VACUUM PROCESSING APPARATUS
20220064799 · 2022-03-03
Inventors
- Takehisa MIYAYA (Kanagawa, JP)
- Yosuke JIMBO (Kanagawa, JP)
- Yoshiaki YAMAMOTO (Kanagawa, JP)
- Kenji ETO (Kanagawa, JP)
- Yoichi ABE (Kanagawa, JP)
Cpc classification
H01L21/31
ELECTRICITY
C23C16/45517
CHEMISTRY; METALLURGY
H05H1/46
ELECTRICITY
International classification
C23C16/455
CHEMISTRY; METALLURGY
Abstract
A vacuum processing apparatus of the present is a vacuum processing apparatus which performs plasma processing. The vacuum processing apparatus includes an electrode flange, a shower plate, an insulating shield, a processing chamber in which a processing-target substrate is to be disposed, an electrode frame, and a slide plate. The electrode frame and the slide plate are slidable in response to thermal deformation that occurs when a temperature of the shower plate is raised or lowered, and a space surrounded by the shower plate, the electrode flange, and the electrode frame is sealable. The electrode frame includes a frame-shaped upper plate surface portion, a vertical plate surface portion, and a lower plate surface portion.
Claims
1. A vacuum processing apparatus which performs plasma processing, the vacuum processing apparatus comprising: an electrode flange connected to a high-frequency power supply; a shower plate spaced apart from and facing the electrode flange and serving as a cathode together with the electrode flange; an insulating shield provided around the shower plate; a processing chamber in which a processing-target substrate is to be disposed in an opposite side of the shower plate opposite with respect to the electrode flange; an electrode frame attached to the shower plate side of the electrode flange; and a slide plate attached to a circumferential edge portion of the shower plate on the electrode frame side, wherein the shower plate is formed to have a substantially rectangular outline, the electrode frame and the slide plate are slidable in response to thermal deformation that occurs when a temperature of the shower plate is raised or lowered, and a space surrounded by the shower plate, the electrode flange, and the electrode frame is sealable, and the electrode frame comprises: a frame-shaped upper plate surface portion attached to the electrode flange; a vertical plate surface portion provided to stand toward the shower plate from an entire outer circumference of an outline of the upper plate surface portion; and a lower plate surface portion extending substantially parallel to the upper plate surface portion from a lower end of the vertical plate surface portion toward an inner end of the outline of the upper plate surface portion.
2. The vacuum processing apparatus according to claim 1, wherein the slide plate has a recessed groove formed at a portion in contact with the shower plate.
3. The vacuum processing apparatus according to claim 1, wherein the slide plate comprises: a side slide portion corresponding to a side of the shower plate having a substantially rectangular outline; and a corner slide portion corresponding to a corner of the shower plate, and wherein the side slide portion and the corner slide portion are in contact with each other via a sliding seal surface which is parallel to the side of the shower plate, and the side slide portion and the corner slide portion are slidable via the sliding seal surface in response to thermal deformation that occurs when a temperature of the shower plate is raised or lowered while a sealed state is maintained.
4. The vacuum processing apparatus according to claim 3, wherein an upper end of the sliding seal surface is in contact with the electrode frame and a lower end of the sliding seal surface is in contact with the shower plate in the side slide portion and the corner slide portion.
5. The vacuum processing apparatus according to claim 1, wherein a plate-shaped reflector along an entire circumference of the electrode frame is provided on an inner circumferential side of the electrode frame, an upper end of the reflector is attached to the electrode flange, and a lower end of the reflector is positioned close to an inner end of the lower plate surface portion.
6. The vacuum processing apparatus according to claim 1, wherein the shower plate is supported by the electrode frame using a support member penetrating through an elongated hole provided in the shower plate, and the elongated hole is formed to be longer in a direction of thermal deformation that occurs when a temperature of the shower plate is raised or lowered so that the support member is slidable with respect to the slide plate in response to the thermal deformation that occurs when a temperature of the shower plate is raised or lowered.
7. The vacuum processing apparatus according to claim 1, wherein a gap which allows the shower plate to be thermally expandable is provided between circumferential end surfaces of the shower plate and the slide plate, and the insulating shield.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS FOR CARRYING OUT THE INVENTION
[0087] Hereinafter, a vacuum processing apparatus according to a first embodiment of the present invention will be described with reference to the drawings.
[0088]
[0089] In the present embodiment, a film deposition apparatus using a plasma chemical vapor deposition (CVD) method as plasma processing will be described.
[0090] The vacuum processing apparatus 100 according to the present embodiment performs film deposition on a substrate (processing-target substrate) S using a plasma CVD method.
[0091] As shown in
[0092] An opening is formed at a bottom portion 102a (inner bottom surface) of the vacuum chamber 102. A support column 145 is inserted through the opening, and the support column 145 is disposed at a lower portion of the vacuum chamber 102. A plate-shaped support portion (heater) 141 is connected to a distal end (in the vacuum chamber 102) of the support column 145.
[0093] Also, a vacuum pump (evacuation means) 148 is provided for the vacuum chamber 102 via an evacuation pipe. The vacuum pump 148 depressurizes the vacuum chamber 102 so that the inside of the vacuum chamber 102 reaches a vacuum state.
[0094] Also, the support column 145 is connected to a lifting mechanism (not shown in drawings) provided outside the vacuum chamber 102 and is vertically movable in a vertical direction with respect to the substrate S.
[0095] The electrode flange 104 includes an upper wall 104a and a circumferential wall 104b. The electrode flange 104 is disposed such that an opening of the electrode flange 104 is positioned on a downward side in the vertical direction with respect to the substrate S. Also, a shower plate 105 is attached in the opening of the electrode flange 104.
