ASSEMBLY OF ELECTRICAL ENERGY STORAGE OR PRODUCTION CELLS COMPRISING A MANAGEMENT CIRCUIT FOR MANAGING THE CELLS
20210328440 · 2021-10-21
Inventors
Cpc classification
H02J7/0025
ELECTRICITY
H02J7/0063
ELECTRICITY
H02J7/0013
ELECTRICITY
Y02E60/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
An assembly able to deliver an output current, includes N electrical energy storage or production cells of rank i, where N≥2, being able to supply a maximum current I.sub.max,i at all times t; a management circuit for managing the electrical energy storage or production cells, wherein, with the cells being classed according to their rank i in decreasing priority of use, the management circuit comprises means for addressing at least the cell of rank 1 or the cells according to their rank i and according to the following criteria: the cell of rank 1 is addressed on its own as long as it is able to supply the output current I.sub.s<I.sub.max1; the cell of rank 1 is addressed with additionally a number k of cells that are addressed successively according to their rank i, so as to supply the current Is at all times in discharge mode, the number k being such that 2<k≤N and meeting the following conditions:
Σ.sub.i=1.sup.k−1I.sub.max,i<I.sub.s and Σ.sub.i=1.sup.kI.sub.max,i≥I.sub.s
Claims
1. An assembly able to deliver an output current I.sub.s, comprising: N electrical energy storage or production cells (B.sub.i) of rank i, where N≥2, each cell comprising an elementary cell or an elementary assembly of elementary cells (CE.sub.ij) placed in series and/or in parallel, each electrical energy storage or production cell being able to supply a maximum current I.sub.max,i at all times t; a management circuit for managing said electrical energy storage or production cells (B.sub.i), wherein, with said electrical energy storage or production cells being classed according to their rank i in decreasing priority of use, said management circuit comprises means, in discharge mode, for addressing at least the electrical energy storage or production cell of rank 1 or the electrical energy storage or production cells according to their rank i and according to the following criteria: the electrical energy storage or production cell (B1) of rank 1 is addressed on its own as long as it is able to supply the output current I.sub.s, where I.sub.s<I.sub.max1; the electrical energy storage or production cell (B.sub.1) of rank 1 is addressed with additionally a number k of electrical energy storage or production cells (B.sub.i) that are addressed successively according to their rank i, so as to supply the current I.sub.s at all times in discharge mode, the number k being such that 2<k≤N and meeting the following conditions:
Σ.sub.i=1.sup.k−1I.sub.max,i<I.sub.s and Σ.sub.i=1.sup.kI.sub.max,i≥I.sub.s; said management circuit for managing said electrical energy storage or production cells (B.sub.i) comprising: blocks (M.sub.i) of rank i, each electrical energy storage or production cell (B.sub.i) being coupled to a block (M.sub.i), each cell (B.sub.i) coupled to a block (M.sub.i) being capable of delivering an output current (li); the set of said blocks (M.sub.i) generating an output current (I.sub.s) equal to the sum of the output currents (I.sub.i), said blocks (M.sub.i) selecting: the first electrical energy storage or production cell until it is totally depleted, without exceeding the current value I.sub.max,1, and then the second electrical energy storage or production cell until it is totally depleted, without exceeding the current value I.sub.max,2, etc., and then the N.sup.th electrical energy storage or production cell.
2. The assembly according to claim 1, wherein each block (M.sub.i) comprises a switch, the management circuit for managing said electrical energy storage or production cells controlling each of said electrical energy storage or production cells (B.sub.i) through hysteresis in all-or-nothing mode.
3. The assembly according to claim 1, wherein each block (M.sub.i) comprises a regulator (Rg.sub.i) with a reference output voltage Uth.sub.i.
4. The assembly according to claim 3, operating with an output voltage V.sub.s, each block (M.sub.i) comprising a regulator that operates with a voltage threshold, and the voltage thresholds of the regulators (Rg.sub.i) being such that:
Uth.sub.2>Uth.sub.3> . . . >Uth.sub.N and the cell of rank 1 (B.sub.1) is activated on its own if V.sub.s≥Uth.sub.2 so as to supply I.sub.max,1; the second cell (B.sub.2) is activated in addition to the first cell (B.sub.1) so as to supply an additional current, when
V.sub.s<Uth.sub.2; the N.sup.th cell (B.sub.N) is activated in addition to the cells of lower rank B.sub.1+B.sub.2+ . . . B.sub.N−1 so as to supply an additional current when V.sub.s<Uth.sub.N.
