Laser illumination device and peripheral monitoring sensor provided with same
11269062 · 2022-03-08
Assignee
Inventors
Cpc classification
F21V5/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
G02B3/005
PHYSICS
G02B19/0028
PHYSICS
G01S7/481
PHYSICS
G02B27/0916
PHYSICS
F21V5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V23/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V3/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S45/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21S2/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G01S7/481
PHYSICS
G02B27/09
PHYSICS
Abstract
A laser illumination device includes a light source component, a micro-element lens, and a meniscus lens. The light source component emits a laser beam. The micro-element lens spreads out the laser beam. The meniscus lens has an incident face on which the laser beam from the micro-element lens is incident, and a light emission face that is provided on the opposite side from the incident surface and includes a convex shape, and the meniscus lens has a negative power for spreading out the incident laser beam from the micro-element lens.
Claims
1. A laser illumination device, comprising: a light source component configured to emit a laser beam; a micro-element lens configured to spread out the laser beam; and a lens unit comprising an incident face on which the laser beam is incident from the micro-element lens, and an emission face provided on an opposite side from the incident face and including a convex shape, the lens unit having negative power to spread out the laser beam incident from the micro-element lens.
2. The laser illumination device according to claim 1, wherein the micro-element lens comprises a plurality of micro-lenses disposed in a same plane.
3. The laser illumination device according to claim 2, wherein the micro-lenses included in the micro-element lens have a shape in which a curvature of a convex portion is large in a cross sectional view parallel to an optical axis.
4. The laser illumination device according to claim 2, wherein the micro-lenses included in the micro-element lens are cylindrical lenses.
5. The laser illumination device according to claim 1, wherein the incident face of the lens unit has a concave shape.
6. The laser illumination device according to claim 1, wherein the lens unit comprises a meniscus lens.
7. The laser illumination device according to claim 1, further comprising a beam expander that is configured to combine a plurality of lenses disposed between the light source component and the micro-element lens, and configured to expand the beam diameter of the laser beam emitted from the light source component.
8. The laser illumination device according to claim 1, wherein the micro-element lens includes diffusion particles configured to spread out the incident laser beam.
9. The laser illumination device according to claim 1, wherein the lens unit includes diffusion particles configured to spread out the incident laser beam.
10. The laser illumination device according to claim 1, further comprising a diffuser disposed between the micro-element lens and the lens unit, the diffuser configured to spread out the incident laser beam.
11. A peripheral monitoring sensor, comprising: the laser illumination device according to claim 1; a light receiver configured to receive reflected light of the laser beam emitted from the laser illumination device, from a plurality of directions; and a detector configured to detect surrounding objects on the basis of an amount and direction of the reflected light received by the light receiver.
12. A laser illumination device, comprising: a light source component configured to emit a laser beam; a lens unit comprising an incident face on which the laser beam is incident from the light source component, and an emission face provided on an opposite side from the incident face and including a convex shape, the lens unit having negative power to spread out the laser beam; and a micro-element lens having a plurality of micro-lenses disposed on the emission face of the lens unit, the micro-element lens configured to spread out the laser beam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1)
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
DETAILED DESCRIPTION
Embodiment 1
(17) The laser illumination device according to an embodiment of the present invention is described below with reference to
(18) The laser illumination device 10 according to this embodiment is mounted in a vehicular peripheral monitoring sensor 100 featuring a TOF (time of flight) method. A sensor that employs the TOF method measures the distance to an object from how long it takes for the reflected light of projected light to be received (the flight time of light).
(19) As shown in
(20) The laser illumination device 10 is installed for illumination of the peripheral monitoring sensor 100, and is controlled by the controller 103. The laser illumination device 10 receives a light projection command signal from the controller 103, and irradiates a wide angle over the desired range (about 140 degrees) with the laser beam B1. The detailed configuration of the laser illumination device 10 will be described below.
(21) After being emitted from the laser illumination device 10, the laser beam B1 hits an object 101, and the reflected light is received by the light receiving element 102. The light receiving element 102 then transmits data, such as the amount of reflected light that was received, to the controller 103.
