible to assume a square-wave temperature rise upstream of a turbocharger turbine present, from which it is again possible to calculate the temperature upstream of the catalyst by means of a physical model.
(14) The respective temperature profile upstream of the catalyst can then be used to partly or fully simulate a preferably locally discrete temperature model of the SCR catalyst, and the result can be stored.
(15) For improved modeling of the catalyst temperatures, it is optionally also possible to take account of driving behavior or other expected changes in the state of operation. For this purpose, for example, it is possible to use a learning algorithm incorporating properties of the specific vehicle and/or expected driving situations. For this purpose, in one possible embodiment, it is possible to stipulate typical driving segments, for example urban journeys, cross-country journeys and motorway journeys, for which specific constraints for classification may be defined. It is an option, for example, to use the expected maximum or average driving speed in these segments. Moreover, it is possible, for example, to take account of the expected acceleration behavior. In an urban journey, comparatively low speeds are to be expected, associated with frequent interchange of slow phases or complete stops and new acceleration, whereas, in the case of a motorway segment, much higher speeds together with brief accelerations are planned. In that case, it is also possible, for example, to fix a parameter that stipulates how many unfavorable temperature rises are to be expected in the exhaust gas per hour, for example 20 significant accelerations per hour in a cross-country journey. These and/or further suitable parameter values for classification of the driving segment may be stored in a fixed manner for each predetermined segment or else variably adjusted. In further optional embodiments, it is also possible for information about driving characteristics to be included, which has been obtained directly in the respective vehicle by a control unit, for example typical acceleration behavior over a fixed route that is frequently driven.
(16) In this example, the 20 greatest temperature rises upstream of the catalyst can then be stored, i.e. the most unfavorable values expected, and a suitable average could be formed therefrom. It is then likewise possible to ascertain and store the average of the raw NOx emissions that actually occurs during these temperature rises. If the average of the temperature rises is greater than the greatest expected temperature rise currently recorded, this may be adjusted by a small positive step. It is then likewise also possible to adjust NOx emissions depending on the averages and maximums ascertained.
(17) Rather than the simplified formation of the average, however, it is equally possible given adequate computation power to correspondingly adapt the learning algorithm and, for example, take account of the actual statistical distribution of the temperature gradient for the driving segments. In this case, for example, a temperature rise just within a deviation of ±3σ of the statistical distribution could be assumed to be the greatest expected temperature rise, i.e. to be the least favorable case.
(18) In a further possible embodiment, rather than standardized driving segments, the maximum expected temperature gradient may be ascertained or adjusted on the basis of a route known in the navigation system. A simple variant thereof could envisage, for example, that the temperature gradient is assumed to be smaller than the maximum value within urban areas. In a more computation-intensive configuration, the navigation route could be simulated by an overall driving simulation assuming a “worst-case driver” with the least favorable driving behavior and this simulation could be used to obtain the necessary data.
(19) It is likewise alternatively possible to combine the abovementioned methods, for example the use of navigation data in combination with predetermined driving segments, or by regular adjustment of the driving segment data with the aid of navigation data. Further extensions are also conceivable for the modeling of the temperatures and nitrogen oxide emissions, which are not detailed here.
(20) Subsequently, the temperature models obtained in this way may be used in order to simulate various scenarios with different dosage or urea injection. It is possible here that the temperature models are obtained centrally and then stored permanently in a suitable memory unit in the vehicle for use in the further method steps; the models may alternatively likewise be obtained partly or entirely in the same control unit that conducts the closed-loop control. Especially in the case of incorporation of current data such as navigation data, it is also possible to combine prestored model data with adjusted parameters in a control unit of a vehicle.
(21) In a first simulated scenario, shown in schematic form in
(22) Moreover, it is possible to simulate a second scenario in which an injection 2 that roughly maintains the fill level is undertaken, i.e. with an amount M which essentially compensates for the losses of NH.sub.3 in the catalyst as a result of reduction, desorption and oxidation that occur over time, without further increasing the fill level. This scenario is shown in
(23) In a third scenario (
(24) Alternatively, it is also possible to determine the additional extra amount in the third model scenario with maximum injection from other approaches. For this purpose, for example, it is possible to use a performance map in which mass flow rate and temperature are utilized as input parameters. It is likewise possible to multiply the data from such a performance map, in an extended option, by the difference of target fill level and actual fill level, in order to determine the maximum extra amount possible or viable. Rather than the fill level differential, it is also possible in a similar manner to ascertain the differential of actual efficiency and target efficiency and likewise multiply it by the performance map. In general, any combinations of these approaches are also possible, for example by forming a minimum from two or more of the methods mentioned, keeping a separate performance map or parameter set for the state of regeneration of an upstream particulate filter.