[0096] Therefore, a space 101b (gas introduction space) is formed between the electrode flange 104 and the shower plate 105. Also, the upper wall 104a of the electrode flange 104 faces the shower plate 105. A gas supply unit 142 (gas supply means) is connected to the upper wall 104a via a gas introduction port.
[0097] The space 101b functions as a gas introduction space into which a process gas is introduced from the gas supply unit 142.
[0098] The electrode flange 104 and the shower plate 105 are formed of a conductive material and are made of a metal such as, for example, aluminum.
[0099] A shield cover is provided around the electrode flange 104 to cover the electrode flange 104. The shield cover is not in contact with the electrode flange 104 and is disposed to be continuous with a circumferential edge portion of the vacuum chamber 102.
[0100] Also, a radio frequency (RF) power supply 147 (high-frequency power supply) provided outside the vacuum chamber 102 is connected to the electrode flange 104 via a matching box. The matching box is attached to the shield cover and the vacuum chamber 102 is grounded via the shield cover.
[0101] The electrode flange 104 and the shower plate 105 are configured as a cathode electrode. A plurality of gas ejection ports 105a are formed in the shower plate 105. A process gas introduced into the space 101b is ejected from the gas ejection ports 105a to the film deposition space 101a in the vacuum chamber 102.
[0102] At the same time, the electrode flange 104 and the shower plate 105 that are supplied with power from the RF power supply 147 serve as a cathode electrode, and a plasma is generated in the film deposition space 101a to perform processing such as film deposition.
[0103]
[0104] The shower plate 105 is supported to be suspended downward from the electrode flange 104 by a rod-shaped fixed shaft 109 and movable shafts 108.
[0105] The fixed shaft 109 is fixedly attached to a center position of the shower plate 105 in a plan view. The movable shafts 108 are disposed at vertexes and midpoints of four sides of a rectangle with the fixed shaft 109 as a center.
[0106] Unlike the fixed shaft 109, the movable shafts 108 have a structure that moves in response to thermal expansion of the shower plate 105. Specifically, the movable shafts 108 are connected to the shower plate 105 via spherical bushes provided at lower ends of the movable shafts 108. The movable shafts 108 can support the shower plate 105 while moving in accordance with deformation of the shower plate 105 in a horizontal direction.
[0107]
[0108] An insulating shield 106 is circumferentially provided at an outer position of a circumferential edge portion of the shower plate 105 to be spaced apart from the edge portion of the shower plate 105. The insulating shield 106 is attached to the circumferential wall 104b of the electrode flange 104. A thermal expansion absorption space (gap) 106a is formed at an inner position of the insulating shield 106 and an outer position of a circumferential end surface of the shower plate 105.
[0109]
[0110] As shown in
[0111] As shown in
[0112] As shown in
[0113] The edge portion of the shower plate 105 is supported to be suspended by the electrode frame 110 using a stepped bolt (support member) 121.
[0114] The stepped bolt 121 penetrates through the shower plate 105 and the slide plate 120 from below, and a distal end thereof is fastened to the electrode frame 110.
[0115] The slide plate 120 is positioned between the electrode frame 110 and the shower plate 105. The slide plate 120 is movable in a direction parallel to a surface of the shower plate 105 integrally with the edge portion of the shower plate 105 in response to thermal deformation that occurs when a temperature of the shower plate 105 is raised or lowered.
[0116] As shown in
[0117] The electrode frame 110 and the slide plate 120 serve as a sealing side wall of the gas introduction space 101b surrounded by the shower plate 105 and the electrode flange 104.
[0118] As shown in
[0119] Therefore, the electrode frame 110 and the slide plate 120 can seal the gas introduction space 101b even when they slide with each other.
[0120] The electrode frame 110 and the slide plate 120 electrically connect the circumferential edge portion of the shower plate 105 to the electrode flange 104.
[0121] As shown in
[0122] As shown in
[0123] As shown in
[0124] The upper plate surface portion (fixed portion) 112 is fixedly attached to a lower surface of the electrode flange 104 facing the shower plate 105.
[0125] The vertical plate surface portion (wall portion) 113 is provided to stand toward the shower plate 105 from the entire circumference of an outer end portion of an outline of the upper plate surface portion (fixed portion) 112.
[0126] The lower plate surface portion (base portion) 114 extends substantially parallel to the upper plate surface portion (fixed portion) 112 from a lower end of the vertical plate surface portion (wall portion) 113.
[0127] The electrode frame 110 is formed to have a U-shape in a cross-sectional shape perpendicular to an outline of the shower plate 105 by the upper plate surface portion (fixed portion) 112, the vertical plate surface portion (wall portion) 113, and the lower plate surface portion (base portion) 114. The electrode frame 110 is formed to have an internal space inside the U-shape by the upper plate surface portion (fixed portion) 112, the vertical plate surface portion (wall portion) 113, and the lower plate surface portion (base portion) 114.
[0128] The upper plate surface portion (fixed portion) 112 is attached to the circumferential wall 104b of the electrode flange 104 using the support member 111 such as a bolt. The support member 111 penetrates through the upper plate surface portion (fixed portion) 112.
[0129] The upper plate surface portion (fixed portion) 112 is positioned on the circumferential wall 104b side of the electrode flange 104 in the electrode frame 110, that is, on a low temperature side. As shown in
[0130] The notch 112a is formed on an opposite side of the insulating shield 106 and prevents deformation of the electrode frame 110 when a temperature of the electrode frame 110 is raised or lowered.
[0131] As shown in
[0132] The vertical plate surface portion (wall portion) 113 is provided to stand substantially vertically toward a main surface of the shower plate 105 from the electrode flange 104. An upper end of the vertical plate surface portion (wall portion) 113 is connected to an end portion of the upper plate surface portion (fixed portion) 112 over the entire outer circumference of an outline of the electrode frame 110.
