Method for controlling exhaust aftertreatment system for vehicles
11280242 · 2022-03-22
Assignee
Inventors
Cpc classification
F01N2900/1622
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/0418
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02A50/20
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2900/1616
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/12
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N2610/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/026
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1602
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2560/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02T10/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F01N3/208
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N2900/1621
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01N3/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01N9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A method for controlling an exhaust aftertreatment system for vehicles includes: determining, by a controller, whether or not a designated regeneration operation is finished; accumulating, by the controller, a first amount of NO.sub.x emission measured by a rear end NO.sub.x sensor of an selective catalytic reduction (SCR) apparatus and a second amount of NO.sub.x emission calculated by an NO.sub.x emission amount model respectively for a first reference period of time immediately after the regeneration operation is finished; determining, by the controller, whether or not a difference between an accumulated value of the first amount of NO.sub.x emission and an accumulated value of the second amount of NO.sub.x emission exceeds a reference value when the first reference period of time has elapsed; and correcting, by the controller, a model purification efficiency using a sensor purification efficiency when the difference between the accumulated values exceeds the reference value.
Claims
1. A method for controlling an exhaust aftertreatment system for vehicles, the method comprising: determining, by a controller, whether or not a regeneration operation is finished; accumulating, by the controller, a first amount of NO.sub.x emission measured by a rear end NO.sub.x sensor of a selective catalytic reduction (SCR) apparatus and a second amount of NO.sub.x emission calculated by an NO.sub.x emission amount model respectively for a first reference period of time immediately after the regeneration operation is finished; determining, by the controller, whether or not a difference between an accumulated value of the first amount of NO.sub.x emission and an accumulated value of the second amount of NO.sub.x emission exceeds a reference value when the first reference period of time has elapsed; correcting, by the controller, a model purification efficiency used in the NO.sub.x emission amount model using a sensor purification efficiency acquired by a front end NO.sub.x sensor and the rear end NO.sub.x sensor of the SCR apparatus when the difference between the accumulated values exceeds the reference value; and controlling, by the controller, a urea injection apparatus to inject urea to the SCR apparatus via using the corrected model purification efficiency, wherein the regeneration operation is an operation of raising a temperature of the SCR apparatus so as to remove ammonia occluded in the SCR apparatus.
2. The method according to claim 1, wherein the correcting a model purification efficiency comprises: calculating an efficiency correction coefficient configured to make the model purification efficiency equal to the sensor purification efficiency; and multiplying the model purification efficiency by the efficiency correction coefficient.
3. The method according to claim 2, wherein multiplying the model purification efficiency by the efficiency correction coefficient includes calculating a urea injection amount using a corrected NH.sub.3—NO.sub.x reaction ratio acquired by multiplying a NH.sub.3—NO.sub.x reaction ratio by a reaction ratio correction coefficient, which is a reciprocal of the efficiency correction coefficient.
4. The method according to claim 3, further comprising, when a next regeneration operation is performed after the correcting the model purification efficiency: accumulating, by the controller, a third amount of NO.sub.x emission measured by the rear end NO.sub.x sensor and a fourth amount of NO.sub.x emission calculated by the NO.sub.x emission amount model respectively for a second reference period of time immediately after the regeneration operation is finished; determining, by the controller, whether or not an accumulated value of the third amount of NO.sub.x emission is greater than an accumulated value of the fourth amount of NO.sub.x emission; and correcting, by the controller, an ammonia occludable amount of the SCR apparatus when the accumulated value of the third amount of NO.sub.x emission is greater than the accumulated value of the fourth amount of NO.sub.x emission.
5. The method according to claim 4, wherein the correcting an ammonia occludable amount comprises multiplying the ammonia occludable amount by a occlusion coefficient, wherein the occlusion coefficient has a value in a range of 0 to 1.
6. The method according to claim 5, wherein in the calculating a urea injection amount, the controller calculates the urea injection amount using a following equation:
urea injection amount=NO.sub.x inflow rate×(corrected NH.sub.3—NO.sub.x reaction ratio)×
(corrected model purification efficiency)+(ammonia occludable amount×occlusion
coefficient), and wherein, while the controller controls the calculated urea injection amount to be injected into a front end of the SCR apparatus, the controller gradually decreases the occlusion coefficient until a fifth NO.sub.x emission amount measured by the rear end NO.sub.x sensor becomes equal to a sixth NO.sub.x emission amount calculated by the NO.sub.x emission amount model.