(22) A CMOS (complementary MOS) image sensor is used as the light receiving element 102, which receives a plurality of beams of reflected light. In addition, arrayed PDs (photo diodes), APDs (avalanche photo diodes), or SPADs (single photon avalanche diodes) may be used as the image sensor. Also, the light receiving element 102 is configured to allow calculation of the direction in which the plurality of beams of reflected light are incident based on the position on the image sensor where the light is received, by appropriate geometric design.
(23) The controller 103 determines that the light received by the light receiving element 102 is reflected light of the laser light B1 on the basis of the change in the amount of this light. The controller 103 can also calculate the distance to a nearby object on the basis of how long it takes to receive the reflected light of the laser beam B1 emitted from the laser illumination device 10, and determine whether there is an obstacle, a person, or the like in the vicinity.
(24) Furthermore, the controller 103 determines the type and position of an object located nearby by analyzing a plurality of sets of three-dimensional point group data obtained on the basis of the incidence direction of the received reflected light and the calculated distance to the nearby object.
(25) Laser Illumination Device 10
(26) The laser illumination device 10 in this embodiment is installed as an illumination device for the above-mentioned peripheral monitoring sensor 100, and irradiates a wide angle on the left and right side surfaces of the vehicle C with the laser beam B1. As shown in
(27) Light Source Component 11
(28) The light source component 11 emits a laser beam substantially parallel to the micro-element lens 12. In addition, a laser diode (LD) or the like that emits a laser beam with excellent energy concentration and directivity can be used as the light source component 11.
(29) Micro-Element Lens 12
(30) The micro-element lens 12 is provided between the light source component 11 and the meniscus lens 13 as shown in
(31) The micro-element lens 12 includes, for example, a lens array, a cylindrical lens array, or the like constituted by a plurality of the micro-lenses 12a.
(32) As shown in
(33) The result of giving the convex portion of the micro-lens 12a an aspherical shape with a large curvature is that, as shown in
(34) More specifically, with the laser illumination device 10 in this embodiment, as shown in
(35) That is, in this embodiment, the use of the micro-element lens 12 including the micro-lenses 12a having a convex portion with a curvature that is greater at the distal end part in the optical axis direction than that of the peripheral part in a cross sectional view parallel to the optical axis allows irradiation with the laser light B1 such that the intensity on the outside of the irradiation range (the side with a larger angle) is greater than that in the center.
(36) As a result, a laser beam B1 with a sufficient light quantity can irradiate all the way to the outside range in the irradiation range of the laser beam B1, as opposed to a conventional micro-element lens in which the intensity distribution is highest in the central part and weakens toward the outside. Thus, the peripheral monitoring sensor 100 can detect obstacles, people, and the like in the surrounding area with high accuracy.
(37) Meniscus Lens 13
(38) The meniscus lens 13 has a negative power as a whole in order to further expand and widen the angle of the laser beam that has already been expanded by the micro-element lens 12, and is disposed on the emission side of the micro-element lens 12 as shown in
(39) More precisely, the incidence face 13a of the meniscus lens 13 has an aspherical concave shape with a radius of curvature of 15 mm and a conic constant of −0.89. The emission face 13b of the meniscus lens 13 has a hemispherical shape with a radius of curvature of 60 mm.
(40) In this embodiment, the meniscus lens 13 has the concave aspherical incidence face 13a on the micro-element lens 12 side and the convex emission face 13b having a large curvature on the opposite side, and the lens as a whole has a negative power. Consequently, the laser beam B1 that is incident after passing through the micro-element lens 12 can be further expanded to irradiate a wider angle with the laser beam. Therefore, as shown in
(41) Also, in this embodiment, the use of the meniscus lens 13 having the convex emission face 13b allows eye safety to be ensured no matter from which angle the laser beam B1 emitted from the emission face 13b of the meniscus lens 13 is viewed.
(42) More specifically, as shown in
(43) In view of this, with the laser illumination device 10 in this embodiment, the meniscus lens 13 having the convex emission face 13b is used.