[0133] The vertical plate surface portion (wall portion) 113 is disposed on an inward side of the insulating shield 106. The vertical plate surface portion (wall portion) 113 faces an inner circumferential surface of the insulating shield 106.
[0134] An outer circumferential surface of a circumferential edge portion of the vertical plate surface portion (wall portion) 113 is spaced apart from the inner circumferential surface of the insulating shield 106. A gap 106b is formed between the outer circumferential surface of the circumferential edge portion of the vertical plate surface portion (wall portion) 113 and the inner circumferential surface of the insulating shield 106.
[0135] Here, the electrode frame 110 is attached to the electrode flange 104 and is a low temperature side. Therefore, thermally expanded lengths of the electrode frame 110 expected when a temperature is raised are smaller than thermally expanded lengths of the shower plate 105 and the slide plate 120 expected when a temperature is raised.
[0136] Therefore, the gap 106b is set to be smaller than the thermal expansion absorption space 106a. That is, a distance between an outer circumferential surface of the vertical plate surface portion (wall portion) 113 and the inner circumferential surface of the insulating shield 106 is set to be smaller than a distance between an outer circumferential end surface of the shower plate 105 and the inner circumferential surface of the insulating shield 106.
[0137] A step is formed on the inner circumferential surface of the insulating shield 106 to correspond to the gap 106b and the thermal expansion absorption space 106a. The step is formed on the electrode frame 110 side with respect to a sliding seal surface 114a and a sliding seal surface 120a which are contact positions between the slide plate 120 and the electrode frame 110.
[0138] The lower end of the vertical plate surface portion (wall portion) 113 is connected to an end portion on an outer circumferential side of the lower plate surface portion (base portion) 114.
[0139] The lower plate surface portion (base portion) 114 is disposed toward the center side of the gas introduction space 101b from the lower end of the vertical plate surface portion (wall portion) 113. That is, the lower plate surface portion (base portion) 114 extends toward an inward side of the outline of the electrode frame 110 from the lower end of the vertical plate surface portion (wall portion) 113. The lower plate surface portion (base portion) 114 extends parallel to the upper plate surface portion (fixed portion) 112.
[0140] The lower plate surface portion (base portion) 114 is on a high temperature side compared to the upper plate surface portion (fixed portion) 112. Therefore, a notch that prevents deformation is not provided. The lower plate surface portion (base portion) 114 has substantially the same width over the entire circumference of the shower plate 105.
[0141] A plate thickness of the lower plate surface portion (base portion) 114 can be set to be larger than a plate thickness of the upper plate surface portion (fixed portion) 112.
[0142] A lower surface of the lower plate surface portion (base portion) 114 on the shower plate 105 side is the sliding seal surface 114a that is parallel to the main surface of the shower plate 105.
[0143] The sliding seal surface 114a is in contact with the sliding seal surface 120a provided on an upper surface of the slide plate 120.
[0144] The sliding seal surface 114a is an entire region of the lower surface of the lower plate surface portion (base portion) 114 on the shower plate 105 side.
[0145] The stepped bolt 121 is screwed to the lower plate surface portion (base portion) 114 from below.
[0146] As shown in
[0147] The reflector 117 is a metal plate bent in an L shape. An upper end of the reflector 117 is bent to the center side of the gas introduction space 101b. A portion bent at the upper end of the reflector 117 is attached to the circumferential wall 104b of the electrode flange 104 using a screw 117a. An outward side of the upper end of the reflector 117 is disposed close to an inner distal end of the upper plate surface portion (fixed portion) 112 of the electrode frame 110.
[0148] A lower end of the reflector 117 is positioned close to an inner end of the lower plate surface portion (base portion) 114 of the electrode frame 110.
[0149] Therefore, the reflector 117 is disposed to face an opening of the internal space of the electrode frame 110 which is U-shaped in a cross-sectional view. Furthermore, the lower end of the reflector 117 and the inner end of the lower plate surface portion (base portion) 114 of the electrode frame 110 are not connected.
[0150]
[0151]
[0152] An entire region of the upper surface of the slide plate 120 is the sliding seal surface 120a.
[0153] As shown in
[0154] As shown in
[0155] The side slide portions 122 and the corner slide portions 127 have the same thickness as shown in
[0156] Each of the corner slide portions 127 is combined with end portion sides of the side slide portions 122 extending along two adjacent sides of the shower plate 105.
[0157] The corner slide portion 127 is fixed to the upper surface of the shower plate 105 using a fastening screw 127a.
[0158] The side slide portion 122 is attached to the upper surface of the shower plate 105 by being sandwiched between the corner slide portion 127 fixed to the shower plate 105, and the shower plate 105 and the electrode frame 110. Also, the side slide portion 122 is restricted in position not to come off also by the stepped bolt 121 penetrating through a through hole 125a as will be described below.
[0159] The corner slide portion 127 includes two labyrinth protrusions 128 and 128 protruding respectively toward the side slide portions 122 combined therewith. The labyrinth protrusions 128 each protrude in a direction along the outline side of the shower plate 105.
[0160] The two labyrinth protrusions 128 of the corner slide portion 127 protrude in directions perpendicular to each other. Each of the labyrinth protrusions 128 is disposed at a center in a width direction of the corner slide portion 127. That is, each of the two labyrinth protrusions 128 is disposed at a central position in a width direction of the slide plate 120 facing thereto.
[0161] Each of the side slide portions 122 includes two labyrinth protrusions 123 and 124 protruding toward the corner slide portion 127 combined therewith. The labyrinth protrusion 123 and the labyrinth protrusion 124 protrude in a direction along the outline side of the shower plate 105. The labyrinth protrusion 123 and the labyrinth protrusion 124 are formed parallel to each other.
