Semiconductor device and manufacturing method thereof
11152247 · 2021-10-19
Assignee
Inventors
- Kazunobu Kuwazawa (Sakata, JP)
- Shigeyuki Sakuma (Sakata, JP)
- Hiroaki Nitta (Sakata, JP)
- Mitsuo Sekisawa (Sakata, JP)
- Takehiro Endo (Sakata, JP)
Cpc classification
H01L27/0821
ELECTRICITY
H01L27/0922
ELECTRICITY
H01L29/0626
ELECTRICITY
H01L21/8224
ELECTRICITY
H01L29/66181
ELECTRICITY
H01L29/0684
ELECTRICITY
H01L29/1083
ELECTRICITY
H01L21/8228
ELECTRICITY
International classification
H01L29/06
ELECTRICITY
H01L29/66
ELECTRICITY
H01L21/225
ELECTRICITY
H01L27/06
ELECTRICITY
H01L27/08
ELECTRICITY
H01L21/8228
ELECTRICITY
H01L21/8224
ELECTRICITY
Abstract
A semiconductor device is provided in which a zener diode having a desired breakdown voltage and a capacitor in which voltage dependence of capacitance is reduced are mounted together, and various circuits are realized. The semiconductor device includes: a semiconductor layer; a first conductivity type well that is arranged in a first region of the semiconductor layer; a first conductivity type first impurity diffusion region that is arranged in the well; a first conductivity type second impurity diffusion region that is arranged in a second region of the semiconductor layer; an insulating film that is arranged on the second impurity diffusion region; an electrode that is arranged on the insulating film; and a second conductivity type third impurity diffusion region that is arranged at least on the first impurity diffusion region.
Claims
1. A manufacturing method of a semiconductor device, comprising: forming a first conductivity type first well in a first region of a semiconductor layer; forming a first conductivity type first impurity diffusion region in the first well, and simultaneously, forming a first conductivity type second impurity diffusion region in a second region of the semiconductor layer; forming an insulating film in the second impurity diffusion region; forming an electrode on the insulating film; forming a second conductivity type third impurity diffusion region at least on the first impurity diffusion region; and forming, in the semiconductor layer and on a first conductivity type buried diffusion layer, a first conductivity type fourth impurity diffusion region that surrounds the first region of the semiconductor layer in plan view.
2. The manufacturing method according to claim 1, further comprising: forming at least one well surrounding the second impurity diffusion region in the semiconductor layer.
3. The manufacturing method according to claim 1, further comprising: forming the buried diffusion layer in a second conductivity type semiconductor substrate; and forming the semiconductor layer on the semiconductor substrate.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be described with reference to the accompanying drawings, wherein like numbers reference like elements.
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
DESCRIPTION OF EXEMPLARY EMBODIMENTS
(11) Hereinafter, an embodiment of the invention will be described in detail, with reference to the drawings. Note that the same constituent elements are given the same reference numerals, and a redundant description is omitted.
(12) Semiconductor Device
(13) A semiconductor device according to one embodiment of the invention includes a plurality of different types of circuit elements. Hereinafter, examples of these circuit elements will be described with reference to
(14)
(15) As shown in
(16) In an element region in which the vertical NPN bipolar transistor is formed (left side of
(17) Also, the semiconductor device includes a deep N-well 41 arranged in a predetermined region of the epitaxial layer 20 on the N-type buried diffusion layer 11a, a P-type impurity diffusion region 51 and a shallow N-well 61 arranged in the N-well 41, and a P-well 60 arranged outside the N-well 41 in the epitaxial layer 20. The P-type impurity diffusion region 51 constitutes a base region of the vertical NPN bipolar transistor. The N-well 61, along with the N-well 41 and the N-type buried diffusion layer 11a, constitutes a collector region of the vertical NPN bipolar transistor.
(18) In the P-type impurity diffusion region 51, an N-type impurity diffusion region 71 and a P-type impurity diffusion region 81 having a higher impurity concentration than the P-type impurity diffusion region 51 are arranged. The N-type impurity diffusion region 71 constitutes an emitter region of the vertical NPN bipolar transistor. The P-type impurity diffusion region 81 constitutes a base contact region. An electrode 111 is arranged above the P-type impurity diffusion region 51 via an insulating film (gate insulating film). The insulating film and the electrode 111 are used as a hard mask when the impurity diffusion regions 71 and 81 are formed.