7. The method according to claim 6, wherein the correcting an ammonia occludable amount includes: applying the occlusion coefficient when the fifth NO.sub.x emission amount calculated by the rear end NO.sub.x sensor becomes equal to the the sixth NO.sub.x emission amount calculated by the NO.sub.x emission amount model; and calculating the urea injection amount using a following equation and controls the calculated urea injection amount to be injected:
urea injection amount=NO.sub.x inflow rate×(corrected NH.sub.3—NO.sub.x reaction ratio)×
(corrected model purification efficiency)+(corrected ammonia occludable amount).
8. The method according to claim 4, wherein, when the second reference period of time is set to be equal to the first reference period of time, the controller sequentially performs: turning on a slip diagnosis flag after correcting the model purification efficiency, accumulating the third amount of NO.sub.x emission and the fourth amount of NO.sub.x emission immediately after the regeneration operation is finished, and when the slip diagnosis flag is turned on, determining whether or not the accumulated value of the third amount of NO.sub.x emission is greater than the accumulated value of the fourth amount of NO.sub.x emission, and correcting the ammonia occludable amount of the SCR apparatus.
9. The method according to claim 8, further comprising turning off, by the controller, the slip diagnosis flag after the correcting the ammonia occludable amount of the SCR apparatus.
10. The method according to claim 1, wherein the NO.sub.x emission amount model is calculated using a following equation:
NO.sub.x emission amount model=NO.sub.x inflow rate−NO.sub.x purification amount model=
NO.sub.x inflow rate×(1-model purification efficiency), wherein NO.sub.x purification amount model=NO.sub.x inflow rate×model purification efficiency.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The above and other objects, features and other advantages of the present disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings, in which:
(2)
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(4)
(5)
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(9)
DETAILED DESCRIPTION
(10) Reference will now be made in detail to the exemplary embodiments of the present disclosure, examples of which are illustrated in the accompanying drawings. Wherever possible, the same reference numbers will be used throughout the drawings to refer to the same or like parts.
(11)
(12) Here, the term ‘front end’ does not necessarily mean the front end of the SCR apparatus 1, and is to be interpreted as any arbitrary position upstream from the SCR apparatus 1, which is suitable for measuring nitrogen oxides (NO.sub.x) flowing into the SCR apparatus 1. In addition, the term ‘rear end’ does not necessarily mean the rear end of the SCR apparatus 1, and is to be interpreted as any arbitrary position downstream from the SCR apparatus 1, which is suitable for measuring nitrogen oxides (NO.sub.x) emitted from the SCR apparatus 1.
(13) A controller 9 receives signals from the front end NO.sub.x sensor 3 and the rear end NO.sub.x sensor 7, and controls the urea injection apparatus 5 to inject urea.
(14) In the present disclosure, the controller 9 may be a computer or a processor such as a CPU, or more specifically, an electronic control unit (ECU) as an embedded system configured to control electrical systems in a vehicle. The controller 9 may be programmed to communicate with the front end NO.sub.x sensor 3, the rear end NO.sub.x sensor 7, and the urea injection apparatus 5, so as to control the connected devices.
(15) In the present disclosure, no separate ammonia sensor is provided downstream from the SCR apparatus 1.
(16) Referring to
(17) Here, an operation of increasing a temperature to a level at which all ammonia occluded in the SCR apparatus 1 may be removed by raising the temperature of the SCR apparatus 1 to 500° C. or higher, such as regeneration of a diesel particulate filter (DPF), is called a regeneration operation.
(18) Therefore, if the SCR apparatus 1 includes an SCR-catalyzed diesel particulate filter (SDPF), i.e., a conventional DPF with SCR coating, or is formed by supporting an SCR catalyst on a carrier, when the above operation of increasing the temperature to the level at which all occluded ammonia is removed is performed, the regeneration operation is regarded as being performed.
(19) For reference, in the present disclosure, as exemplarily shown in
(20) The first reference time is set based on a time for which ammonia is not occluded in the SCR apparatus 1 because the temperature of the SCR apparatus 1 is raised due to the above regeneration operation.