[0162] The labyrinth protrusion 123 and the labyrinth protrusion 124 are respectively disposed at both outer positions in the width direction of the slide plate 120 with respect to the labyrinth protrusion 128 of the corner slide portion 127. The labyrinth protrusions 123 and the labyrinth protrusions 124 are set to have the same length in the width direction of the slide plate 120 as each other.
[0163] In the width direction of the slide plate 120, the widths of the labyrinth protrusion 123 and the labyrinth protrusion 124 can each be set to be smaller than the width of the labyrinth protrusion 128.
[0164] The labyrinth protrusion 123 and the labyrinth protrusion 128 are in contact with each other. Also, the labyrinth protrusion 124 and the labyrinth protrusion 128 are in contact with each other.
[0165] An inner side surface of the labyrinth protrusion 123 is a sliding seal surface 123a, and an outer side surface of the labyrinth protrusion 128 is a sliding seal surface 128a. The sliding seal surface 123a and the sliding seal surface 128a are in contact with each other.
[0166] An outer side surface of the labyrinth protrusion 124 is a sliding seal surface 124b, and an inner side surface of the labyrinth protrusion 128 is a sliding seal surface 128b. The sliding seal surface 124b and the sliding seal surface 128b are in contact with each other.
[0167] Here, in the labyrinth protrusions 123, 124, and 128, “inner side” and “outer side” indicate positions in inward and outward directions with respect to the gas introduction space 101b, that is, positions in a radial direction from a center in a plane of the shower plate 105.
[0168] In the labyrinth protrusion 128 provided on one side of the corner slide portion 127, the sliding seal surface 128a and sliding seal surface 128b are formed parallel to each other.
[0169] Also, in the two protrusions of the labyrinth protrusion 123 and the labyrinth protrusion 124 provided at one end of the side slide portion 122, the sliding seal surface 123a and the sliding seal surface 124b facing each other are formed parallel to each other.
[0170] The sliding seal surface 128a, the sliding seal surface 128b, the sliding seal surface 123a, and the sliding seal surface 124b are all formed in a direction parallel to the outline side of the shower plate 105.
[0171] The sliding seal surface 128a, the sliding seal surface 128b, the sliding seal surface 123a, and the sliding seal surface 124b are all formed in a vertical direction.
[0172] Upper ends of the sliding seal surface 128a, the sliding seal surface 128b, the sliding seal surface 123a, and the sliding seal surface 124b are all in contact with the electrode frame 110. Lower ends of the sliding seal surface 128a, the sliding seal surface 128b, the sliding seal surface 123a, and the sliding seal surface 124b are all in contact with the shower plate 105.
[0173] As described above, the labyrinth protrusion 123 of the side slide portion 122, the labyrinth protrusion 128 of the corner slide portion 127, and the labyrinth protrusion 124 of the side slide portion 122 are aligned in an outline direction of the gas introduction space 101b.
[0174] That is, the labyrinth protrusion 123, the labyrinth protrusion 128, and the labyrinth protrusion 124 are alternately disposed in the outline direction of the gas introduction space 101b to be multiple stages from an inner side toward an outer side of the gas introduction space 101b.
[0175] Therefore, even when the side slide portion 122 and the corner slide portion 127 relatively move in a direction parallel to the outline side of the shower plate 105, the labyrinth protrusion 124 and the labyrinth protrusion 128 are maintained in a state of being in contact with each other.
[0176] Since the sliding seal surface 124b and the sliding seal surface 128b are not spaced apart from each other in this manner, sealing at this portion is maintained.
[0177] At the same time, even when the side slide portion 122 and the corner slide portion 127 relatively move in a direction parallel to the outline side of the shower plate 105, the labyrinth protrusion 128 and the labyrinth protrusion 123 are maintained in a state of being in contact with each other.
[0178] Since the sliding seal surface 128a and the sliding seal surface 123a are not spaced apart from each other in this manner, sealing at this portion is maintained.
[0179] Furthermore, the labyrinth protrusion 128 of the corner slide portion 127 slides while being sandwiched between the labyrinth protrusion 123 and the labyrinth protrusion 124 of the side slide portions 122 positioned on both sides thereof.
[0180] Therefore, the sliding seal surface 124b and the sliding seal surface 128b are not spaced apart from each other. At the same time, the sliding seal surface 128a and the sliding seal surface 123a are not spaced apart from each other.
[0181] In this way, the side slide portion 122 and the corner slide portion 127 are slidable via the sliding seal surfaces 123a to 128b in response to thermal deformation that occurs when a temperature of the shower plate 105 is raised or lowered while a sealed state is maintained.
[0182] Therefore, with such a configuration, a sealed state in a side wall portion of the gas introduction space 101b can be maintained at a height position of the slide plate 120 regardless of a temperature state.
[0183] As shown in
[0184] The recessed groove 125 is formed such that a leg portion 126 in contact with the shower plate 105 is positioned on the entire circumference of the side slide portion 122.
[0185] A depth of the recessed groove 125 can be freely set as long as the depth is smaller than a thickness of the slide plate 120 and is of a magnitude such that a strength of the slide plate 120 does not deteriorate.
[0186] A width of the leg portion 126, that is, a length in a width direction of the slide plate 120 is preferably as small as possible as long as it is of a magnitude such that a strength of the slide plate 120 does not deteriorate.
[0187] When the recessed groove 125 is formed, an area of the slide plate 120 in contact with the shower plate 105 can be made small. Therefore, a cross-sectional area of a heat transfer path from the shower plate 105 toward the slide plate 120 can be made small.
[0188] In the present embodiment, the recessed groove 125 is formed on the side slide portion 122. Furthermore, the recessed groove can be formed also on the corner slide portion 127.