(44) Consequently, as shown in
(45) More specifically, the viewing angle of the laser beam B1 entering the eye when viewed from the front of the laser illumination device 10 was 104 mrad, and the viewing angle of the laser beam B1 entering the eye when viewed from an angle of 70 degrees from the front was 100 mrad (5.73 degrees). That is, the angle of the laser beam B1 entering the eye as seen from any angle can be raised to 100 mrad or more.
(46) As a result, the apparent size of the light source formed on the retina can be increased enough to prevent the laser beam B1 from damaging the retina.
(47) Because of the above, making the emission face 13b of the meniscus lens 13 a convex shape with a curvature larger than that of a spherical surface allows the laser beam B1 to irradiate a wide angle in a state in which the apparent size of the light source when viewed from an angle has been increased so that safety of human eyes is ensured.
(48) IEC (International Electro-technical Commission) 60825 uses the value of the viewing angle considered to be safe as a standard to define the maximum viewing angle αmax, which is the value of the viewing angle of an apparent light source at which MPE and AEL become independent of the size of the light source at a size above this standard.
(49) That is, since the allowable light reception amount per unit of surface area of the retina of the human eye is a constant value, the allowance light amount can be increased by increasing the apparent size (area) of the light source formed on the retina.
(50) The above can be explained from values calculated by simulation.
(51)
(52) Here, since the distance between the laser illumination device 10 and the eye is set to 70 mm, the viewing angle is 100 mrad. Similarly,
(53) The meniscus lens 13 is a cylindrical lens having curvature in one direction (the substantially horizontal direction) in a plane parallel to the optical axis, and having no curvature in a direction perpendicular to the first direction (the substantially vertical direction).
(54) That is, in this embodiment, the use of a cylindrical lens as the meniscus lens 13 affords a configuration in which the laser beam B1 angle is increased only in the substantially horizontal direction in which the periphery is monitored, and the angle of the laser beam B1 is not increased in the substantially vertical direction.
(55) It is also possible for there to be curvature in a substantially perpendicular direction, as needed.
(56) Main Features
(57) With the laser illumination device 10 in this embodiment, the combined use of the micro-element lens 12 and the meniscus lens 13 as described above allows the laser beam B1 to irradiate a wide angle of 140 degrees, as shown in
(58) Furthermore, the above combination allows the laser beam B1 to be emitted from the entire convex emission face 13b of the meniscus lens 13.
(59) That is, with the laser illumination device 10 in this embodiment, because the concave meniscus lens 13 is disposed on the emission side of the micro-element lens 12, the laser beam B1 and can be spread out over a wider angle in two stages in the micro-element lens 12 and the meniscus lens 13.
(60) As a result, the laser beam B1 can be expanded and irradiate a wide angle more effectively than in the past, and the laser beam B1 can be prevented from damaging the retina by increasing the apparent size of the light source formed on the retina no matter from which angle α person in the surrounding area views the laser beam B1.
(61) Furthermore, with this embodiment, an aspherical lens that is pointed and has a large curvature of the convex portion is used as the micro-lenses 12a that constitute the micro-element lens 12.
(62) Consequently, a laser beam B1 can be emitted in which the intensity on the outside of the irradiation range (the side with a larger angle) is greater than that of the central part. As a result, a laser beam B1 with a sufficient light quantity can irradiate all the way to the outside range in the irradiation range of the laser beam B1, as opposed to a conventional micro-element lens in which the intensity distribution is highest in the central part and weakens toward the outside.
Embodiment 2
(63) The laser illumination device according to Embodiment 2 of the present invention will now be described through reference to
(64) As shown in
(65) The rest of the configuration of the laser illumination device 210 is the same as that of the laser illumination device 10 in Embodiment 1, so that configuration will not be described again in detail.
(66) As shown in
(67) The first lens 214a is a convex lens that is disposed on the light source component 11 side and expands the laser beam B1 emitted from the light source component 11.
(68) The second lens 214b is a convex lens that is disposed on the micro-element lens 12 side and collimates the laser beam B1 expanded by the first lens 214a.
(69) Consequently, the beam diameter of the laser beam B1 emitted from the light source component 11 can be increased (collimated) by the beam expander 214, and the laser beam B1 can be made incident on the micro-element lens 12.
