SHEATH ASSEMBLY HAVING AN ECHOGENIC STRUCTURE

Abstract

A sheath assembly configured to be positioned over a needle of a needle assembly or over a needle of a catheter assembly includes an elongated tube which defines a bore and an echogenic structure and a connector configured to be fixated to an outside of the cannula wall of the needle, thereby fixating the sheath assembly.

Claims

1.-51. (canceled)

52. A sheath assembly configured to be positioned over a needle of a needle assembly or over a needle of a catheter assembly, the sheath assembly comprising an elongated tube with a defined bore and which comprises an echogenic structure and a connector configured to be fixated to an outside of the cannula wall of the needle, thereby fixating the sheath assembly, wherein the echogenic structure is part of the elongated tube and configured to be inserted into a body of a patient and to provide echogenicity inside the body.

53. The sheath assembly according to claim 52 wherein the connector comprises a clamp configured to exert a clamping force on the outside of the cannula wall of the needle, wherein the clamp comprises at least a first clamping member and a second clamping member which are movable relative to one another and are configured to clamp the outside of the cannula wall of the needle, or a single clamping member which has an annular shape and is configured to circumferentially engage the outside of the cannula wall and wherein a circumferential length of the single clamping member can be increased or decreased in order to vary the clamping force on the outside of the cannula wall, wherein the connector comprises a biasing member configured for exerting a biasing force which pushes the clamping members towards one another.

54. The sheath assembly according to claim 52, wherein the connector comprises at least one operating member configured to be operated by the user, wherein the operating member is movable between a first position and a second position, wherein in the first position of the operating member the connector is not fixated to the needle, allowing the sheath assembly to slide over the needle in order to be positioned or removed from the needle, and wherein in the second position the connector is fixated to the needle.

55. The sheath assembly according to claim 54, wherein the operating member is configured to move the first and second clamping member away from one another against the biasing force of the biasing member when the operating member is moved to the first position.

56. The sheath assembly according to claim 52, wherein the connector is not capable of being connected to a casing, housing, base, handle, hub or luer lock of a needle assembly.

57. The sheath assembly according to claim 52, constructed and intended to be positioned over a needle of a needle assembly for vascular access, a biopsy or for a peripheral nerve block.

58. The sheath assembly according to claim 52, wherein the echogenic structure comprises a coating which is applied on the elongated tube.

59. The sheath assembly according to claim 58, wherein the echogenic structure comprises the coating wherein the coating comprises small particles having a different acoustic impedance than the coating layer itself and tissues of the human body.

60. The sheath assembly according to claim 52, wherein the material of the echogenic structure has a different acoustic impedance than human tissue.

61. The sheath assembly according to claim 52, wherein the echogenic material has a surface which provides different angles of reflectance of incoming sound waves, resulting in the sound waves being scattered in every direction.

62. The sheath assembly according to claim 52, wherein the echogenic structure is not applied over the full length of the elongated tube, but only over a part of the length thereof, wherein the echogenic structure has a length which extends over at most 50 percent of the length of the elongated tube.

63. The sheath assembly according to claim 62, wherein the echogenic structure is located at a distal end of the sheath and not at a proximal end of the sheath, wherein the echogenic structure is located at the end of the elongated tube which is opposite to the end where the connector is located.

64. The sheath assembly according to claim 52, wherein the echogenic structure is at least partially manufactured from metal, wherein the metal echogenic structure is not a coating, and wherein the metal echogenic structure comprises a coil or a braid.

65. The sheath assembly according to claim 52, wherein the echogenic structure comprises gas bubbles inside the tube wall of the elongated tube or an echogenic structure adhesively bonded to the tube wall of the elongated tube or wherein the echogenic structure comprises particles, in particular liquid, solid or gel particles, or gas filled bubbles inside the wall of the elongated tube.

66. A combination of a sheath assembly according to claims 53 and a catheter assembly or needle assembly, wherein a shape of the clamping member corresponds with a radius of the outside of the cannula wall of the catheter assembly or needle assembly, the clamping member being concave according to a radius of curvature.

67. The combination of claim 66, wherein the needle comprises ridges on the outside or grooves in the outside of the cannula wall configured for providing grip for the connector of the sheath assembly or a cannula wall having a section with a roughened surface.

68. A method for making a sheath assembly according to claim 52, the method comprising: providing an elongated tube having an echogenic structure, and connecting said elongated tube to a connector configured to be fixated to an outside of a cannula wall of a needle, thereby fixating the sheath assembly to the needle.