[0189] In this case, as in the side slide portion 122, the recessed groove can be formed such that a leg portion in contact with the shower plate 105 is positioned on the entire circumference of the corner slide portion 127. Furthermore, in this case, the recessed groove can be formed also on the labyrinth protrusion 128 in the corner slide portion 127.
[0190] The through hole 125a is provided inside the recessed groove 125. The through hole 125a penetrates through the slide plate 120. A plurality of through holes 125a are provided in a direction in which the side slide portion 122 extends. The plurality of through holes 125a are disposed to be spaced apart from each other.
[0191] The stepped bolt 121 penetrates through each of the through holes 125a.
[0192] A diameter of the through hole 125a is set to be larger than a diameter of the stepped bolt 121. An outline shape of the through hole 125a corresponds to an elongated hole 131 to be described below.
[0193] Here, “shape of the through hole 125a corresponding to the elongated hole 131” indicates that, as will be described below, a shaft portion 121b of the stepped bolt 121 has a shape that is slidable without any trouble in response to thermal deformation that occurs when a temperature of the shower plate 105 is raised or lowered. That is, it indicates that the through hole 125a has a shape that does not affect relative movement of the stepped bolt 121 inside the elongated hole 131.
[0194] Specifically, the diameter of the through hole 125a is larger than a length of a major axis of the elongated hole 131. That is, when the through hole 125a is formed to be larger than the elongated hole 131 in a plan view, the through hole 125a does not come into contact with the shaft portion 121b of the stepped bolt 121 that relatively moves inside the elongated hole 131.
[0195] Furthermore, the outline shape of the through hole 125a is not particularly limited as long as it has the above lengths.
[0196] As shown in
[0197] A plurality of suspending grooves 130 are provided in the circumferential edge portion of the shower plate 105 at predetermined intervals.
[0198] The elongated hole 131 penetrating through the shower plate 105 in a thickness direction is provided inside each of the suspending grooves 130.
[0199] The suspending groove 130 is formed as an enlarged shape of the elongated hole 131.
[0200] As shown in
[0201] The elongated hole 131 is formed to be longer in the direction of thermal deformation that occurs when a temperature of the shower plate is raised or lowered so that the shaft portion 121b of the stepped bolt 121 is slidable in response to the thermal deformation that occurs when a temperature of the shower plate 105 is raised or lowered.
[0202] That is, the elongated hole 131 has the major axis parallel to a straight line drawn radially from the fixed shaft 109 which is at a central position of the shower plate 105 in a plan view. Therefore, the elongated hole 131 is an ellipse (rounded rectangle) having a major axis with a different inclination direction depending on a disposition position thereof.
[0203] The elongated hole 131 has an opening size in a major axis direction set to be longer than a distance over which the shaft portion 121b of the stepped bolt 121 relatively moves in response to thermal deformation that occurs when a temperature of the shower plate 105 is raised or lowered. Therefore, a length of the elongated hole 131 in the major axis direction needs to be appropriately changed according to a length of the shower plate 105 and a coefficient of thermal expansion defined by a material thereof.
[0204] An opening size of the elongated hole 131 in a minor axis direction may be slightly larger than an outer diameter of the shaft portion 121b of the stepped bolt 121.
[0205] A long slide member (long washer) 132 is disposed in an opening of the elongated hole 131 on the suspending groove 130 side. The shaft portion 121b of the stepped bolt 121 penetrates through the long slide member 132.
[0206] The long slide member 132 has an outline shape having a similar shape to the suspending groove 130 and has the same or slightly smaller lengths than those of the suspending groove 130. The long slide member 132 has an opening shape having a similar shape to the elongated hole 131 and has the same or slightly smaller lengths than those of the elongated hole 131.
[0207] A diameter of the opening of the long slide member 132 in the minor axis direction is set to be the same as or slightly smaller than a diameter of the opening of the elongated hole 131 in the minor axis direction. A diameter of the opening of the long slide member 132 in the major axis direction is set to be the same as or slightly smaller than a diameter of the opening of the elongated hole 131 in the major axis direction.
[0208] A bolt head 121a of the stepped bolt 121 is positioned below the long slide member 132. A slide member (washer) 133 and disc springs 134 and 135 are disposed to be stacked from above between the long slide member 132 and the bolt head 121a.
[0209] The shaft portion 121b of the stepped bolt 121 penetrates through the slide member 133 and the disc springs 134 and 135.
[0210] The diameter of the opening of the long slide member 132 in the minor axis direction is set to be smaller than an outer diameter of the bolt head 121a of the stepped bolt 121.
[0211] Also, the diameter of the opening of the long slide member 132 in the minor axis direction is set to be smaller than an outer diameter of the slide member 133.
[0212] The outer diameter of the slide member 133 is set to be the same as or slightly larger than the outer diameter of the bolt head 121a. Also, the outer diameter of the slide member 133 is set to be larger than the diameter of the opening of the long slide member 132 in the minor axis direction.
[0213] Inner diameters of the slide member 133 and the disc springs 134 and 135 are set to be the same as or slightly larger than the outer diameter of the shaft portion 121b of the stepped bolt 121.
[0214] The slide member 133 and the disc springs 134 and 135 follow sliding of the stepped bolt 121 which is slidable inside the suspending groove 130.
[0215] The long slide member 132 and the slide member 133 are slidably in contact with each other.
[0216] When the shaft portion 121b of the stepped bolt 121 relatively moves in the major axis direction of the elongated hole 131 inside the suspending groove 130 in response to the slide plate 120 that slides due to thermal deformation that occurs when a temperature of the shower plate 105 is raised or lowered, the slide member 133 also slides in the major axis direction of the elongated hole 131 inside the suspending groove 130 according to the relative movement.
[0217] At this time, the slide member 133 slides with the long slide member 132 positioned below a circumference of the elongated hole 131 inside the suspending groove 130.