5. The assembly according to claim 1, operating with an output voltage Vs, wherein each block (M.sub.i) comprises a switched-mode converter having a setpoint voltage and able to supply: a current at output when the output voltage V.sub.s is lower than said setpoint voltage, in order to keep the output voltage V.sub.s at the setpoint voltage, and a zero current when the output voltage V.sub.s is greater than this setpoint.
6. The assembly according to claim 1, comprising electrical energy storage or production cells having different electrical capacity values.
7. The assembly according to claim 3, wherein the electrical energy storage or production cells have electrical capacity values that decrease according to the rank i.
8. The assembly according to claim 1, wherein the management circuit comprises means, in recharge mode, corresponding to a negative output current −Is, for placing all of the cells in parallel.
9. The assembly according to claim 1, wherein the management circuit comprises means, in recharge mode, corresponding to a negative output current −I.sub.s, for addressing the cells of high rank as a priority, from rank N to rank 1.
10. The assembly according to claim 1, wherein the elementary electrical energy storage or production cells are batteries.
11. The assembly according to claim 1, wherein the elementary electrical energy storage or production cells are microbatteries.
12. The assembly according to claim 1, wherein the elementary electrical energy storage or production cells are hydrogen fuel cells.
13. The assembly according to claim 11, wherein the microbatteries and the management circuit are contained in a 3D stack.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0060] The invention will be better understood and other advantages will become apparent on reading the following description, which is given without limitation, and by virtue of the figures, in which:
[0061]
[0062]
[0063]
[0064]
[0065]
[0066]
[0067]
[0068]
[0069]
[0070]
[0071]
[0072]
[0073]
[0074]
[0075]
[0076]
[0077]
[0078]
DETAILED DESCRIPTION
[0079] Generally speaking, a cell is defined in the present patent application as being an elementary electrical energy storage or production cell or an elementary assembly of elementary electrical energy storage or production cells placed in series and/or in parallel, as described in following
[0080] The elementary cell CE.sub.ij is typically an electrochemical pair, such as a battery, microbattery, hydrogen fuel cell, etc. This elementary cell may be combined with other elementary cells in series so as to achieve a certain voltage, such as 12 V in a lead-acid battery that combines 6 elements in series, and/or which may be combined in parallel so as to supply a higher current.
[0081] In the detailed description below, the elementary cell is a microbattery, the applied management circuit still being able to be the same in the more general scope of an elementary cell other than a microbattery.
[0082] As shown in
[0083] The desired objective with all of the blocks M.sub.i is to give preference to one cell until it is totally depleted, and then to a second one until it is totally depleted, etc., without however exceeding a maximum current value I.sub.max,i for each of the cells that depends on the state of charge of said cell.
[0084] The current I.sub.s is imposed by the output load and may fluctuate over time in line with needs. This results from the sum of the currents I.sub.1, I.sub.2, . . . I.sub.N at the output of each of the blocks M.sub.i, in the knowledge that each cell is able to supply a maximum current I.sub.max,i at all times that cannot be exceeded.
[0085] The blocks M.sub.i may be of different kinds and control the current for example through a connection rate, through a step-down assembly or through a voltage regulator.
[0086]
[0087] In one example, the evolution of the output current I.sub.s of which is illustrated over time in
[0088] Specifically, according to the present invention, the cells are classed according to their increasing rank i in decreasing priority of use.
[0089] The cell B.sub.1 is addressed as a priority and, if it is able to supply a sufficient current I.sub.max,1≥I.sub.s, it is the only one that is addressed.
[0090] If I.sub.max,1<I.sub.s, it is necessary to determine the number of cells k to be addressed while complying with the order of priority, making it possible to satisfy the required output current.
[0091] The electrical energy storage or production cell B.sub.1 of rank 1 is addressed with additionally a number k of electrical energy storage or production cells B.sub.i that are addressed successively according to their rank i, so as to supply the current Is at all times in discharge mode, the number k being such that 2<k≤N, N being the number of cells present in the assembly and meeting the following conditions:
Σ.sub.i=1.sup.k−1I.sub.max,i<I.sub.s and Σ.sub.i=1.sup.kI.sub.max,i≥I.sub.s
[0092] The Applicant performed simulations with assemblies comprising a variable number of lithium-ion microbatteries such as the one shown above with and without the management circuit according to the invention in order to successively address multiple microbatteries.