(19) An N-type impurity diffusion region 91 is arranged in the N-well 61. The N-type impurity diffusion region 91 constitutes a collector contact region. A P-type impurity diffusion region 101 is arranged in the P-well 60. The P-type impurity diffusion region 101 constitutes a substrate contact region. Field oxide films 110 that are formed using a LOCOS (Local Oxidation of Silicon) method or the like are formed around the impurity diffusion regions 81 and 91. According to the above, the vertical NPN bipolar transistor is configured.
(20) Meanwhile, in the element region in which the lateral PNP bipolar transistor is formed (right side in
(21) Also, the semiconductor device includes an N-type impurity diffusion region (N-plug) 32 that is arranged in the epitaxial layer 20 and surrounds a predetermined region of the epitaxial layer 20 on the N-type buried diffusion layer 12a in plan view, a deep N-well 42 that is arranged in the predetermined region of the epitaxial layer 20, and the P-well 60 that is arranged outside the N-plug 32 in the epitaxial layer 20. Note that the expression “in plan view” as used herein refers to viewing portions in a direction vertical to a principal surface (upper surface in the diagram) of the epitaxial layer 20. The N-plug 32, along with the N-well 42 and the N-type buried diffusion layer 12a, constitutes a base region of the lateral PNP bipolar transistor.
(22) An N-type impurity diffusion region 72 having a higher impurity concentration than the N-plug 32 is arranged in the N-plug 32. The N-type impurity diffusion region 72 constitutes a base contact region. P-type impurity diffusion regions 82 and 92 are arranged in the N-well 42. The P-type impurity diffusion region 82 constitutes an emitter region of the lateral PNP bipolar transistor, and the P-type impurity diffusion region 92 constitutes a collector region of the lateral PNP bipolar transistor.
(23) A P-type impurity diffusion region 102 is arranged in the P-well 60. The P-type impurity diffusion region 102 constitutes a substrate contact region. The field oxide films 110 are arranged around the impurity diffusion regions 72, 82, and 92. Accordingly, the lateral PNP bipolar transistor is configured.
(24)
(25) As shown in
(26) Also, the semiconductor device includes an N-type impurity diffusion region (N-plug) 33 that is arranged in the epitaxial layer 20 and surrounds a predetermined region of the epitaxial layer 20 on the N-type buried diffusion layer 13a in plan view, a deep N-well 43 arranged in the predetermined region of the epitaxial layer 20, and the P-well 60 that is arranged outside the N-plug 33, in the epitaxial layer 20.
(27) An N-type impurity diffusion region 73 is arranged in the N-well 43, and a P-type impurity diffusion region 83 is arranged at least on the N-type impurity diffusion region 73. The N-type impurity diffusion region 73, along with the N-well 43, the N-plug 33, and the N-type buried diffusion layer 13a, constitutes a cathode region of the vertical zener diode.
(28) The concentration and shape of the N-type impurity diffusion region 73 mainly determine the breakdown voltage of the vertical zener diode. Also, the N-type buried diffusion layer 13a and the N-plug 33 can improve the element isolation properties. The P-type impurity diffusion region 83 constitutes an anode region of the vertical zener diode.
(29) An N-type impurity diffusion region 93 having a higher impurity concentration than the N-plug 33 is arranged in the N-plug 33. The N-type impurity diffusion region 93 constitutes a cathode contact region. A P-type impurity diffusion region 103 is arranged in the P-well 60. The P-type impurity diffusion region 103 constitutes a substrate contact region. The field oxide films 110 are arranged around the impurity diffusion regions 83 and 93. According to the above, the vertical zener diode is configured. The vertical zener diode shown in
(30) Meanwhile, in the element region in which the lateral zener diode is formed (right side in
(31) Also, the semiconductor device includes an N-type impurity diffusion region (N-plug) 34a that is arranged on the N-type buried diffusion layer 14a, in the epitaxial layer 20, and may further include an N-type impurity diffusion region (N-plug) 34b that is arranged in the epitaxial layer 20 and surrounds a predetermined region of the epitaxial layer 20 on the N-type buried diffusion layer 14a in plan view. The N-plugs 34a and 34b, along with the N-type buried diffusion layer 14a, constitutes a cathode region of the lateral zener diode.