Description

BRIEF DESCRIPTION OF THE FIGURES

[0081] FIG. 1 shows a front side of an embodiment of the sheath assembly according to the invention.

[0082] FIG. 2 shows a side view of an embodiment of the sheath assembly according to the invention.

[0083] FIG. 3 shows a rear view of an embodiment of the sheath assembly according to the invention.

[0084] FIG. 4 shows a top view of an embodiment of the sheath assembly according to the invention.

[0085] FIG. 5 shows an isometric view of an embodiment of the sheath assembly according to the invention.

[0086] FIG. 6 shows a sectional front view of the sheath assembly according to the invention.

[0087] FIG. 7 shows a sectional side view of the sheath assembly according to the invention.

[0088] FIG. 8 shows an isometric view of the embodiment of FIGS. 1-5 in operation.

[0089] FIG. 9 shows a top view of a set comprising the sheath assembly according to the invention and a needle assembly.

[0090] FIG. 10 shows a side view of the set of FIG. 7.

[0091] FIG. 11 shows an isometric view of the set of FIGS. 7 and 8.

[0092] FIGS. 12-17 show a further embodiment of the invention.

[0093] FIGS. 18-22 show a further embodiment of the invention which is a variant of the embodiment of FIGS. 12-17.

[0094] FIGS. 23-31 show a further embodiment of the invention.

[0095] FIG. 32 shows yet another embodiment of the invention.

[0096] FIGS. 33-37 show another embodiment of the invention.

[0097] FIGS. 38-41 show again another embodiment of the invention.

[0098] FIGS. 42-46 show yet another embodiment of the invention.

[0099] FIGS. 47-51 show a further embodiment of the invention.

[0100] FIGS. 52-57 show again another embodiment of the invention.

[0101] FIGS. 58-60 shows further embodiments of the invention in which the echogenic structure comprises metal, particles or bubbles.

[0102] FIG. 61 shows a further embodiment of the invention.

DETAILED DESCRIPTION OF THE INVENTION

[0103] Turning to FIGS. 1-11, a sheath assembly 10 is shown which is configured to be positioned over a needle 102 of a needle assembly 100 or over a needle of a catheter assembly. The sheath assembly 10 comprises an elongated tube 12 (also called sheath 12) which defines a bore 14 and an echogenic structure 16.

[0104] The sheath assembly further comprises a connector 18 configured to fixate the sheath assembly to the outside of the cannula wall 20 of the needle 102. The connector is positioned at a proximal end of the sheath assembly.

[0105] The connector 18 is relatively small in order not to hinder the user or the patient. The outer dimensions may be smaller than 20 mm (length) by 20 mm (width) by 30 mm (height). In this way almost the full needle length or catheter length can be used.

[0106] With particular reference to FIGS. 6 and 7, the connector 18 comprises a clamp 22 comprising at least a first clamping member 24 and a second clamping member 25 and a biasing member 26 configured for exerting a biasing force which pushes the first and second clamping member towards one another.

[0107] The connector 18 further comprises an operating member 28 configured to be operated by the user, wherein the operating member 28 is movable in a direction 30 between a first position and a second position, wherein in the first position the connector 18 is not fixated to the needle 102, allowing the sheath assembly to slide over the needle in order to be positioned or removed from the needle, and wherein in the second position the connector is fixated to the needle.

[0108] The operating member 18 is movable in a direction 30 orthogonal to a main axis 32 of the elongated tube 12.

[0109] The operating member 18 is configured to move the first and second clamping member 24, 25 away from one another against the biasing force of the biasing member 26 when the operating member is moved to the first position.

[0110] The connector 18 is configured to fixate the sheath assembly to the needle via friction.

[0111] At least one of the first and second clamping member 24, 25 may have a curved, concave clamping surface 34, 35.

[0112] The first and second clamping member 24, 25 may be provided with sharp protrusions or with a covering layer of anti-slip material.

[0113] The connector comprises a housing 36 having a first hole 37 in a first housing wall 38 and a second hole 39 in an opposite, second housing wall 40. The elongated tube 12 is connected to the second housing wall 40.

[0114] The first hole 37 and second hole 39 each have an edge, wherein the edges define the second clamping member 25, wherein the first clamping member 24 is movably arranged inside the housing 36, wherein the biasing member 26 comprises a spring, wherein the operating member moves the first clamping member from a clamping position to a disengaged position, wherein the spring biases the movable gripping member toward the clamping position.