[0093] The simulation assumptions are as follows:
[0094] needs of the application equal to 4 μA continuously,
[0095] considering a total capacity of 108 μAh distributed over N microbatteries (take for example 3 cells of 36 μAh in parallel), the first 72.2% of the capacity (78 μAh) is accessible with a current in the first regime of C/6, that is to say 18 μA (current equal to the capacity divided by 6 hours: 108 μAh/6 h).
[0096] The last 27.8% of the capacity (30 μAh) is accessible with a current in the second regime equal to the capacity divided by 36 (with a current of C/36), that is to say a current of 3 μA.
Use of a Single Cell
[0097] If using only a single microbattery of 108 μAh (possibly consisting of multiple microbatteries in parallel), only the current in the first regime (18 μA) is able to satisfy the application (4 μA), the current in the second regime, equal to 3 μA, being less than the application current of 4 μA. Only 72.2% of the capacity of the microbattery is usable, that is to say 78 μAh, or else that is to say an autonomy of 78 μAh/4 μA=19.5 h.
Use of Two Cells within the Scope of the Invention:
Use of Two Identical Cells within the Scope of the Invention:
[0098] Let us take two identical cells each of 54 μAh (overall capacity of 108 μAh), each one having a current in the first regime I.sub.max of 54 μAh/6=9 μA and a current in the second regime I.sub.max of 54 μAh/36=1.5 μA.
[0099] The current profile as a function of time is illustrated in
[0100] The 72.2% of a capacity of 54 μAh is able to supply a current of 4 μA for 584.8 minutes.
[0101] When changing to the second regime of the first cell, it is then possible to supply only a current less than or equal to the current I.sub.max,1 of the second regime, established at 1.5 μA.
[0102] The second cell is then addressed, this being responsible for supplying the additional current of 2.5 μA (additional from 4 μA-1.5 μA), this current remaining well below the I.sub.max,2 of the second cell in its first regime (9 μA).
[0103] By splitting the capacity of the microbattery in two (in
[0104] Beyond the 1395.sup.th minute (23.25 h), the device is able to supply only 1.5 μA, this no longer being sufficient to supply the application, and this remaining energy is therefore not used.
Use of Two Different Cells Optimized According to the Invention:
[0105] The same reasoning is followed considering two different cells in order to gain even more autonomy and optimizing the relative capacity of the two cells. The Applicant performed simulations with cells having different capacities, and demonstrated an optimum with one cell of 86 μAh and the other of 22 μAh.
[0106] The current profile achieved with this optimization of two different cells as a function of time is illustrated in
[0107] The autonomy for supplying 4 μA then changes to 25.5 h, that is to say 2.25 h more than previously and 6 h more than in the case of a single cell.
Use of Three Cells within the Scope of the Invention
Use of Three Identical Cells within the Scope of the Invention:
[0108] If using 3 identical cells of 36 μAh (still 108 μAh in total), the autonomy is 24.375 hours, this being better than with just one cell or two identical cells, but not as good as with two cells that are well optimized with respect to one another.
Use of Three Different Cells Optimized within the Scope of the Invention:
[0109] The Applicant demonstrated an optimum autonomy with 3 cells respectively of 89 μAh, 11 μAh et 8 μAh, making it possible to achieve an autonomy of 26.12 h, that is to say 0.625 h more than with two optimum cells.
[0110] The current profile achieved with this optimum as a function of time is illustrated in
[0111] In conclusion, these simulations demonstrate that the solution presented in the present invention makes it possible to achieve a gain that may possibly reach around 33% in terms of autonomy (comparison of three cells addressed in parallel, and three optimized cells addressed according to the management circuit proposed in the present invention).
First Example of an Algorithm for Controlling the Cells in an Energy Storage Device Comprising a Control Circuit According to the Invention:
[0112] The assembly of the invention may be the one shown schematically in
[0113] According to this first example, the cells are controlled through hysteresis in all-or-nothing mode, as explained below:
[0114] Let us take cells B.sub.1, B.sub.2, B.sub.3, . . . , B.sub.N classed in decreasing priority of use during operation in discharge mode (B.sub.1 is the one that is connected first of all and B.sub.N is the one that is connected last of all).