(32) An N-type impurity diffusion region 74 having a higher impurity concentration than the N-plug 34a is arranged in the N-plug 34a, and an N-type impurity diffusion region 84 having higher impurity concentration than the N-plug 34b is arranged in the N-plug 34b. The N-type impurity diffusion regions 74 and 84 constitutes a cathode contact region.
(33) Furthermore, the semiconductor device includes a P-well 64 that is arranged, in the epitaxial layer 20, in a region in contact with the N-plug 34a, and the P-well 60 that is arranged, in the epitaxial layer 20, outside the N-plug 34b. The P-well 64 constitutes an anode region of the lateral zener diode.
(34) A P-type impurity diffusion region 94 is arranged in the P-well 64. The P-type impurity diffusion region 94 constitutes an anode contact region. A P-type impurity diffusion region 104 is arranged in the P-well 60. The P-type impurity diffusion region 104 constitutes a substrate contact region. The field oxide films 110 are arranged around the impurity diffusion regions 74, 84, and 94. According to the above, the lateral zener diode is configured.
(35) Here, at least the N-plug 34a and the N-type buried diffusion layer 14a have a high impurity concentration, are provided in a wide region, and are in contact with the epitaxial layer 20 having low impurity concentration, and as a result, the lateral zener diode shown in
(36)
(37) As shown in
(38) Also, the semiconductor device includes a deep N-well 45 that is arranged in a predetermined region of the epitaxial layer 20 on the N-type buried diffusion layer 15a, a shallow N-well 65a and a P-well 65b that are arranged in the N-well 45, and the P-well 60 that is arranged, in the epitaxial layer 20, outside the N-well 45. The N-well 65a constitutes a back gate region of a P-channel MOS field effect transistor, and the P-well 65b constitutes a back gate region of an N-channel MOS field effect transistor.
(39) P-type impurity diffusion regions 75a and 85a and N-type impurity diffusion region 95a are arranged in the N-well 65a. The P-type impurity diffusion regions 75a and 85a constitute source and drain regions of the P-channel MOS field effect transistor, and the N-type impurity diffusion region 95a constitutes a back gate contact region. A gate electrode 115a is arranged above the N-well 65a via a gate insulating film.
(40) N-type impurity diffusion regions 75b and 85b and a P-type impurity diffusion region 95b are arranged in the P-well 65b. The N-type impurity diffusion regions 75b and 85b constitute source and drain regions of the N-channel MOS field effect transistor, and the P-type impurity diffusion region 95b constitutes a back gate contact region. A gate electrode 115b is arranged above the P-well 65b via a gate insulating film.
(41) A P-type impurity diffusion region 105 is arranged in the P-well 60. The P-type impurity diffusion region 105 constitutes a substrate contact region. The field oxide films 110 are arranged around the impurity diffusion region 75a and the like. According to the above, the CMOS field effect transistor is configured.
(42) Meanwhile, in the element region in which the LDMOS field effect transistor is formed (right side in
(43) Also, the semiconductor device includes a deep N-well 46 that is arranged in a predetermined region of the epitaxial layer 20 on the N-type buried diffusion layer 16a, a P-type impurity diffusion region 56a and an N-type impurity diffusion region 56b that are arranged in the N-well 46, and the P-well 60 that is arranged, in the epitaxial layer 20, outside the N-well 46.
(44) The P-type impurity diffusion region 56a constitutes a body region of the LDMOS field effect transistor. The N-type impurity diffusion region 56b constitutes a drift region through which current flows between a drain region and the body region in the LDMOS field effect transistor, or a portion of the drain region. Note that the N-type impurity diffusion region 56b may be omitted.
