Method and System for Solventless Calibration of Volatile or Semi-Volatile Compounds
20210318276 · 2021-10-14
Assignee
Inventors
Cpc classification
B01J20/262
PERFORMING OPERATIONS; TRANSPORTING
B01J20/20
PERFORMING OPERATIONS; TRANSPORTING
B01J2220/54
PERFORMING OPERATIONS; TRANSPORTING
International classification
B01J20/26
PERFORMING OPERATIONS; TRANSPORTING
B01J20/281
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A system for solventless calibration of volatile or semi-volatile compounds and methods thereof. The system includes a fluid path having a first end configured to be operably coupled to a fluid source and a second end configured to be operably coupled to the analytical instrument. A solid sorbent is disposed along the fluid path and is configured to absorb an analyte. The flow of fluid along the fluid path from the first end to the second end causes absorbed analyte to be desorbed from the solid sorbent at a desired concentration to the instrument.
Claims
1. A microcalibrator for solventless calibration of an analytical instrument, the microcalibrator comprising: a fluid path having a first end configured to be operably coupled to a fluid source and a second end configured to be operably coupled to the analytical instrument; and a first solid sorbent disposed along the fluid path, the first solid sorbent configured to absorb an analyte at a first concentration; a second solid sorbent disposed along the fluid path, the second solid sorbent configured to absorb the analyte at a second concentration; wherein flow of a fluid along the fluid path from the first end to the second end causes absorbed analyte to be desorbed from the first solid sorbent, the second solid sorbent, or both.
2. The microcalibrator of claim 1, wherein the first solid sorbent is contained within a first micro-concentrator and the second solid sorbent is contained within a second micro-concentrator.
3. The microcalibrator of claim 2, wherein each of the first and second micro-concentrators includes a hub from receiving an analyte source.
4. The microcalibrator of claim 2, wherein each hub is configured to engage a pierceable septum.
5. The microcalibrator of claim 2, wherein the first micro-concentrator, the second micro-concentrator, or both includes a hotplate operably coupled to the first and second solid sorbent, respectively.
6. The microcalibrator of claim 1, wherein the first solid sorbent and the second solid sorbent are separately selected from the group consisting of graphitized carbon black, activated carbon, a porous polymer, or a xerogel.
7. The microcalibrator of claim 1, wherein the first solid sorbent, the second solid sorbent, or both, is operably coupled to a respective hotplate.
8. The microcalibrator of claim 1, further comprising: a carbon trap along the fluid path.
9. The microcalibrator of claim 1, further comprising: a controller configured to operate a flow of fluid along the fluid path.
10. The microcalibrator of claim 1, wherein the first solid sorbent and the second solid sorbent are positioned in parallel along the fluid path.
11. The microcalibrator of claim 1, further comprising: a valve configured to divert fluid flow between the first solids sorbent and the second solid sorbent.
12. The microcalibrator of claim 1, wherein the fluid path, the first solid sorbent, the second solid sorbent, or a combination thereof are configured to be heated for facilitating desorption of low vapor pressure analytes.
13. A microcalibrator for solventless calibration of an analytical instrument, the microcalibrator comprising: a fluid path having a first end configured to be operably coupled to a fluid source and a second end configured to be operably coupled to the analytical instrument; and a first solid sorbent disposed along the fluid path, the first solid sorbent configured to absorb a first analyte; a second solid sorbent disposed along the fluid path, the second solid sorbent configured to absorb a second analyte; wherein flow of a fluid along the fluid path from the first end to the second end causes absorbed first analyte, absorbed second analyte, or both to be desorbed from the first solid sorbent or the second solid sorbent, respectively.
14. The microcalibrator of claim 13, wherein the first solid sorbent is contained within a first micro-concentrator and the second solid sorbent is contained within a second micro-concentrator.
15. The microcalibrator of claim 14, wherein each of the first and second micro-concentrators includes a hub from receiving an analyte source.
16. The microcalibrator of claim 15, wherein each hub is configured to engage a pierceable septum.
17. The microcalibrator of claim 14, wherein the first micro-concentrator, the second micro-concentrator, or both includes a hotplate operably coupled to the first and second solid sorbent, respectively.
18. The microcalibrator of claim 13, wherein the first solid sorbent and the second solid sorbent are separately selected from the group consisting of graphitized carbon black, activated carbon, a porous polymer, or a xerogel.
19. The microcalibrator of claim 13, wherein the first solid sorbent, the second solid sorbent, or both, is operably coupled to a respective hotplate.