(21) That is, the carrier or the DPF of the SCR apparatus is characterized in that ammonia is not occluded thereinto at a high temperature, and thus, during this time, an NO.sub.x purification amount and an NOx emission amount may be more precisely calculated using NO.sub.x and urea flowing into the SCR apparatus 1 and NO.sub.x discharged from the SCR apparatus 1, without regard to an ammonia occlusion amount and an ammonia occludable amount in the SCR apparatus 1. For this reason, in the present disclosure, this time is used.
(22) Therefore, the first reference time is set based on the time for which occlusion of ammonia is not performed in the SCR apparatus 1 for the above-stated reason. Particularly, the first reference time may be set to the time for which occlusion of ammonia is not performed in the SCR apparatus 1, and further include a point in time at which some occlusion of ammonia is performed without affecting achievement of the objects of the present disclosure.
(23) The controller 9 determines the suitability of the NO.sub.x emission amount model by accumulating NO.sub.x emission amounts measured by the rear end NO.sub.x sensor 7 and NO.sub.x emission amounts calculated by the NO.sub.x emission amount model respectively for the first reference time immediately after the regeneration operation and determining whether or not a difference between accumulated values exceeds the reference value, as described above.
(24) Here, a value suitable for determining whether or not the above NO.sub.x emission amount model and the model purification efficiency need to be corrected, which is acquired by a great number of experiments and analyses, may be selected as the reference value, and the reference value may be set to 2% or the like, as exemplarily shown in
(25) That is, referring to
(26) Here, the NO.sub.x emission amount model is calculated using the following equation:
NO.sub.x emission amount model=NO inflow rate−NO.sub.x
purification amount model=NO.sub.x inflow rate×(1-model
purification efficiency).
(27) The NO purification amount model is calculated using the following equation:
NO.sub.x purification amount model=NO inflow rate×
model purification efficiency.
(28) The model purification efficiency may be a value which the controller 9 has as the purification efficiency of the SCR apparatus 1, and the NO inflow rate may be measured by the front end NO sensor 3.
(29) As described above, in the NO emission amount model, the NO emission amount is calculated using the model purification efficiency, and thus, when there is an error in the model purification efficiency, an error in the NO.sub.x emission amount calculated by the NO.sub.x emission amount model occurs.
(30)
(31) For reference,
(32) In correcting the model purification efficiency (S40), the controller 9 corrects the model purification efficiency by calculating an efficiency correction coefficient which makes the model purification efficiency equal to the sensor purification efficiency and multiplying the model purification efficiency by the efficiency correction coefficient.
(33) For reference, the sensor purification efficiency is calculated using an NO.sub.x inflow rate based on the measured value of the front end NO.sub.x sensor 3 and an NOx emission amount based on the measured value of the rear end NO.sub.x sensor 7.
(34) That is, a corrected model purification efficiency is calculated by multiplying the model purification efficiency by the efficiency correction coefficient, and thereafter, the controller 9 calculates a urea injection amount using the corrected model purification efficiency.
(35) Further, when the controller 9 calculates the urea injection amount using the corrected model purification efficiency calculated by multiplying the model purification efficiency by the efficiency correction coefficient, the controller 9 calculates the urea injection amount using a corrected NH.sub.3—NO.sub.x reaction ratio calculated by multiplying a NH.sub.3—NO.sub.x reaction ratio by a reaction ratio correction coefficient which is the reciprocal of the efficiency correction coefficient.
(36) That is, the controller 9 calculates the urea injection amount using the following equation, and then controls the urea injection apparatus 5 to inject the calculated urea injection amount:
urea injection amount=
NO.sub.x inflow rate×(NH.sub.3—NO.sub.x reaction ratio×reaction
ratio correction coefficient)×(model purification
efficiency×efficiency correction coefficient)+(ammonia
occludable amount)=
NO.sub.x inflow rate×(corrected NH.sub.3—NO.sub.x reaction ratio)×
(corrected model purification efficiency)+(ammonia
occludable amount).
(37) Here, reaction ratio correction coefficient×efficiency correction coefficient=1.