[0218] At this time, a relationship between the size of the opening of the elongated hole 131 in the minor axis direction, the size of the opening of the long slide member 132 in the minor axis direction, the outer diameter of the slide member 133, and the outer diameter of the bolt head 121a, in order from the above, is set as described above.
[0219] Therefore, the long slide member 132 can be restricted such that it does not move from the opening of the elongated hole 131 to the recessed groove 125 side. The slide member 133 can be restricted such that it does not move from the opening of the long slide member 132 to the recessed groove 125 side. The bolt head 121a can be restricted such that it does not move in a vertical direction with respect to the slide member 133.
[0220] Therefore, a position of the bolt head 121a is restricted such that it does not move to the electrode frame 110 side by the long slide member 132 and the slide member 133.
[0221] That is, the bolt head 121a of the stepped bolt 121 can be restricted such that it does not come off to the recessed groove 125 side.
[0222] Therefore, the long slide member 132 and the slide member 133 restrict the position of the bolt head 121a to be constant in an axial direction of the stepped bolt 121.
[0223] That is, the long slide member 132 and the slide member 133 slide while a suspended state of the shower plate 105 due to the stepped bolt 121 is maintained. Therefore, a suspended height position of the shower plate 105 is maintained, and the stepped bolt 121 is slidable inside the suspending groove 130.
[0224] The long slide member 132 and the slide member 133 can be made of the same material as the slide plate 120. Specifically, the long slide member 132 and the slide member 133 can be made of a metal such as Hastelloy.
[0225] The disc springs 134 and 135 are attached to apply a force to the bolt head 121a of the stepped bolt 121 downward.
[0226] Similarly to the slide member 133, the disc springs 134 and 135 are movable according to the sliding movement of the shaft portion 121b of the stepped bolt 121 inside the suspending groove 130 in response to thermal deformation that occurs when a temperature of the shower plate 105 is raised or lowered. At this time, a state of applying a force to the bolt head 121a and the slide member 133 by the disc springs 134 and 135 is maintained.
[0227] Furthermore, a plurality of disc springs 134 and 135 may be provided, and the number thereof is not limited. The slide member 133 and the disc springs 134 and 135 can be made of a material having elasticity such as, for example, Inconel (registered trademark).
[0228] A lid 136 is provided at a position at a lower side opening of the suspending groove 130. The lower side opening of the suspending groove 130 is closed by the lid 136. The lid 136 on the opening side of the suspending groove 130 is coplanar with the lower surface of the shower plate 105. Alternatively, the opening side of the suspending groove 130 can be positioned slightly below the lower surface of the shower plate 105.
[0229] In
[0230]
[0231] When the apparatus is used as will be described below, since the apparatus is heated, the shower plate 105 is thermally expanded (thermally deformed). At the time of the thermal expansion, as shown by an arrow in
[0232] The circumferential edge portion of the thermally expanded shower plate 105 expands in the thermal expansion absorption space 106a and thus does not come into contact with the insulating shield 106. Therefore, expansion of the shower plate 105 is absorbed such that stress is not applied to the electrode flange 104, the electrode frame 110, the insulating shield 106, or the like.
[0233] At this time, the movable shafts 108 can support the deformed shower plate 105 due to the spherical bushes at the lower ends.
[0234] Furthermore, the slide plate 120 fixed to the circumferential edge portion of the thermally expanded shower plate 105 integrally moves outward of the outer circumference of the shower plate 105. At this time, the circumferential edge portion of the shower plate 105 and the slide plate 120 also move to narrow the thermal expansion absorption space 106a (see
[0235] Since the slide plate 120 does not come into contact with the insulating shield 106, movement of the slide plate 120 is absorbed such that stress is not applied to the electrode flange 104, the electrode frame 110, the insulating shield 106, or the like.
[0236] Also, along with the movement of the slide plate 120 outward of the outer circumference of the shower plate 105, the slide plate 120 and the shower plate 105 integrally move outward of the outer circumference of the shower plate 105. In contrast, since the electrode frame 110 is fixed to the electrode flange 104, a relative position thereof with respect to the electrode flange 104 and the insulating shield 106 does not change that much.
[0237] Therefore, the sliding seal surface 114a of the electrode frame 110 and the sliding seal surface 120a of the slide plate 120 slide with each other while the electrode frame 110 is not deformed, and thus the shower plate 105 is in a thermally expanded state while a sealed state is maintained.
[0238] At this time, the stepped bolt 121 is fixed to the electrode frame 110. Therefore, a relative position of the stepped bolt 121 with respect to the electrode flange 104 and the insulating shield 106 does not change that much.
[0239] Also, the elongated hole 131 and the suspending groove 130 also move outward of the outer circumference of the shower plate 105 in the circumferential edge portion of the shower plate 105.
[0240] Therefore, the stepped bolt 121 relatively moves in the major axis direction of the elongated hole 131.
[0241] In the present embodiment, the major axis direction of the elongated hole 131 coincides with the direction of thermal deformation that occurs when a temperature of the shower plate 105 is raised or lowered. Therefore, the shaft portion 121b of the stepped bolt 121 is slidable inside the elongated hole 131 in response to thermal deformation that occurs when a temperature of the shower plate 105 is raised or lowered.
[0242] Therefore, movement of the stepped bolt 121 is absorbed such that stress is not applied to the shower plate 105 and the stepped bolt 121 which are positioned close to the elongated hole 131.
[0243] Also, the through hole 125a of the slide plate 120 also moves outward of the outer circumference of the shower plate 105 with respect to the stepped bolt 121.
[0244] Therefore, the stepped bolt 121 moves relative to the through hole 125a.