20. The microcalibrator of claim 13, further comprising: a carbon trap along the fluid path.
21. The microcalibrator of claim 13, further comprising: a controller configured to operate a flow of fluid along the fluid path.
22. The microcalibrator of claim 13, wherein the first solid sorbent and the second solid sorbent are positioned in parallel along the fluid path.
23. The microcalibrator of claim 13, further comprising: a valve configured to divert fluid flow between the first solids sorbent and the second solid sorbent.
24. The microcalibrator of claim 13, wherein the fluid path, the first solid sorbent, the second solid sorbent, or a combination thereof are configured to be heated for facilitating desorption of low vapor pressure analytes.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the present invention and, together with a general description of the invention given above, and the detailed description of the embodiments given below, serve to explain the principles of the present invention.
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030] It should be understood that the appended drawings are not necessarily to scale, presenting a somewhat simplified representation of various features illustrative of the basic principles of the invention. The specific design features of the sequence of operations as disclosed herein, including, for example, specific dimensions, orientations, locations, and shapes of various illustrated components, will be determined in part by the particular intended application and use environment. Certain features of the illustrated embodiments have been enlarged or distorted relative to others to facilitate visualization and clear understanding. In particular, thin features may be thickened, for example, for clarity or illustration.
DETAILED DESCRIPTION OF THE INVENTION
[0031] The disclosed invention is drawn to a device and method for solventless calibration, and specifically to a device and method that use a solid sorbent to absorb analyte from a removable analyte source, some or all of which is later vaporized and provided to an instrument, such as a spectrometer.
[0032] Referring now to the figures, and in particular to
[0033] A first end 16 of the fluid path 14 is configured to be operably coupled to a fluid source 18; a second end 20 of the fluid path 14 is configured to be operably coupled to an instrument 22. Exemplary fluids of the fluid source 18 may be air or an inert gas (such as CO.sub.2 or O.sub.2), or any other fluid that may be used to transport an analyte of interest. The instrument 22 may be, for example, a gas chromatograph (“GC”), a GC-Mass Spectrometer (“GC-MS”), or other known instrumentation. In one example, an Agilent 6890 with a split/splitless inlet and a nitrogen-phosphorus detector (“NPD”) may be utilized.
[0034] Referring now to both
[0035] The micro-concentrator 24 further comprises a solid sorbent 44 positioned within the housing 26. The solid sorbent 44 is configured to absorb analyte. For example, when the septum 40 of the analyte source 34 is pierced, analyte may flow into the housing 26 of the micro-concentrator 24 and be absorbed into the solid sorbent 44. As is known in the art, porosity and selectivity of a solid sorbent may be tailored. Exemplary solid sorbent compositions may include graphitized carbon black (“GCB”), activated carbon, porous polymers (such as 2,6-diphenyl-p-phenylene oxide), or a xerogel (such as SiO.sub.2). Methods for synthesizing and tailoring solid sorbent compositions are known, for example, such as in U.S. Pat. No. 5,858,457, entitled PROCESS TO FORM MESOSTRUCTURED FILMS, incorporated by reference herein in its entirety. Other solid sorbent compositions may include commercially-available materials, such TENAX, HAYESEP, CHROMASORB, for example.
[0036] Still referring to
[0037] The plate 46 may comprise a thin, silicon nitride (SiN) substrate having a patterned metal heating element (not shown) deposited thereon. Alternatively, the plate 46 may comprise a substrate operable as a resistive heater. Regardless of the particular structure of the plate 46, the plate 46 should be configured to be heated or otherwise provide heat to the solid sorbent 44 such that upon heating, analyte thermally desorbs from the solid sorbent 44. Heating of the plate 46 may include, for example, the application of a small amount of current to the patterned metal heating elements.
[0038] In yet other embodiments, the solid sorbent and plate may comprise a unitary structure. For example,
[0039] Referring now again to
[0040] In some embodiments, signals received via a data port may signal to the controller 68 that the instrument 22 is operably coupled to the microcalibrator 10, the data port may receive control signals, data, or information from the instrument 22, a computer, or other source, or both. Control signals may indicate sample size desired, timing for when the analyte is required, the concentration of analyte required, etc. In some embodiments, the controller 68 may be programmed to make calculations related to these inputs (such as receiving a request for a certain concentration of an analyte and determining operation of pumps, valves, etc.). In other embodiments, control signals may be used to operate the controller 68 according to particular operating parameters, and the controller 68 implements the provided instructions.