[0115] Let U.sub.high be a upper voltage threshold and U.sub.low be a lower voltage threshold, framing the output voltage V.sub.s, these voltage thresholds relating to normal operation of the cell. These are hysteresis thresholds that may be different from the minimum and maximum voltage thresholds that the cell is able to withstand. Typically, U.sub.low may be close to the minimum voltage of the cell as specified by the manufacturer (for example+5% to +20% of this limit value), whereas U.sub.high may be located substantially midway between the minimum and maximum voltages specified by the manufacturer.
[0116] Operation in discharge mode is as follows:
[0117] The cell B.sub.i is in practice always connected in discharge mode. The state “0” indicated in
[0118] The discharge voltage should not drop below the lower voltage threshold U.sub.low, which may typically be 3 V for a Li.sup.+/Li battery.
[0119] First of all, when the cell B.sub.i is in discharge mode, as long as V.sub.s≥U.sub.low, only B.sub.1 is activated and B.sub.1 is able to supply a current I.sub.max,1.
[0120] When V.sub.s<U.sub.low, the system changes to the state “1” in
[0121] After a chosen stabilization time called Delay1, there is a return to the state “0”, with a set of cells connected in discharge mode.
[0122] The principle thus consists in connecting the following cell B.sub.i+1 when the output voltage Vs drops below a lower voltage threshold U.sub.low.
[0123] There is also an upper cell hysteresis voltage U.sub.High.
[0124] Plus, if the voltage V.sub.s is such that V.sub.s>U.sub.High, it is decided to preferably disconnect the connected cell having the highest index. This disconnection action is illustrated by the state “2” in
[0125] Following the incrementing or decrementing of the number of connected cells (within the limit of the stops 1 to N), a small waiting period Delay1 or Delay2 may be applied before returning to the state “0”, such that the output voltage has time to stabilize to its new value following the change in configuration and to avoid having excessively high-frequency switching (for example >100 kHz) linked to an unstable situation between two values of i.
[0126] In recharge mode, it is said that all of the cells are placed in parallel and all of the cells are recharged at the same time, typically when the charging system is not actually limited in terms of current with respect to the current with which the cells are able to be recharged.
[0127] If on the other hand the current available for recharging is relatively moderate (is not able to charge all of the cells quickly), then a reverse priority may be applied by giving preference to recharging the cell N, and then recharging the cell N−1, etc., so as to rapidly again give the system the possibility of supplying a high current.
Second Example of an Energy Storage Device Comprising a Control Circuit According to the Invention:
[0128] According to this second example, the battery cells are controlled in linear mode.
[0129] With reference to
[0130] This type of management circuit makes it possible to more accurately manage the current contribution of each cell to the output current.
[0131] It makes it possible for example to be able to choose a higher current on the cell B.sub.1 than on the cell B.sub.2 when the two of them contribute.
The Linear Mode May be Defined by Threshold Voltages:
[0132] Operation in discharge mode is as follows:
[0133] Let us take Uth.sub.2, . . . ,Uth.sub.i, . . . , Uth.sub.N as voltage thresholds with decreasing values, corresponding to input voltage thresholds respectively of the blocks M.sub.2, . . . ,M.sub.i, . . . , M.sub.N. When the output voltage V.sub.s is greater than or equal to Uth.sub.2, then only the first cell B.sub.1 supplies the output voltage.
[0134] When the output voltage V.sub.s tends to drop below Uth.sub.2, then the second cell intervenes just to the extent necessary to keep V.sub.s=Uth.sub.2, while the first cell is 100% connected (as if a switch were to directly connect the first cell to the output with a very low voltage drop).
[0135] When the two first cells no longer manage to maintain the voltage Uth.sub.2, then the voltage V.sub.s drops below Uth.sub.2 in spite of the 2 first cells that are 100% connected.
[0136] When the output voltage tends to drop below Uth.sub.3, then the third cell intervenes just to the extent necessary to keep V.sub.s at Uth.sub.3, while the two first cells are 100% connected.
[0137] And so on, until the last cell intervenes to keep V.sub.s at a voltage Uth.sub.N.
[0138] The operating principle is also illustrated in
[0139] In the state “0”, the cells B.sub.1 to B.sub.i−1 are 100% connected, the cell B.sub.i contributes to keeping the output voltage V.sub.s at the voltage Uth.sub.i, and the other cells B.sub.i+1 to B.sub.N are disconnected.