[0245] Since the through hole 125a has a shape corresponding to the elongated hole 131, the shaft portion 121b of the stepped bolt 121 is slidable inside the through hole 125a in response to thermal deformation that occurs when a temperature of the shower plate 105 is raised or lowered. Therefore, movement of the stepped bolt 121 is absorbed such that stress is not applied to the slide plate 120 and the stepped bolt 121 which are positioned close to the through hole 125a.
[0246] Therefore, suspending support of the shower plate 105 with respect to the electrode frame 110 by the stepped bolt 121 is maintained.
[0247] In the present embodiment, the sliding seal surface 114a of the lower plate surface portion (base portion) 114 of the electrode frame 110 and the sliding seal surface 120a of the slide plate 120 can slide with each other in a thermal expansion direction of the shower plate 105. Therefore, even during the thermal expansion, a contact state therebetween is maintained without being deformed, and therefore a sealed state and a state of supporting a load of the shower plate 105 can be maintained.
[0248] Also, since the electrode frame 110 and the slide plate 120 are made of the same material of Hastelloy, generation of particles due to scratching between the members can be suppressed.
[0249] Therefore, deterioration of film thickness characteristics in the vacuum processing apparatus 100 can be prevented.
[0250] Furthermore, in the present embodiment, the corner slide portion 127 that slidably seals end portions of the side slide portions 122 of the slide plate 120 is provided at positions of corner portions (corner portions) of the upper surface of the shower plate 105 having a rectangular outline shape.
[0251] In the circumferential edge portion of the thermal expanded shower plate 105, the side slide portion 122 and the corner slide portion 127 which are fixed to the circumferential edge portion of the shower plate 105 are spaced apart in a linear direction along the outline side of the shower plate 105.
[0252] Therefore, the labyrinth protrusion 123 and the labyrinth protrusion 124 of the side slide portion 122 and the labyrinth protrusion 128 of the corner slide portion 127 are spaced apart from each other.
[0253] At this time, the sliding seal surface 123a and the sliding seal surface 128a, and the sliding seal surface 124b and the sliding seal surface 128b slide respectively in a direction along a straight line of the outline side of the shower plate 105, and therefore the side slide portion 122 and the corner slide portion 127 can be spaced apart from each other while the sealed state is maintained.
[0254] Gas leakage in the shower plate 105 can be prevented by the side slide portion 122 and the corner slide portion 127 having the labyrinth structure as described above, and therefore a sealed state of the gas introduction space 101b can be maintained.
[0255] At the same time, when a temperature of the shower plate 105 is raised, heat escapes from the shower plate 105 on a high temperature side to the electrode flange 104 on a low temperature side.
[0256] Here, in the slide plate 120 serving as a heat transfer path, the leg portion 126 is in contact with the shower plate 105.
[0257] However, the recessed groove 125 is formed on the slide plate 120, and a portion corresponding to the recessed groove 125 is not in contact with the shower plate 105. Therefore, the heat transfer path is reduced by an area corresponding to the recessed groove 125. Therefore, an amount of heat conducted from the shower plate 105 to the slide plate 120 is reduced.
[0258] Similarly, in the electrode frame 110 serving as a heat transfer path, the lower surface of the lower plate surface portion (base portion) 114 is in contact with the slide plate 120 on a high temperature side. However, in the electrode frame 110, a portion extending in the vertical direction is the vertical plate surface portion (wall portion) 113 and an internal space having a U-shaped cross section is formed.
[0259] Therefore, a portion corresponding to a plate thickness of the vertical plate surface portion (wall portion) 113 serves as the heat transfer path with respect to an area of the lower plate surface portion (base portion) 114. Therefore, the heat transfer path is reduced by an area corresponding to the U-shaped internal space of the electrode frame 110. Therefore, an amount of heat conducted from the slide plate 120 to the electrode flange 104 is reduced.
[0260] Therefore, heat insulation between the electrode frame 110 and the slide plate 120 can be improved.
[0261] At the same time, a heat flux in a path from the shower plate 105 to the circumferential wall 104b of the electrode flange 104 via the slide plate 120 and the electrode frame 110 can be reduced.
[0262] Therefore, deterioration of a temperature distribution in the shower plate 105 can be prevented by reducing a temperature drop in the circumferential edge of the shower plate 105.
[0263] Therefore, it is possible to prevent deterioration of a film thickness distribution and improve film thickness characteristics in the vacuum processing apparatus 100.
[0264] Next, a case in which a film is formed on a processing surface of the substrate S using the vacuum processing apparatus 100 will be described.
[0265] First, the inside of the vacuum chamber 102 is depressurized using the vacuum pump 148. In a state in which the inside of the vacuum chamber 102 is maintained at a vacuum, the substrate S is loaded from the outside of the vacuum chamber 102 toward the deposition space 101a. The substrate S is placed on the support portion (heater) 141.
[0266] The support column 145 is pushed upward, and the substrate S placed on the support portion (heater) 141 also is moved upward. Therefore, a distance between the shower plate 105 and the substrate S is determined as desired to be a distance needed for performing appropriate film deposition, and then the distance is maintained.
[0267] Thereafter, a process gas is introduced from the gas supply unit 142 into the gas introduction space 101b through a gas introduction pipe and a gas introduction port. Then, the process gas is ejected from the gas ejection ports 105a of the shower plate 105 into the film deposition space 101a.
[0268] Next, the RF power supply 147 is activated to apply high-frequency power to the electrode flange 104.
[0269] Then, a high-frequency current flows from a surface of the electrode flange 104 along the surface of the shower plate 105, and electrical discharge is generated between the shower plate 105 and the support portion (heater) 141.
[0270] Then, a plasma is generated between the shower plate 105 and the processing surface of the substrate S.
[0271] The process gas is decomposed in the plasma generated as described above so that a process gas in a plasma state can be obtained, vapor phase epitaxy reactions occur on the processing surface of the substrate S, and therefore a thin film is deposited on the processing surface.