(25)
(26) First of all, in step 100, as already described further above, the suitable time horizon t.sub.Sim for the determination is fixed, i.e., for example, as the temperature-dependent function f(T.sub.us) that results from the temperature T.sub.us upstream of the catalyst. For this fixed time horizon, in step 110, the temperature profile T(t, i) is then simulated and stored with the defined sampling rate or number of computation steps i at the defined interval, for example using the driving segments and/or navigation data described and the resulting average or maximum temperature gradients.
(27) The temperature profile thus obtained in the catalyst is then used to simulate the scenarios from
(28) In this case, as the next step 130, the third scenario with maximum extra amount is simulated. If the NH.sub.3 slip ascertained is still below the limit here too, it is possible to choose this maximum permissible injection amount for the next computation step (i+1) in step 150.
(29) If, by contrast, in the additional amount scenario in step 130, the limit for the NH.sub.3 slip is now exceeded, it is possible for the next computation step to choose a dosage between the fill level-maintaining amount and the maximum extra amount, for example by suitable interpolation in step 140 between these two amounts based on physicochemical relationships.
(30) Since only the injection amount for the next computation step in each case is estimated in this cyclical method and is reoptimized again in the next computation step, high accuracy is not required in the estimation of an individual injection result, and so rough interpolation methods may also be used.
(31) For example, in step 140, a linear interpolation may be conducted using the distance from the preceding limit for the NH.sub.3 slip. If about the same distance from the limit is ascertained in both the scenarios 120 and 130 simulated, with one scenario above the limit and one below, the next injection amount chosen may be the average of the two amounts. It is then likewise possible for other intervals to ascertain the corresponding amount proportionally as a function of the distance from the limit.
(32) In a further embodiment, the interpolation of the next dosage amount may be undertaken by subtracting the amount that causes NH.sub.3 slip from the injection amount. If, for example, a value between 0 and the fill level-maintaining dosage N is to be interpolated, the interpolation can be effected as follows:
(33)
(34) is the injection amount interpolated upstream of this section in question (upstream, us) as the amount of NH.sub.3,
(35) dm.sub.NH.sub.
(36) is the injection amount defined for the fill level-maintaining (second) scenario, likewise in NH.sub.3 equivalent,
(37) dm.sub.NH.sub.
(38) is the variance between the resulting modeled NH.sub.3 slip for the scenario with fill level-maintaining dosage (N) and the scenario with paused dosage (0), and
(39) t.sub.sim
(40) is the defined time horizon.
(41) Thus, for this option, for interpolation, the variance between the two simulated slip results for the scenarios with fill level-maintaining dosage and with paused dosage is integrated over the time horizon and subtracted from the defined fill level-maintaining dosage.
(42) If, in the method sequence from
(43) If the second simulation step 160 without injection should still result in exceedance of the limit for NH.sub.3 slip, it is possible to define corresponding resulting amounts according to the execution of the method. For example, in this case, injection may be omitted in the next step. Alternatively, however, it is also possible to undertake a further examination in step 170, for example to determine how the exceedances of the limits differ for the two successively simulated cases with 120 and without 160 injection. If, in the two cases 120, 160, the exceedance of the limit is about equally high, it is optionally possible to stipulate that, nevertheless, a defined or suitably determined small dosage is chosen for the next computation step since the infringement of the limits for NH.sub.3 slip can apparently not even be prevented by paused metering in the subsequent step. For example, in this case, the fill level-maintaining amount may also be chosen in a fixed manner as the injection amount for the next step. In one possible configuration, it is possible here too, in step 195, to utilize an interpolation method or another algorithm in order, in spite of exceedance of the limits in the two simulation steps, to find a suitable amount value between 0 and the fill level-maintaining amount.
(44) In this way, it is possible with just two simulation runs 120 and 130 or 160 per computation step i to implement a real-time method of optimizing the dosage; for the simple interpolation of the amount values, no further simulation is required. Subsequently, the method is continued with the next computation step i+1.