(45) An N-type impurity diffusion region 86 and a P-type impurity diffusion region 96 having a higher impurity concentration than the the P-type impurity diffusion region 56a are arranged in the P-type impurity diffusion region 56a. The N-type impurity diffusion region 86 constitutes a source region of the LDMOS field effect transistor, and the P-type impurity diffusion region 96 constitutes a body contact region.
(46) An N-type impurity diffusion region 76 having a higher impurity concentration than the N-type impurity diffusion region 56b is arranged in the N-type impurity diffusion region 56b. The N-type impurity diffusion region 76 constitutes the drain region of the LDMOS field effect transistor. A gate electrode 116 is arranged above the N-well 46 via an insulating film (gate insulating film or field oxide film 110).
(47) A P-type impurity diffusion region 106 is arranged in the P-well 60. The P-type impurity diffusion region 106 constitutes a substrate contact region. The field oxide films 110 are arranged around the N-type impurity diffusion region 76. According to the above, the LDMOS field effect transistor is configured.
(48)
(49) As shown in
(50) Also, the semiconductor device includes a deep N-well 47 that is arranged in a predetermined region of the epitaxial layer 20 on the N-type buried diffusion layer 17a, a shallow N-well 67a and a P-well 67b that are arranged in the N-well 47, and the P-well 60 that is arranged, in the epitaxial layer 20, outside the N-well 47.
(51) An N-type impurity diffusion region 87a is arranged in the N-well 67a. The N-type impurity diffusion region 87a is used to apply a potential to the N-well 67a. An N-type impurity diffusion region 77 and a P-type impurity diffusion region 87b are arranged in the P-well 67b. The N-type impurity diffusion region 77 constitutes a first electrode BPL of the capacitor, and the P-type impurity diffusion region 87b is used to apply a potential to the P-well 67b.
(52) An N-type impurity diffusion region 97 having a higher impurity concentration than the N-type impurity diffusion region 77 is arranged in the N-type impurity diffusion region 77. The N-type impurity diffusion region 97 constitutes a contact region of the first electrode. An insulating film (gate insulating film) is arranged on the N-type impurity diffusion region 77, and an electrode 117 is arranged on the insulating film. The electrode 117 constitutes a second electrode TPL of the capacitor.
(53) A P-type impurity diffusion region 107 is arranged in the P-well 60. The P-type impurity diffusion region 107 constitutes a substrate contact region. The field oxide films 110 are arranged around the impurity diffusion regions 87a and 87b. According to the above, the capacitor is configured.
(54) Here, the P-well 67b is arranged so as to surround the N-type impurity diffusion region 77, in the epitaxial layer 20. Also, the N-wells 47 and 67a are arranged so as to surround the P-well 67b, in the epitaxial layer 20. As a result of providing the P-well 67b that surrounds the N-type impurity diffusion region 77 and the N-wells 47 and 67a that surround the P-well 67b in the epitaxial layer 20, in this way, insulation property of the first electrode of the capacitor can be improved.
(55) According to the present embodiment, a vertical zener diode that includes the N-type impurity diffusion region 73 that mainly determines the breakdown voltage and a capacitor that includes the N-type impurity diffusion region 77 that reduces the voltage dependence of capacitance are mounted together in the same semiconductor device, and thereby various circuits can be realized. An example of this is shown in
(56) Manufacturing Method
(57) Next, a manufacturing method of the semiconductor device according to one embodiment of the invention will be described. With the manufacturing method of the semiconductor device according to one embodiment of the invention, the semiconductor device in which a plurality of different types of circuit elements are mounted can be manufactured. Hereinafter, manufacturing processes of these circuit elements will be described with reference to
(58)
(59) Also, the left side of
(60) First, a silicon (Si) substrate including boron (B) or the like, as a P-type impurity, is prepared as the P-type base substrate (semiconductor substrate) 10, for example. N-type impurities such as antimony (Sb) or phosphorus (P) ions are simultaneously implanted into a first group of regions of the base substrate 10 using a mask formed using a photolithography method, and P-type impurities such as boron (B) ions are simultaneously implanted into a second group of regions. Thereafter, as a result of the impurities being thermally diffused, the N-type buried diffusion layers 11a to 17a are simultaneously formed, and the P-type buried diffusion layers 11b to 17b are simultaneously formed, as shown in
(61) Next, as shown in
(62) Next, in the process shown in
(63) Furthermore, in the process shown in
(64) For example, when phosphorus ions implanted into the silicon epitaxial layer are diffused, the heating temperature is approximately 1100° C. to 1150° C. Here, portions of the buried diffusion layers 11a to 17a and 11b to 17b may extend to the epitaxial layer 20 due to thermal diffusion of the impurities.