[0272] During the processing of the vacuum processing apparatus 100, although the shower plate 105 is thermally expanded (thermally deformed), a sealed state is maintained by the electrode frame 110 and the slide plate 120, and leakage from the gas introduction space 101b to the film deposition space 101a through a portion other than the gas ejection ports 105a can be reduced. Also, since there is no component that is forced to be deformed by the thermal expansion of the shower plate 105, service lives of components can be prolonged.
[0273] Also, although the shower plate 105 is thermally contracted (thermally deformed) at the end of the processing of the vacuum processing apparatus 100, the sealed state is maintained by the electrode frame 110 and the slide plate 120, and leakage from the gas introduction space 101b to the film deposition space 101a through a portion other than the gas ejection ports 105a can be reduced. Also, since there is no component that is forced to be deformed by the thermal contraction of the shower plate 105, service lives of components can be prolonged.
[0274] Furthermore, in the present embodiment, the corner slide portion 127 includes two labyrinth protrusions 128 and 128 protruding respectively toward the side slide portions 122 combined thereto, but, as shown in
[0275] Also in this configuration, the side slide portion 122 and the corner slide portion 127 can slide in response to thermal deformation that occurs when a temperature of the shower plate 105 is raised or lowered while a sealed state is maintained.
[0276] Furthermore, in
EXAMPLE
[0277] Examples according to the present invention will be described below.
[0278] As a specific example of the vacuum processing apparatus in the present invention, a simulation of film thickness distribution at the time of film deposition will be described.
Experimental Example 1
[0279] In the vacuum processing apparatus 100 of the above-described embodiment, film deposition of an oxide film, particularly film deposition of SiO.sub.x using tetraethyl orthosilicate (TEOS) having a large molecular weight as a source gas was examined.
[0280] Parameters in the film deposition processing of TEOS-SiO.sub.x are shown below. [0281] Substrate heating temperature; 430° C. [0282] Lengths of the substrate S to be processed; 1500×1800 mm [0283] Width of the slide plate 120; 35 mm [0284] Thickness of the slide plate 120; 10 mm [0285] Depth of the recessed groove 125; 5 mm [0286] Width of the leg portion 126; 3 mm [0287] Height of the electrode frame 110; 32.5 mm [0288] Thickness of the vertical plate surface portion 113; 3 mm
[0289] Simulation results of the temperature distribution in the shower plate is shown in
[0290] A quarter of the shower plate is shown in
[0291] From the results, it can be ascertained that a maximum temperature in the shower plate 105 is 431.99° C., a minimum temperature is 398.75° C., and an in-plane temperature distribution Δ=33.24° C. in the vacuum processing apparatus 100 of the embodiment described above.
Experimental Example 2
[0292] As in Experimental example 1, a film deposition of SiO.sub.x using tetraethyl orthosilicate (TEOS) was examined.
[0293] Here, an apparatus in which the slide plate and the electrode frame in the above-described embodiment are integrally formed while the width is the same, and the electrode frame has a dense bulk structure without a recessed groove or a space is used.
[0294] Simulation results of the temperature distribution in the shower plate is shown in
[0295] In
[0296] From the results, it can be ascertained that a maximum temperature in the shower plate is 423.15° C., a minimum temperature is 338.16° C., and an in-plane temperature distribution Δ=84.99° C. in the vacuum processing apparatus of Experimental example 2.
[0297] Furthermore, it can be ascertained that a stress distribution of SiN can be improved when the in-plane temperature distribution in the shower plate 105 is improved.
INDUSTRIAL APPLICABILITY
[0298] As an application example of the present invention, as processing using a plasma, a plasma processing apparatus which performs a surface treatment on a substrate such as film deposition, particularly plasma CVD, or etching can be exemplified.
DESCRIPTION OF REFERENCE NUMERALS
[0299] 100 Vacuum processing apparatus
[0300] 101 Processing chamber
[0301] 101a Film deposition space
[0302] 101b Space (gas introduction space)
[0303] 102 Vacuum chamber
[0304] 103 Insulating flange
[0305] 104 Electrode flange
[0306] 104a Upper wall (electrode flange)
[0307] 104b Circumferential wall (electrode flange)
[0308] 105 Shower plate
[0309] 105a Gas ejection port
[0310] 106 Insulating shield
[0311] 106a Thermal expansion absorption space (gap)
[0312] 106b Gap
[0313] 108 Movable shaft
[0314] 109 Fixed shaft
[0315] 110 Electrode frame
[0316] 111 Support member
[0317] 112 Upper plate surface portion (fixed portion)
[0318] 112a Notch
[0319] 113 Vertical plate surface portion (wall portion)
[0320] 114 Lower plate surface portion (base portion)
[0321] 114a, 120a, 123a, 124b, 128a, 128b Sliding seal surface
[0322] 117 Reflector
[0323] 117a Screw
[0324] 120 Slide plate
[0325] 121 Stepped bolt (support member)
[0326] 121a Bolt head
[0327] 121b Shaft portion
[0328] 122 Side slide portion
[0329] 123, 124, 128 Labyrinth protrusion
[0330] 125 Recessed groove
[0331] 125a Through hole
[0332] 126 Leg portion
[0333] 127 Corner slide portion
[0334] 127a Fastening screw
[0335] 130 Suspending groove
[0336] 131 Elongated hole
[0337] 132 Long slide member (long washer)
[0338] 133 Slide member (washer)
[0339] 134, 135 Disc spring
[0340] 136 Lid
[0341] 141 Support portion (heater)
[0342] 142 Gas supply unit (gas supply means)
[0343] 145 Support column
[0344] 147 RF power supply (high-frequency power supply)
[0345] 148 Vacuum pump (evacuation means)
[0346] S Substrate (processing-target substrate)