(38) For example, on the assumption that the sensor purification efficiency is 80% when the NH.sub.3—NO.sub.x reaction ratio is 0.37 and the model purification efficiency is 70%, an error in the model purification efficiency in the current state is 10% and, in order to reduce the error, the model purification efficiency is corrected as follows.
(39) <Before Correction>
urea injection amount=NO.sub.x inflow rate×(0.37)×
(0.7)
<After Correction>
urea injection amount=NO.sub.x inflow rate×(0.37×
0.875)×(0.7×1.142)=NO.sub.x inflow rate×(0.324)×(0.8)
Here, 0.875×1.142=1.
(40) For reference, the ammonia occludable amount used to calculate the urea injection amount is a constant which is merely added, and will thus be omitted for the purpose of brevity of description.
(41) That is, in the above example, because the corrected model purification efficiency becomes 0.8 (80%) and is exactly equal to the sensor purification efficiency, an accumulated value of NO.sub.x emission amounts calculated by the NO.sub.x emission amount model using the corrected model purification efficiency (i.e., a recalculated model-based accumulated value) becomes equal to the sensor-based accumulated value, and thus, the error is removed.
(42)
(43) For reference,
(44) Here, the reason why the reaction ratio correction coefficient is the reciprocal of the efficiency correction coefficient is to maintain the urea injection amount equal to the previous state thereof so as not to change actual purification efficiency in the present disclosure, because, if the purification efficiency of the exhaust aftertreatment system is lowered by correcting the model used to calculate the urea injection amount, the exhaust aftertreatment system is regarded as a defeated device, which is illegal.
(45) Therefore, according to the present disclosure, in consideration of a change in the model purification efficiency due to aged deterioration of the SCR apparatus 1, the SCR apparatus 1 may consistently maintain suitable purification in compliance with regulations while the model purification efficiency is corrected to a suitable value.
(46) The method for controlling the exhaust aftertreatment system for vehicles according to the present disclosure further includes, when a next regeneration operation is performed after correcting the model purification efficiency, accumulating, by the controller 9, NO.sub.x emission amounts measured by the rear end NO.sub.x sensor 7 of the SCR apparatus 1 and NO.sub.x emission amounts calculated by the NO.sub.x emission amount model respectively for a designated second reference time immediately after the regeneration operation is finished (S110), determining, by the controller 9, whether or not an accumulated value of the NO.sub.x emission amounts measured by the rear end NO.sub.x sensor 7 is greater than an accumulated value of the NO.sub.x emission amounts calculated by the NO.sub.x emission amount model (S120); and correcting, by the controller 9, the ammonia occludable amount of the SCR apparatus 1 when the accumulated value of the NO.sub.x emission amounts measured by the rear end NO.sub.x sensor 7 is greater than the accumulated value of the NO.sub.x emission amounts calculated by the NO.sub.x emission amount model (S130).
(47) That is, when the regeneration operation is repeated, if a process of learning the corrected model purification efficiency in the previous regeneration operation is performed, the ammonia occludable amount of the SCR apparatus 1 used to calculate the urea injection amount is corrected depending on the situation in the next regeneration operation.
(48) The reason for this is to prevent ammonia slip in which, if a reduction in the ammonia occludable amount due to aged deterioration of the SCR apparatus 1 is not properly considered, the amount of unreacted ammonia is emitted downstream from the SCR apparatus 1 due to an excessive urea injection amount.
(49) Referring to
(50) The ammonia occlusion amount of the SCR apparatus 1 may be expressed using the following equation:
ammonia occlusion amount=urea injection amount−
urea amount used to reduce NO.sub.x−urea amount oxidized−
unreacted urea amount.
(51) Here, accurate modeling of the amount of urea oxidized and the amount of urea which does not participate in reaction, i.e., the amount of urea which is occluded into the wall of the SCR apparatus 1 but has a remarkably low reaction rate, or is occluded into the wall of the SCR apparatus 1 and does not thus actually participate in the reaction, is impossible, and as a result, precise detection of the ammonia occludable amount of the SCR apparatus 1 is impossible.
(52) However, because all ammonia occluded in the SCR apparatus 1 is removed and thus no ammonia is occluded in the SCR apparatus 1 immediately after the regeneration operation, such as regeneration of the DPF, is performed, in the present disclosure, the ammonia occludable amount is to be suitably corrected using the second reference time for which the above situation is maintained.