[0140] When V.sub.s continues to drop and becomes such that V.sub.s<Uth.sub.i−ε, the cell B.sub.i is addressed so as to contribute to keeping V.sub.s equal to Uth.sub.i, and at this time there is a change to the state “1”.
[0141] Specifically, a small ϵ may be added to or subtracted from the threshold voltages for the comparisons of the voltage V.sub.s depending on whether the voltage V.sub.s increases or decreases, so as to form a small hysteresis and avoid unwanted switching operations around the threshold voltage.
[0142] In the same way as above, when the voltage V.sub.s>Uth.sub.i−1, the cell of highest rank is disconnected, and only B.sub.1, . . . , B.sub.i−1 are connected.
[0143] In practice, it is easy to implement such a principle using regulators as described in
[0144] Likewise, it is also possible to use the output voltage setpoint on converters as described in
[0145] It should be noted that these converters supply a current at output only when the output voltage tends to drop below their setpoint voltage in order to keep the output voltage at the desired setpoint voltage, and that, when the output voltage is greater than this setpoint, the output current is zero (that is to say that the cell is as if it were disconnected completely from the output).
[0146] In recharge mode, it is possible to place all of the cells in parallel or to apply any other configuration via another dedicated assembly.
The Linear Mode May be Defined by Available Currents:
[0147] The management circuit may also comprise or be connected to an estimator for estimating the maximum current I.sub.max,i that the cell B.sub.i is able to supply at all times.
[0148] This estimator may for example be based on a prior recording of the maximum current not to be exceeded on the cell B.sub.i as a function of its state of charge, of its temperature, etc. In this case, the system estimates the state of charge of the cell, for example as a function of its voltage, of its temperature, of the number of ampere-hours that have elapsed, etc., and then determines the maximum current that is able to be drawn from the cell B.sub.i.
[0149] The value of this maximum current I.sub.max,i may furthermore have been determined so as to guarantee a certain service life, and it is then not an absolute maximum current, but a maximum current recommended to guarantee the durability of the battery and/or a certain efficiency and/or contain heating and/or the like.
[0150] In practice, there are numerous possible methods for determining at all times this maximum current I.sub.max,i not to be exceeded. This is a maximum at all times, which could be defined as an I.sub.max,i(t).
[0151] The diagram in
[0152] In the state “0”, the electrical energy storage or production cells B.sub.1 to B.sub.i−1 supply their maximum current I.sub.max,i, the cell B.sub.i contributes to keeping the voltage V.sub.s at a desired voltage V.sub.set, and the other cells are disconnected.
[0153] It should be noted, in the diagram, when i=1, that only the cell B.sub.1 supplies the current required to keep V.sub.s at V.sub.set.
[0154] If the connected cell having the highest index supplies a zero current, it may be disconnected (i=i−1). By contrast, if the cells that are contributing are not able to maintain the output voltage, then the following cell (i=i+1) has to contribute.
[0155] The general objective is to guarantee a voltage level at output, hence the objective whereby “B.sub.i contributes to keeping V.sub.s at a desired voltage V.sub.set”, but other objectives may be contemplated:
[0156] “B.sub.i contributes to keeping the output current Is at a desired current value I.sub.set (current source system)”;
[0157] “B.sub.i contributes to keeping V.sub.s at a desired voltage V.sub.set within the limit of a current I.sub.set (current-limited voltage source system)”.
[0158] Monitoring of the current I.sub.max,i or of the output objective may be implemented using switched-mode converters, as described in
[0159] Any approach may be taken for recharging (I.sub.s<0), for example placing all of the cells in parallel. One of the possibilities is that of performing recharging by giving priority to high-index cells, so as to rapidly recover current capacity in discharge mode (if the current I.sub.s ever reverses before the end of recharging).
[0160]
[0161] For this purpose, it is possible to define recommended maximum recharge currents at all times for each of the cells B.sub.i: Irechargemax,i.
[0162] It should be noted, in
[0163] In the present case, the output current I.sub.s is negative, since it is a recharge current and not a discharge current.
[0164] The assembly of the present invention may advantageously be formed in a 3D stack, such as stacks of microbatteries described in the literature and notably in the reference “low-power analog techniques, sensors for mobile devices, and energy efficient amplifiers”, Advances in Analog Circuit Design 2018, published by Springer, which discloses a stack of two microbatteries. With regard to the blocks Mi, it is possible to use voltage regulators such as the reference MIC5225YM5-TR from Microchip.