[0115] The first clamping member 24 comprises a clamping hole 42, wherein the first clamping member is movable between: [0116] the disengaged position in which the clamping hole 42 is aligned with the first hole 37 and the second hole 39, and [0117] the clamping position in which the clamping hole 42 is not aligned with the first hole 37 and the second hole 39.

[0118] When seen in side view, see FIG. 7, the second clamping member 25 comprises a first clamping surface 35 and a second clamping surface 35 located at a distance from one another and associated with respectively the first hole 37 and the second hole 39. The first and second clamping surface 35 engage the outside of the cannula wall from one side. The clamping surface 34 of the first clamping member 24 engages the outside of the cannula wall from the opposite side. In side view, the clamping surface 34 of the first clamping member 24 is located between the first and the second clamping surface 35. In this way the clamp provides a three point clamping arrangement. Obviously, the clamp may engage the outside of the cannula wall in more than three locations, when seen in side view.

[0119] The connector 18 is not capable of being connected to a casing 103, housing, base, handle, hub or luer lock of a needle assembly, only to the needle 102 itself. The connector may abut the casing, housing, base, handle, hub or luer lock of a needle assembly, though.

[0120] The sheath assembly 10 may in particular be constructed and intended to be positioned over a needle of a needle assembly for vascular access, or over a needle of a catheter assembly for a biopsy or for a peripheral nerve block.

[0121] The echogenic structure 16 comprises a coating which is applied on the elongated tube 12.

[0122] The echogenic structure 16 comprises the coating and small particles, said small particles being manufactured from a material with an different acoustic impedance than the coating layer itself, the tissue, fat, vein, artery, organ or muscle or any other body part into which the needle is inserted, wherein the ultrasound signal is reflected back to the ultrasound transducer, and an image of the device appears on the ultrasound screen .

[0123] The particles are gas, solid, gel or liquid particles. The particles may in particular be glass, sand or crystal particles. The particles may be solid microspheres.

[0124] The echogenic structure 16 is not applied over the full length 50 of the elongated tube 12, but only over a part 52 of the length thereof. The length 50 of the elongated tube may be 45-55 mm, in particular about 49 mm as shown in FIG. 7. However, for different applications, different lengths may be used.

[0125] The echogenic structure has a length 52 which extends over at most 50 percent of the length of the elongated tube, in particular over at most 25 percent, more in particular over at most 10 percent of the length of the elongate tubule. The echogenic structure may have a length 52 of less than 3.5 cm.

[0126] The echogenic structure is located at a distal end 55 of the sheath and not at a proximal end 56 of the sheath, in particular at the end of the elongated tube 12 which is opposite to the end where the connector 18 is located.

[0127] In addition or in an alternative variant the echogenic structure or a part thereof is manufactured from metal.

[0128] The elongated tube 12 may comprise a tube wall 58 which comprises a first, inner layer 88 and a second, outer layer 89, and wherein the echogenic structure is: [0129] located between the inner and outer layer, or [0130] provided on the outer side of the inner layer, or [0131] provided on the inner side of the outer layer.

[0132] This is further discussed in relation to FIG. 59.

[0133] The elongated tube 12 may be made from a polymer tubing, in particular Polyurethane, PolyEther Ketone, Polyether ether Ketone, PEVAc, POM, PTSE, PEBAX, Nylon, PET, polyimide, polyamide, polyester, polycarbonate, PVC, polyethylene, polypropylene, FEP, silicone.

[0134] Additionally or alternatively, the echogenic structure may comprise gas bubbles inside the tube wall of the elongated tube or a echogenic structure adhesively bonded to the tube wall of the elongated tube.

[0135] The distal end 55 of the tube 12 does not taper outwardly.

[0136] The echogenic structure may comprise a coating and solid microspheres embedded in the coating layer, wherein the echogenic structure is only provided at one end, the distal end, of the elongated tube and has a length 52 of less than 20 percent of the length 50 of the elongated tube 12, the length 52 being less than 5 cm. The connector 18 comprises a clamp comprising a first clamping member 24 and a second clamping member 25 and a biasing member 26 configured for exerting a biasing force which pushes the first and second clamping member towards one another.

[0137] The present invention also relates to a set 200 of a sheath assembly 10 and a catheter assembly or needle assembly 100, wherein a shape of the connector 18 corresponds with a radius r1 of the outside of the cannula wall 58 of the catheter assembly or needle assembly. In particular a radius r2 of the concave clamping surfaces 34, 35 of the first and second clamping member corresponds to the radius r1 of the outside of the cannula wall.