(70) As a result, when the laser light B1 irradiates a predetermined wide angle, the optical system can be made more compact by shortening the distance (the optical path length) between the micro-element lens 12 and the meniscus lens 13. When the optical path length is constant and the laser beam B1 irradiates a predetermined wide angle, the curvature of the meniscus lens 13 can be reduced.
Embodiment 3
(71) The laser illumination device according to Embodiment 3 of the present invention will now be described through reference to
(72) The laser illumination device 310 according to this embodiment differs from Embodiments 1 and 2 in that it includes a micro-element lens 312 and a meniscus lens 313 formed by mixing diffusion particles, as shown in
(73) The rest of the configuration of the laser illumination device 310 is the same as that of the laser illumination device 10 in Embodiment 1, and will not be described again in detail.
(74) With the laser illumination device 310 in this embodiment, as mentioned above, diffusion particles are mixed in during molding to form the micro-element lens 312 and the meniscus lens 313.
(75) Consequently, the effect of the diffusion particles mixed into the micro-element lens 312 and the meniscus lens 313 is that the laser light B1 passing through the micro-element lens 312 and the meniscus lens 313 is effectively expanded, thereby enhancing the uniformity of the energy distribution, and that wide-angle illumination can be performed while increasing the apparent size of the light source formed on the retina of anyone in the surrounding area.
(76) Since the diffusion particles can be expected to have the effect of spreading out the laser beam B1, the laser beam B1 can irradiate a wide angle just as in Embodiment 1 even if the curvature of the convex portion of the meniscus lens is reduced, for example.
Embodiment 4
(77) The laser illumination device according to Embodiment 4 of the present invention will now be described through reference to
(78) As shown in
(79) The rest of the configuration of the laser illumination device 410 is the same as that of the laser illumination device 10 according to Embodiment 1, and will not be described again in detail.
(80) With the laser illumination device 410 in this embodiment, as mentioned above, the diffuser 401 into which diffusion particles have been mixed during molding is disposed between the micro-element lens 312 and the meniscus lens 313.
(81) Consequently, the effect of the diffusion particles mixed into the diffuser 401 is that the laser beam B1 which has passed through the micro-element lens 312 before being incident can be spread out before being incident on the meniscus lens 313. Therefore, the laser beam B1 is effectively spread out to increase the uniformity of the energy distribution, and at the same time, the apparent size of the light source formed on the retina of anyone in the surrounding area can be increased while a wide angle is irradiated.
(82) Since the diffuser 401 can be expected to spread out the laser beam B1, the laser beam B1 can irradiate a wide angle just as in Embodiment 1 even if the curvature of the convex portion of the meniscus lens is reduced, for example.
Embodiment 5
(83) The laser illumination device according to Embodiment 5 of the present invention will now be described through reference to
(84) As shown in
(85) The rest of the configuration of the laser illumination device 510 is the same as that of the laser illumination device 10 according to Embodiment 1, and will not be described again in detail.
(86) With the laser illumination device 510 in this embodiment, the use of the micro-element lens 512, in which a plurality of micro-lenses 512a are disposed on a curved surface on the emission face side, yields the same effect as that of the above embodiments, namely, that the laser light B1 is effectively spread out, thereby enhancing the uniformity of energy distribution, a wide angle can be irradiated while increasing the apparent size of the light source formed on the retina of anyone in the surrounding area, and so forth.
Embodiment 6
(87) The laser illumination device according to Embodiment 7 of the present invention will now be described through reference to
(88) As shown in
(89) The rest of the configuration of the laser illumination device 610 is the same as that of the laser illumination device 10 according to Embodiment 1, and will not be described again in detail.
(90) As mentioned above, with the laser illumination device 610 according to this embodiment uses, the lens group 613 in which two lenses are combined is used as the lens unit.
(91) The lens group 613 has a negative power overall, and as shown in
(92) In this embodiment, in order to give the lens group 613a negative power overall, at least one face, on the incident side and/or the emission side, of the third lens 613a is concave.
(93) The fourth lens 613b is formed so that its face on the emission side is convex. The face on the incident side of the fourth lens 613b is formed by a plane substantially perpendicular to the optical axis.
(94) The face on the incident side of the fourth lens 613b may be formed in a convex shape.