(45) However, the above-specified interpolation methods in steps 140 and 180 are only of limited applicability if very high catalyst temperatures are present or are being modeled: in the case of such temperatures, the system reacts immediately to injected amounts of reductant since these are converted immediately. This makes the time horizon for the modeling very short, and it is possible that a cyclical calculation as described above cannot sufficiently compensate for the inaccuracies that arise. Therefore, for the case of high temperatures, the precontrol amount may be adjusted, for example by multiplying it by an adaptation factor.
(46) Such an adaptation factor for high temperatures can be ascertained by firstly calculating the expected NOx conversion (in computation step i) for the next computation step i+1 and then, in the next computation step i+1, comparing the expected conversion with the NOx conversion modeled for that step. The difference between the two conversion values is integrated in an integrating element (I component) and sensible limits are set, for example depending on the catalyst temperature and the injection amount. The resulting output from the integrating control element then corresponds to the adaptation factor to be multiplied.
(47) Alternatively, the output from the integrating control element may also be implemented as an additive offset for the dosage.
(48) In a further option, it is correspondingly possible, for comparison of expected and modeled NOx conversion, in two successive computation steps, also to determine the variances between expected and modeled oxidation and/or expected and modeled NH.sub.3 slip, and these variances may then also be incorporated into the integrating control element in a similar manner, preferably with suitable weighting. The general execution of such an I component is known in the art.
(49) It is additionally also possible not just to limit the use of the adaptation factor to the case of very high catalyst temperatures, but also to employ it in wider temperature ranges or in all simulations. Separate adaptation factors for different temperatures and exhaust gas mass flow rates can thus enable more exact precontrol. If the adaptation factors are employed only in particular temperature ranges, it is possible for this purpose, for example, to define a limiting temperature or a limit for the corresponding minimum time horizon which can be sensibly simulated without an adaptation factor.
(50) The above calculations can each be undertaken for the local regions of the catalyst individually in succession (from front to back), for example in the form of the slice modeling of the catalyst already mentioned, or else with differently obtained local parameters and distributions. The first comparative parameter may be the expected nitrogen oxide conversion, or another target parameter with which the dosage has been calculated.
(51) It would be possible, for example, also to form an adaptation factor that takes account of variances in the nitrogen oxide conversion above a particular limiting temperature, and a second adaptation factor that takes account of variances below this limiting temperature (e.g. 300° C.). It is thus possible, for example, always to set a higher expected nitrogen oxide conversion at high temperatures than typically results in the next computation step.
(52) In a further variant, it is possible, for example, to form an adaptation factor that has a different effect for the different slices of a slice catalyst model, for example one which enhances or attenuates ammonia oxidation on the first three slices. In this way, it is possible, for example, to represent expected correlations in an enhanced manner, for example the idea that the warmest sections or slices of the catalyst typically make the greatest contribution to the ammonia slip and hence generally alter the distribution of NH.sub.3 in the catalyst.
(53) Any combinations of all these embodiments are likewise conceivable.
(54) The modeling and simulations may also take account of the effect of a catalyst upstream of the SCR catalyst under consideration here, for example an NOx storage catalyst. It is likewise possible to provide further elements, for example an oxidation catalyst for reduction of the ammonia content, downstream of the SCR catalyst and to take them into account in the modeling, for example in the case of stipulation of the permissible limits for NH3 slip of the SCR catalyst.
(55) It will likewise be apparent that further or altered conditions and considerations may be included in the modeling, which are not detailed here. More particularly, all parameters should typically be considered depending on the aging of the SCR catalyst. The model structure represented here as a slice model with uniform slices may likewise be altered, as may the simulation of the amounts of NH.sub.3 downstream of the catalyst depending on the injection amounts, without altering the core of the inventive method.
(56) The method steps described may be implemented by one or more suitable computation units that have been set up correspondingly by implementations on the software and/or hardware side, and which may assume the function of controlling the dosage unit 90. There may be customary elements here, such as various volatile and nonvolatile memory elements, interfaces, processors and/or microcontrollers or others. In this way, it is possible, for example, to store various program parts, parameters, models, algorithms, measurements and more that are employed for the method in advance and/or to adjust and vary them in operation.