[0138] The concave clamping surfaces 34,35 of the first and second clamping member 24, 25 may have a radius which is 90-110 percent of the radius of the outside of the cannula wall.

[0139] The connector 18 may not be capable of being connected to a casing, housing, base, handle, hub or luer lock of the needle assembly or catheter assembly which is part of the same set.

[0140] A method for making a sheath assembly according to any the invention may comprise: [0141] providing an elongated tube having an echogenic structure, [0142] connecting said elongated tube to a connector.

Operation

[0143] Turning in particular to FIGS. 8-11, in operation, a medical practitioner may have a set as disclosed above comprising a needle assembly 100 or catheter assembly on the one hand and a sheath assembly 10 on the other hand.

[0144] The sheath assembly may come in a separate package and may not be specifically designed for the exact length of the needle of the needle assembly or catheter assembly. Instead, the sheath assembly 10 can be used for a range of needle assemblies 100 or catheter assemblies.

[0145] The medical practitioner holds the needle assembly 100 or catheter assembly with one hand 59A, takes the sheath assembly 10 with his other hand 59B, and pushes the operating member 28 downward and slides the elongated tube 12 over the needle 102 until the tip 55 (also called the distal end 55) is positioned just at the edge 60 of the bevel 62 of the needle 102. The medical practitioner can check this visually. In this position, the user releases the operating member 28 and the sheath assembly is fixated to the needle 102.

[0146] The completed assembly is now ready for use. The medical practitioner can insert the needle 102 with the sheath into the patient. The ultrasound signal is reflected back to the ultrasound transducer, and an image of the device appears on the screen of an ultrasound imaging device. The echogenic structure allows the user to see where the needle tip is inside the body and to controllably move the needle tip inside the body.

[0147] When the medical practitioner is ready with the treatment, he or she can retrieve the completed assembly from the body by pulling back the needle, The sheath assembly 10 will automatically also be pulled back as a result of the connector 18 which provides the fixation.

[0148] Because the connector can be positioned anywhere along the needle 102, there is no need for cutting the sheath 12 to length.

Further Embodiments

[0149] Turning to FIGS. 12-17, in another embodiment, the connector 18 comprises one or more finger grips 70 which protrude from the housing. The second hole 39 tapers outwardly.

[0150] The clamping hole 42 has a shape of a triangle or a triangle with a chamfered corner. The first and second holes 37, 39 may have a similar shape but mirrored. As can be seen in FIG. 14 these two shapes together define a triangular through passage 72 which in use defines three contact points with the needle. In other words, the clamp is configured to engage the cannula wall in three locations. These three locations may in particular be located at about 120 degrees from one another in the circumferential direction.

[0151] Turning to the embodiment of FIGS. 18-22, this embodiment is essentially the same as the embodiment of FIGS. 12-17, except that the clamping hole 42 is oval. The first and second holes 37, 39 are circular.

[0152] Turning to the embodiment of FIGS. 23-31, in this embodiment the biasing member 26 is located outside the housing 36. The biasing member 26 extends around the housing 36 and is connected to the operating member 28 outside of the housing. The biasing member is also connected to the housing 36 itself, in particular to a bottom side 75 of the housing. The biasing member may have an oval shape. This makes it possible to apply a large and strong biasing member.

[0153] Turning to FIG. 32, in another embodiment, the echogenic structure 16 may be a metal structure extending around the tube 12. In particular the echogenic structure may be a metal coil which spirals around the tube 12. The tube 12 may have a first inner layer and a second outer layer and the echogenic structure may be located between the first and second layer. The metal coil may only extend over a portion of the length of the tube 12, or may extend over the entire length of the tube 12.

[0154] Turning to FIGS. 33-37, in another embodiment, the connector 18 comprises first connector part 80 comprising: [0155] the first and second clamping member 24, 25, and [0156] external thread 82,
and a second, annular connector part 81 comprising internal thread 83, wherein the second connector part is screwed onto the first connector part to press the first and second clamping member 24, 25 together against the outside of the cannula wall. The tube 12 is connected to the first connector part 80. This allows a very strong fixation of the sheath assembly onto the needle assembly or catheter assembly.