(95) The lens group 613 is such that light can be further scattered by the concave aspherical face of the third lens 613a, and the viewing angle α when viewed obliquely can be increased (the apparent light diffusion face size can be increased) by the convex shape of the emission side of the fourth lens 613b.
(96) Consequently, the use of the lens group 613 combining a plurality of lenses (the third and fourth lenses 613a and 613b) as an alternative to the meniscus lens yields the same effect as that of the above embodiments, namely, that the laser beam B1 is effectively expanded to enhance the uniformity of energy distribution, a wide angle can be irradiated while increasing the apparent size of the light source formed on the retina of anyone in the surrounding area, and so forth.
Embodiment 7
(97) The laser illumination device according to Embodiment 7 of the present invention will now be described through reference to
(98) The laser illumination device 710 according to this embodiment differs from Embodiment 1, etc., in that a micro-element lens 712 is disposed on the emission face 13b of the meniscus lens 13 as shown in
(99) The rest of the configuration of the laser illumination device 710 is the same as that of the laser illumination device 10 according to Embodiment 1, and will not be described again in detail.
(100) With the laser illumination device 710 in this embodiment, as shown in
(101) Consequently, this yields the same effect as that of the above embodiments, namely, that the laser light B1 emitted from the light source component 11 can be effectively expanded by the meniscus lens 13 and the micro-element lens 712 to irradiate a wide angle, and eye safety is ensured by increasing the apparent size of the light source formed on the retina of anyone in the surrounding area.
OTHER EMBODIMENTS
(102) Embodiments of the present invention were described above, but the present invention is not limited to or by these embodiments, and various changes are possible without departing from the gist of the invention.
(103) (A)
(104) In Embodiment 1, as shown in
(105) For example, as shown in
(106) Here again, combining the micro-element lens 112 and the meniscus lens 13 affords the same effect as above, namely, that the laser beam B1 can irradiate a wider angle than conventionally, and the safety of the eyes of any people in the surrounding area can be ensured.
(107) (B)
(108) In the above embodiments, as shown in
(109) For example, a light source component that emits a laser beam having a spread may be used.
(110) (C)
(111) In Embodiment 3, as shown in
(112) For example, the diffusion particles may be mixed into either the micro-element lens or the meniscus lens 313.
(113) Here again, the added diffusion particles expand the laser beam that passes through them, allowing a wider angle to be irradiated.
(114) (D)
(115) In Embodiment 4, as shown in
(116) For example, the shape of the diffuser is not limited to that of a plate, and a block-shaped diffuser may be used instead.
(117) (E)
(118) In Embodiment 5, as shown in
(119) For example, instead of the configuration shown in
(120) (F)
(121) In the above embodiments, as shown in
(122) For example, the present invention may be applied to a laser illumination device that is installed in a peripheral monitoring sensor installed in an AGV (automatic guided vehicle) used in a factory or the like, or in a surveillance sensor that monitors people in a factory, a hospital, a facility, a home, or the like.
INDUSTRIAL APPLICABILITY
(123) The laser illumination device of the present invention has the effect of allowing the emitted laser light to be spread out more effectively for wide-angle irradiation, and ensuring the safety of the eyes of any people in the surrounding area, and as such can be broadly applied to various kinds of laser illumination device.
REFERENCE SIGNS LIST
(124) 10 laser illumination device 11 light source component 12 micro-element lens 12a micro-lens 13 meniscus lens (lens unit) 13a incident face 13b emission face 100 peripheral monitoring sensor 101 object (obstacle or person) 102 light receiving element 103 controller (detector) 112 micro-element lens 112a micro-lens 210 laser illumination device 214 beam expander 214a first lens 214b second lens 310 laser illumination device 312 micro-element lens 312a micro-lens 313 meniscus lens (lens unit) 313a incident face 313b emission face 401 diffuser 410 laser illumination device 510 laser illumination device 512 micro-element lens 512a micro-lens 610 laser illumination device 613 lens unit (lens unit) 613a third lens 613b fourth lens 710 laser illumination device 712 micro-element lens 712a micro-lens B1 laser beam C vehicle Z1, Z2 laser beam irradiation range