(53) That is, because the model purification efficiency was corrected in the previous regeneration operation and the NO.sub.x emission amount model was corrected thereby, the accumulated value of the NO.sub.x emission amounts measured by the rear end NO.sub.x sensor 7 (i.e., the sensor-based accumulated value) for the second reference time should be almost equal to the accumulated value of the NO.sub.x emission amounts calculated by the NO.sub.x emission amount model (i.e., the model-based accumulated value). However, when the sensor-based accumulated value is greater than the model-based accumulated value, as shown in
(54) For reference,
(55) Therefore, when the sensor-based accumulated value for the second reference time is greater than the model-based accumulated value, as described above, the controller 9 corrects the ammonia occludable amount so as to ultimately reduce the urea injection amount to an optimum level, thereby being capable of preventing emission of ammonia based on the unnecessary urea injection amount.
(56) The controller 9 corrects the ammonia occludable amount of the SCR apparatus 1 by multiplying the ammonia occludable amount by a designated occlusion coefficient, and the occlusion coefficient has a value in the range of 0 to 1.
(57) That is, the ammonia occludable amount will be gradually decreased due to aged deterioration of the SCR apparatus 1, and thus, the corrected ammonia occludable amount may be easily calculated by multiplying the previous ammonia occludable amount by the occlusion coefficient which is within the range of 0 to 1.
(58) In more detail, the controller 9 calculates the urea injection amount using the following equation:
urea injection amount=NO.sub.x inflow rate×(corrected
NH.sub.3—NO.sub.x reaction ratio)×(corrected model purification
efficiency)+(ammonia occludable amount×occlusion
coefficient).
(59) While the controller 9 controls the urea injection apparatus 5 to inject the calculated urea injection amount into the front end of the SCR apparatus 1, the controller finds the value of the occlusion coefficient by gradually decreasing the occlusion coefficient until the NO.sub.x emission amount calculated by the rear end NO.sub.x sensor 7 becomes equal to the NO.sub.x emission amount calculated by the NOx emission amount model.
(60) That is, the controller 9 corrects the ammonia occludable amount of the SCR apparatus 1 using the value of the occlusion coefficient when the NO.sub.x emission amount calculated by the rear end NO.sub.x sensor 7 becomes equal to the NO.sub.x emission amount calculated by the NO.sub.x emission amount model, and calculates the urea injection amount using the corrected ammonia occludable amount using the following equation:
urea injection amount=NO.sub.x inflow rate×(corrected
NH.sub.3—NO.sub.x reaction ratio)×(corrected model purification
efficiency)+(corrected ammonia occludable amount).
(61) The controller 9 controls the urea injection apparatus 5 to inject the calculated urea injection amount, and thus allows the SCR apparatus 1 to exhibit the optimal purification function without emitting ammonia.
(62) Here, the second reference time may be set to be equal to the first reference time or to be slightly different from the first reference time.
(63) That is, the second reference time may be set based on a time for which all ammonia is removed from the SCR apparatus 1 because the temperature of the SCR apparatus 1 is still high immediately after the regeneration operation and new ammonia has not started to be occluded in the SCR apparatus 1, and the second reference time may be set to a different time from the first reference time as needed.
(64) For reference, in the embodiment shown in
(65) The controller 9 may turn off the slip diagnosis flag after correcting the ammonia occludable amount of the SCR apparatus 1, and thus, again correct the model purification efficiency depending on the situation immediately after the next regeneration operation is performed.
(66) As is apparent from the above description, the present disclosure provides a method for controlling an exhaust aftertreatment system for vehicles in which ammonia slip of an SCR apparatus may be prevented without providing an ammonia sensor downstream from the SCR apparatus so as to avoid an increase in vehicle costs, a suitable amount of urea may be injected in consideration of a change in purification efficiency due to aged deterioration of the SCR apparatus, and ultimately the SCR apparatus may purify NO.sub.x in exhaust gas into the optimum state so as to satisfy various regulations.
(67) Although the exemplary embodiments of the present disclosure have been disclosed for illustrative purposes, those skilled in the art will appreciate that various modifications, additions and substitutions are possible, without departing from the scope and spirit of the disclosure as disclosed in the accompanying claims.