(65) Accordingly, as shown in
(66) Also, along with the N-plug 34a being formed in the epitaxial layer 20 on the N-type buried diffusion layer 14a, the N-plug 34b that surrounds a region A4 of the epitaxial layer 20 on the N-type buried diffusion layer 14a in plan view is formed in the epitaxial layer 20. Furthermore, the N-wells 41 to 43 and 45 to 47 are formed simultaneously in the regions A1 to A3 and regions A5 to A7 of the epitaxial layer 20.
(67) Next, in the process shown in
(68) Next, in the process shown in
(69) Also, in the process shown in
(70) Next, N-type impurities such as phosphorus (P) ions are implanted into partial regions of the deep N-wells using a mask formed using a photolithography method. Accordingly, as shown in
(71) Also, P-type impurities such as boron (B) ions are implanted into other partial regions of the epitaxial layer 20 or the deep N-wells using a mask formed using a photolithography method. Accordingly, as shown in
(72) Simultaneously, as shown in
(73) Next, in the process shown in
(74) In the case where the N-type impurity diffusion region is formed by implanting phosphorus ions into the silicon epitaxial layer, the conditions of implantation are as follows. The acceleration voltage is approximately 100 keV to 150 keV, and the dose is approximately 2×10.sup.13 atom/cm.sup.2 to 6×10.sup.13 atom/cm.sup.2. In this way, a cathode of the zener diode having a breakdown voltage of approximately 7 V to 10 V, and an impurity diffusion region of the capacitor in which abnormal growth of oxide film can be suppressed can be simultaneously formed.
(75) Next, the gate insulating film (not shown) is formed on the principal surface of the epitaxial layer 20 by thermally oxidizing the principal surface of the epitaxial layer 20, for example. Accordingly, the gate insulating film is formed on the P-type impurity diffusion region 51 shown in
(76) Furthermore, electrodes or gate electrodes are formed on the gate insulating films. Accordingly, as shown in
(77) Also, as shown in
(78) Next, in the process shown in
(79) Also, as shown in
(80) Furthermore, P-type impurities such as boron (B) ions are implanted into various wells and impurity diffusion regions. Accordingly, as shown in
(81) Also, as shown in
(82) In the process of implanting impurities, the field oxide films 110, the electrodes 111 and 117, the gate electrodes 115a, 115b, and 116 are used as a hard mask. Processes thereafter are similar to those in the manufacturing processes of a standard semiconductor device. That is, a predetermined number of interlayer insulating films and interconnect layers are formed. A contact hole is formed in an interlayer insulating film above each of the contact regions and the gate electrodes, and an interconnect made of aluminum (Al) or the like, or a plug made of tungsten (W) or the like is connected to each of the contact regions and the gate electrodes.
(83) According to the manufacturing method of a semiconductor device according to the present embodiment, the N-type impurity diffusion region 73 that mainly determines the breakdown voltage of the vertical zener diode and the N-type impurity diffusion region 77 that reduces the voltage dependence of capacitance of the capacitor can be formed in the same processes and with the same conditions. Accordingly, a semiconductor device in which a zener diode having a desired breakdown voltage and a capacitor in which voltage dependence of capacitance is reduced are mounted together without significantly increasing the manufacturing processes.
(84) The embodiment given above has been described taking a case where a P-type semiconductor substrate is used, but an N-type semiconductor substrate may be used. In this case, it is sufficient that P type and N type are reversed in other constituent components. The invention is not limited to the embodiment described above, and various modifications can be made by a person having ordinary skill in the art within the technical scope of the invention.
(85) The entire disclosure of Japanese Patent Application No. 2015-242058, filed Dec. 11, 2015 is expressly incorporated by reference herein.