[0041] Still referring to
[0042] With the solid sorbent 44 wetted (the sorbent 44 may be fully wetted to saturation but it is not required), flow from the fluid source 18 and into the microcalibrator 10 may be initiated (Block 74). In this regard, and according to the illustrated embodiment, the controller 68 may be configured to open one or more valves 76, 77, 81, operate a pump 78, or combinations thereof to permit fluid flow from the fluid source 18 to the micro-concentrator 24. However, it would be understood that the operation of valves, pumps, and the like would depend on the particular embodiment of the microcalibrator used.
[0043] While a flow rate of the fluid may be varied according to a particular need or preference, in some embodiments the flow rate through the micro-concentrator may be less than about 500 mL/min. In other embodiments, the flow rate may range from about 5 mL/min to about 100 mL/min; and in still other embodiments, the flow rate may range from it is between about 5 mL/min and about 20 mL/min.
[0044] Optionally, and as would be understood by those of ordinary skill in the art, a gas trap 80 with associated valve 81 may be incorporated between the fluid source 18 and the micro-concentrator 24 as a source of air to the fluid path 14. The gas trap 80 may draw in purified air along a separate line 83 or, otherwise, the line 83, the gas trap 80, or both may include a filter for purification and removal of contaminants during air flow. For example, the trap 80 may be used to remove hydrocarbons, moisture, oxygen, or other elements in order to reduce the risks of column damage, loss of instrument sensitivity, or instrument downtime. In those embodiments in which the fluid is ambient air, the trap 80 may be used to remove the analyte of interest such that the only analyte permitted into the micro-concentrator 24 is from the analyte source 34.
[0045] Analyte may then be desorbed from the solid sorbent 44 and vaporized for movement to the instrument 22 (Block 82). While the manner by which the analyte desorbs is dependent on the particular solid sorbent composition, in the illustrated embodiment of
[0046] With the analyte vaporized, the analyte may be directed to the instrument 22 for measurement of the control (Block 84), which may include the control of the valves 76, 77, 81, the pump 78, or combinations thereof. According to some embodiments, control of the valve 77 may include an option to vent a portion of the flow to a carbon filter 86 so as to remove excess analyte or to flush the fluid path 14. In some embodiments, the valve 77 may be configured to provide variable concentration of the analyte to the instrument 20. For example, if the valve 77 is a split valve, then the controller 68 may be configured to control the split valve to control a quantity of fluid flowing to the instrument 20.
[0047] According to some embodiments, the flow rate through the micro-concentrator 24 may be less than an optimal or necessary flow rate utilized by the instrument 20. For example, as noted above, the flow rate through the micro-concentrator 24 may be less than 50 mL/min while the operable range of fluid flow through some analytical instruments may be greater than 100 mL/min. As such, a supplemental line 88 with an optional filter 90 (such as a carbon filter) may provide additional flow. An additional valve 92 may control the additional flow into the vaporized analyte.
[0048] Once the analyte (control) is measured and an instrument response recorded, it may be determined whether enough data has been acquired for a standard curve (Decision Block 96). The number of control measurements necessary or desired for a standard curve varies, generally three or more control measurements are preferred. In that instance (“Yes” branch of Block 96), the sample (or unknown) may be evaluated using the instrument 22 (Block 98) and the process may end. Otherwise (“No” branch of Block 96), a next micro-concentrator may be selected (Block 100). The next micro-concentrator may be similar to the microcalibrator 10 of
[0049] For example, a calibration curve generally requires at least a low concentration of the analyte and a high concentration of the analyte. Thus, according to this particular embodiment, first pre-concentrator with very little solid sorbent to provide the low concentration sample, and a second pre-concentrator with a large quantity of solid sorbent to provide the high concentration sample.
[0050] In some embodiments, the method may involve closing an isolation valve immediately after the analyte is directed to the instrument 22.
[0051] In some embodiments, the fluid flow passes to a thermal desorption tube or probe prior to reaching the instrument 22.
[0052] In some embodiments, other optional elements may be included. For example, the device may include a data port operably connected to the controller 68, which enables, for example, the controller 68 to receive firmware updates or to send information as needed. Alternatively, the controller 68 may include devices configured for wireless communication.
[0053] In some embodiments, the microcalibrator 10 may include a display or a light. For example, while analyte is loading onto the solid sorbent 44, a “wait” light may illuminate, or a “wait” message may be displayed; then, when the analyte loading has completed, a “ready” light may illuminate or a “ready” message may be displayed. Additionally or alternatively, the microcalibrator 10 may include a button that signals to the controller 68 to begin directing the analyte towards the instrument 20.