[0157] Turning to FIGS. 38-41, in another embodiment, the connector comprises a clamp having a single clamping member 124 which has an annular shape and is configured to circumferentially engage the outside of the cannula wall. A circumferential length of the single clamping member can be increased or decreased in order to vary the clamping force on the outside of the cannula wall. In this case the single clamping member 124 is a coiled spring 90.

[0158] The spring 90 defines an opening and is biased to a gripping position. The spring comprises a first handle 91 and a second handle 92 configured to be pushed toward one another by a user with his or her fingers, thereby deforming the spring against a spring force to a more open form having a greater circumferential length, wherein after the user lets go of the handles 91, 92, the resilient member deforms back to a clamped position under the influence of the spring force. The handles are connected to opposite ends of the coiled spring.

[0159] Turning to FIGS. 42-46, in another embodiment, the clamp 22 is a hose clamp and comprises a strip 95 defining a circumference around an opening and an adjustment device 96, in particular a rotary device. The adjustment device 96 engages a first portion of the strip and a second portion of the strip, wherein the adjustment device is configured to adjust a circumferential length of the strip, thereby controlling the fixation of the clamp 22 on the outside of the cannula wall .

[0160] Turning to FIGS. 47-51, in another embodiment, the connector 18 comprises a ratchet clamp 22. The ratchet clamp 22 is self locking and comprises a single clamping member 124 which has an annular shape and is configured to circumferentially engage the outside of the cannula wall. The resilient body 124 defines an opening and extends at least partially around said opening. The ratchet clamp comprises a first ratchet member 111 and a second ratchet member 112 configured to engage one another and comprising respectively a first ratchet 113 and a second ratchet 114. The user can simply press the first and second ratchet members together, thereby fixating the connector 18 onto the outside of the cannula wall.

[0161] Turning to FIGS. 52-57, in this embodiment, the clamp 22 comprises a body 120 comprising: [0162] a tubular base 122 which defines a base bore, and [0163] an upper slit part 124 and a lower slit part 125 which define a slit 126 between them.

[0164] The upper and lower slit part 124, 125 extend from the tubular base towards the distal end 55 of the sheath assembly 10. When viewed in an axial direction of the sheath assembly 10 the first and second slit part 124, 125 are located within the bore of the elongated tube 12. The first and second slit part 124, 125 are resilient and allow the needle 102 to slide through the slit 126 in one direction but resist a sliding movement of the needle in an opposite direction.

[0165] Turning to FIG. 58, in a further embodiment, the echogenic structure 16 comprises particles or gas bubbles 90 inside the sheath 12. In case of gas bubbles, the gas may be air. In case of particles, the particles are manufactured from a material different than the tube wall itself, for instance glass particles. The bubbles or particles may have a same size or have different sizes. The bubbles or particles may have various shapes such as spheres, cubes, cylinders, polyhedrons or irregular shapes. The bubbles or particles may be arranged in an orderly manner.

[0166] Turning to FIG. 59, in another embodiment, the echogenic structure comprises a metal material located between an inner layer 88 and an outer layer 89. The echogenic structure can also be located on the outer side of the inner layer, or on the inner side of the outer layer. The metal echogenic structure can be in the shape of a coil or a braid.

[0167] Turning to FIG. 60, in another embodiment the particles or bubbles 90 may have varying sizes and may be randomly dispersed in the cannula wall. Obviously, the particles and/or bubbles may also have uniform sizes (and shape).

[0168] Turning to FIG. 61, in another embodiment, the needle of the needle assembly has ridges or grooves (99) or more generally a roughened surface for instance in the form of a pattern. This may further improve the gripping connection. The notches or grooves may extend circumferentially. A plurality of circumferential notches or grooves may be provided. The ridges, grooves or roughened surface extends over a limited length in the axial direction.

[0169] It will be clear to the skilled person that different embodiments of the connectors can be combined with different embodiments of the echogenic structure.

[0170] The terms “a” or “an”, as used herein, are defined as one or more than one. The term plurality, as used herein, is defined as two or more than two. The term another, as used herein, is defined as at least a second or more. The terms including and/or having, as used herein, are defined as comprising i.e., open language, not excluding other elements or steps.

[0171] Any reference signs in the claims should not be construed as limiting the scope of the claims or the invention. It will be recognized that a specific embodiment as claimed may not achieve all of the stated objects.

[0172] The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage.

[0173] White lines between text paragraphs in the text above indicate that the technical features presented in the paragraph may be considered independent from technical features discussed in a preceding paragraph or in a subsequent paragraph.