[0054] According to still other embodiments, and rather than selecting a next microcalibrator as described above, the controller 68 may be used to control one or more of the valves 77, 92 such that a known, controlled flow of the analyte may be combined with a known, controlled flow of fluid along the supplemental line 88 such that the ratio of analyte to fluid may be altered. It would be understood by those of ordinary skilling the art having the benefit of the disclosure made herein that the solid sorbent 44 (
[0055] While not explicitly illustrated herein, it may be beneficial, such as between analytes or after completion of use, to flush the microcalibrator 10. One manner of doing so, according to one embodiment, may be to open the valves 76, 77, 81 and the pump 78 may be operated, without the introduction of analyte, such that fluid may be directed from the fluid source 18 and vented to atmosphere.
[0056] Referring now to
[0057] The particular microcalibrator 110 illustrated in
[0058] The first, second, and third micro-concentrators 128, 130, 132 may be according to any of the various embodiments described herein. In fact, the first, second, and third micro-concentrators 128, 130, 132 may have similar structures according to a specific embodiment or may have differing structures according to a plurality of embodiments. For example, one or more of the micro-concentrators 128, 130, 132 may include a MEMS-style heater plate 46 (
[0059] Downstream of each micro-concentrator 128, 130, 132 there may be a corresponding valve 140, 142, 144 and vent 146, 148, 150 to control a flow of analyte to the instrument 22 (
[0060] Turning now to
[0061] For the particular microcalibrator 160 illustrated in
[0062] Unlike the microcalibrator 110 of
[0063] The first and second micro-concentrators 178, 180 may be according to any of the various embodiments described herein. In fact, the first and second micro-concentrators 178, 180 may have similar structures according to a specific embodiment or may have differing structures according to a plurality of embodiments. For example, one or more of the micro-concentrators 178, 180 may include a MEMS-style heater plate 46 (
[0064] Downstream of each micro-concentrator 178, 180 there may be a corresponding valve 190, 192 and vent 194, 196 to control a flow of analyte to the instrument 22 (
[0065] While in some embodiments of the present invention the device and method may be used semi-autonomously for use with a wide variety of field equipment. In other embodiments the device and method can be configured for autonomous use, where it is either independent of instrumentation, or is attached to an instrument.
[0066] The following examples illustrate particular properties and advantages of some of the embodiments of the present invention. Furthermore, these are examples of reduction to practice of the present invention and confirmation that the principles described in the present invention are therefore valid but should not be construed as in any way limiting the scope of the invention.
Example 1
[0067] Three microcalibrator according to an embodiment of the present invention were used to provide dimethyl methyl phosphonate (“DMMP”), a simulant of sarin (“GB”), standard to a gas chromatograph. Each microcalibrator was configured to provide a distinct, pre-established concentration of standard as described herein.
[0068]
[0069] Using the calibration curve of
[0070]
TABLE-US-00001 Area Measured ng 10 nm Replicate Dashed line 5052 8.13 Dotted line 4835.2 7.83 Solid line 5225.7 8.37 SD 195.7 0.3 Average 5037.9 8.1 % Relative SD 3.88 3.36 20 nm Replicate Dashed line 10638 15.92 Dotted line 10545 15.79 Solid line 10442 15.64 SD 98.0 0.1 Average 10541.7 15.8 % Relative SD 0.93 0.87 40 nm Replicate Dashed line 27570 39.52 Dotted line 28636 41.01 Solid line 28496 40.82 SD 579.3 0.8 Average 28234.0 40.5 % Relative SD 2.05 2.00
Example 2
[0071] A microcalibrator according to an embodiment of the present invention was used to supply a semi-volatile, methyl salicylate to a photoionization detector (here, the ppbRae device from RAE Systems Co., Sunnyvale, Calif.). Data presented in the table, below, demonstrate the reliability of the microcalibrator in providing standards at two concentrations (two concentrations were used because the lower level was below the sensitivity of the instrument) to two different detectors:
TABLE-US-00002 Micro-Calibrator Concentration Medium High (ng) Avg Peak (ppb) SD Avg Peak (ppb) SD 1625 41.59 3.62 147.82 15.31 1622 30.09 3.40 113.53 9.45
Example 3
[0072]
Example 4
[0073]
[0074]
[0075] Comparison of the chromatographs within each of
[0076] Use of inert tubing may resist the demonstrated analyte memory retention.
[0077] And so, particularly when a low vapor pressure analyte, heating the analyte source, one or more fluid lines within the microcalibrator, or both may be necessary to resolve vapor pressure retention issues.
[0078] While the present invention has been illustrated by a description of one or more embodiments thereof and while these embodiments have been described in considerable detail, they are not intended to restrict or in any way limit the scope of the appended claims to such detail. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details, representative apparatus and method, and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the scope of the general inventive concept.